EP0253960B1 - Verfahren und Vorrichtung zur Weiterverarbeitung eines Verpackungsstranges - Google Patents

Verfahren und Vorrichtung zur Weiterverarbeitung eines Verpackungsstranges Download PDF

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Publication number
EP0253960B1
EP0253960B1 EP87105628A EP87105628A EP0253960B1 EP 0253960 B1 EP0253960 B1 EP 0253960B1 EP 87105628 A EP87105628 A EP 87105628A EP 87105628 A EP87105628 A EP 87105628A EP 0253960 B1 EP0253960 B1 EP 0253960B1
Authority
EP
European Patent Office
Prior art keywords
winding
winding plate
packing
strand
plates
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP87105628A
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German (de)
English (en)
French (fr)
Other versions
EP0253960A3 (en
EP0253960A2 (de
Inventor
Jacques Meier
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ferag AG
Original Assignee
Ferag AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ferag AG filed Critical Ferag AG
Publication of EP0253960A2 publication Critical patent/EP0253960A2/de
Publication of EP0253960A3 publication Critical patent/EP0253960A3/de
Application granted granted Critical
Publication of EP0253960B1 publication Critical patent/EP0253960B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/28Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines

Definitions

  • the invention lies in the field of product transport technology in a high-speed product manufacturing and packaging process and relates to a product transfer process within the overall manufacturing process, in particular the transfer of a product output from a machine and the time-dilated transfer to the next manufacturing step.
  • the product transfer process is aimed at the production output of goods packaged in flow-pack processes.
  • CH-A-559'691 shows how the scale flow of non-contiguous printed products is wound on so-called drum bodies with the help of holding straps over a horizontal axis of rotation in the printing shop.
  • the straps are needed to hold the loose print products together.
  • the wound printed products are fed to an intermediate storage.
  • EP-A-0'243'753. has become known a method and an apparatus for processing printed products such as newspapers, magazines and the like which are formed in scale formation. It shows how a pallet loaded with several coils arranged side by side can be tilted by means of a tilting device in such a way that a tower of coils lying one on top of the other is created. Such winding towers are supplied to an intermediate storage.
  • a typical high-speed manufacturing process for example in chocolate production, begins with the raw materials, which usually get into the production process from the silo storage via automatic feeders. Grinding, mixing etc. is fully automated, and mixing and stirring are usually automated production processes.
  • An intermediate batch operation for example emptying the agitators into containers with a capacity of up to 70 ⁇ tons of chocolate, interrupts the continuous flow of material, but does not change the high mass potential of the manufacturing process.
  • the first bottleneck problems with high material throughput can be seen on Subsequent injection or pouring process in which the unshaped mass is to be given a lumpy shape, that is to say divided into portions.
  • the material flow can be managed with simple means, mostly through pipe connections, which enable a relatively simple pipelining, which is particularly well suited for the fully automated mass transport, the lumpy products, or better the portioned product, can be around it
  • simple means mostly through pipe connections, which enable a relatively simple pipelining, which is particularly well suited for the fully automated mass transport, the lumpy products, or better the portioned product, can be around it
  • lumpy hard coal which can also be transported by pipeline, can no longer be transferred using the bulk goods transport methods.
  • each spraying line is therefore followed by several packaging lines operating in parallel, in which the chocolate bars (portions) produced in this example are packed using a flow pack process developed for high packaging speeds.
  • the flow pack strand is then provided in the intended Cut up portions and collect the loose individual products in some way.
  • Process-inherent order means the following. Different processing steps take place in different places, which may be very close to each other or very far apart. The material must be conveyed from one processing step to another. For example, changes in position or the like are to be carried out. They are to be understood as a follow-up operation to the next process step and represent a certain (transient) order in the overall flow. A disturbance of this order interferes with the process, a cancellation of this order blocks the process. Organizing interventions can be understood as "introduced" organizational elements. On the other hand, process-inherent organizational elements are already hidden in the process flow, but must be specifically sought for use.
  • the object of the invention is to provide a method for the transitional storage (intermediate storage) of a packaging assembly, for example a flow pack or tubular bag, in which such order elements are used and thus the transfer of the packaged material into the sooner or later subsequent processing step is significantly expanded, the method should be particularly suitable for a high-speed packaging process.
  • process-inherent organization elements is shown in the further processing of a flow pack output from chocolate bars.
  • the invention is in no way limited to the type of the packaged goods, it can be any coherent packaging strand with portioned products.
  • Figure 1 shows the last stages of a material flow in a manufacturing process, and that from the portioning of a base (chocolate) and the associated Division into simultaneous production lines.
  • This parallel guidance begins with the table systems 1A to 1D, which take up a doughy material flow of, for example, 22.5 t / h and process it into certain portions.
  • Each board system works on a packaging system, designated 3A to 3D, wherein each of the packaging systems shown can comprise several packaging lines operating in parallel.
  • the product is encased in the packaging lines using the flow pack process, a kind of tubular bag packaging, at a high processing speed.
  • the packaging speed in a packaging line and thus its output is typically 1.0 ⁇ to 1.5 m / s.
  • the product streams 4A / a to 4D / d at the exit of the packaging units should now show the following.
  • a smaller product stream 4a is, for example, fed to an automatic large package 9 at full ejection speed; for some reason, a larger product stream 4A cannot be automatically packaged immediately and should therefore be put into intermediate storage for a later packaging appointment.
  • FIGS. 2a / b show a typical tubular bag packaging with individual portions 20 ⁇ A to 20 ⁇ E etc. from two viewing directions, which are accommodated in a “packaging tube” 22.
  • the individual portions are separated from one another in the packaging tube by sealing zones 21A to 21D etc.
  • a cutting device controlled at process speed separates the flow pack assembly 22 from the portions approximately in the middle in the closure zones. This separation of the portions has long been considered indispensable, since the continuous flow pack network (material flow) could not be mastered at an ejection speed of 1 to 1.5 m / s.
  • FIG. 3 shows a schematically illustrated lifting and lowering winding plate drive 40 ⁇ , in which the plates can be inserted or clamped vertically from below or from above for loading.
  • the fully wound winding plates 30 ⁇ A to 30 ⁇ F released by the winding drive 40 ⁇ can be stacked to form a storage tower 45 which, when placed on a standard pallet, can be manipulated with the usual means of transport.
  • the flowpack assembly is wound up in great lengths and the individual windings or coils are stacked on their winding plates. In this way, a very space-tight form of storage of uncommon products can be achieved.
  • the product form is essentially the same as that which is present in the production process, so that the process can be resumed at any time in the intermediate phase of the process phase in which it was left (interrupted).
  • the plate drive 40 ⁇ is arranged like the fork of a forklift lift and lower (arrow B). It is driven, for example, by an electric motor 44 with a pinion 42 via an internal ring gear 43. Below its inner recess is a storage tower 45 with fully wound winding plates 30pulA to 30 ⁇ F.
  • the winding plate drive 40 ⁇ has been raised slightly above the finished (top) flow pack winding in order to insert an empty winding plate 30 ⁇ into the drive from above. After clamping the im Left left (arrow C), the packaging strand 22 runs in at an angle and the plate 30 ⁇ is set in rotation for winding.
  • the winding plate remains "clamped” in the winding plate drive and as soon as it is fully wound, it is placed on the previous, fully loaded winding plate of the storage tower 45. Double arrow B) that it can be pivoted away over the storage tower 45, or the storage tower can be moved away below it. Then the winding plate drive is lowered until it is ready to fill a new storage tower again.
  • the winding plate drive 40 ⁇ sets the winding plate 30 ⁇ in a rotating movement, as a result of which a supplied flowpack strand is wound up successively.
  • the proportion is recorded accordingly in favor of a simple and understandable representation.
  • the winding plates 30 ⁇ shown here can have a side length of approximately 2 to 3 meters, but the stack supports 38 are only 15 cm high. Also not shown are measures to produce the necessary strength of the plate, such as struts, stiffeners, etc., to make them suitable for a load capacity of 20 ⁇ 0 ⁇ to 30 ⁇ 0 ⁇ kg palletized material. A device for threading the packaging strand will be described in detail at a later point.
  • the manufacturing effort per plate should be as low as possible, that is to say that a winding system should have as many functions as possible directly on the winding plate drive 40 ⁇ , the winding plates 30 ⁇ themselves only include the elements necessary for loading, unloading and storage . All other functions are to be assigned to the central winding plate drive 40 ⁇ be, which only has to be available in very small numbers compared to the large number of winding plates.
  • FIG. 4 now shows in concrete form a system for winding or unwinding a flow pack assembly 22.
  • a number of winding plates 50 ⁇ are stacked on standard pallets 32 on each lifting platform 31 shown here.
  • On the lifting platform on the right there is a supply of empty winding plates for wrapping, on the lifting platform on the left there are wound winding plates stacked on top of each other.
  • the winding plate drive 40 ⁇ consists essentially of a drive motor 46 and a pneumatic shaft 47 attached to it, in addition to the rotary movement for winding to perform a lifting and lowering movement from and to the storage tower.
  • the winding plates 50 die can be clamped on their winding core 51 on this pneumatic shaft.
  • the feed device 41 essentially consists of a drive motor 48 for driving a pivoting shaft 42, on which a pivoting arm 44 with a gripping device 45 for clamping the winding core 51 of an empty winding plate 50 ⁇ is arranged.
  • One or more winding plate drives 40 ⁇ are arranged in relation to the feed device 41 in such a way that, with the pivoting movement carried out, the winding plates can be placed under the winding plate drive with the correct axis.
  • only one winding plate drive 40 ⁇ is supplied by a feed device 41.
  • Two wrapping plate drives could be supplied with just one feed device.
  • the system works as follows.
  • each tower is preferably placed on a standard pallet so that it can be easily transported with forklifts, for example.
  • the standard pallets, for delivering empty winding plates from an empty tower and for receiving wound plates to a storage tower, are each placed on a lifting platform 31. The two lifts move in opposite directions; while one lifting platform feeds empty wrapping plates and gradually rises, the other lifting platform picks up wound winding plates and lowers them gradually.
  • the top winding plate 50platte is lifted from the empty tower, swiveled to the winding plate drive 40 ⁇ , coupled there to the pneumatic shaft 47 and set in rotation.
  • the band-shaped flow pack assembly 22 is then fed to the ready-to-take-up winding plate 50 ', taken up by its winding core 51 and wound up.
  • the details of feeding, threading, etc. are discussed with the help of further figures. It is assumed that the design of the pneumatic shaft 47, the drives 46, 48 of the winding plate drive 40 ⁇ and the feed device 41, the design of the lifting platforms 31 and their control are known to the person skilled in the art and therefore need not be discussed in more detail.
  • FIG. 5 shows two winding plates 50 ⁇ without their winding plate drive 40 ⁇ and an associated feed device 41 for the empty winding plates 50 ⁇ .
  • a winding plate that has just been wound is designated by A and a ready-made, still empty winding plate. It is labeled B and is just being fed with a flow pack assembly 22.
  • transport devices 55A, 55B assigned to the winding plates serve for the flow pack assembly 22, in this example it is a tandem device that is alternately activated.
  • the transport device 55A, 55B essentially consists of driven endless belts 551, 522 running over drive and also deflection rollers 56, 57, 57 ', 57'', between which the flow pack assembly 22 is gently fed to the winding plate 50'. These two transport devices are designated 55A and 55B according to their current working position, in their design they are mutually exclusive equal.
  • An outer 551 and an inner 552 conveyor belt are guided as endless belts over drive and deflection rollers 56, 57, 57 ', 57''and driven by drive rollers 56.
  • part of the transport device is designed to be pivotable; in this example it can be pivoted around the deflection roller 57 ′′.
  • a pressure means 52 is also assigned to the front part of the transport device in order to ensure the promotion of the beginning of the packaging string (flow pack composite) also in the rocker pressure area. The problem of threading on this beginning will be discussed later.
  • the rear part of the transport device with the drive rollers 56 a deflection element 58 is provided which, after the cutting, feeds the flow pack assembly 22 running through a cutting device 59 to the winding plate to be filled, that is to say empty.
  • the number 60 ⁇ delimits an area which, in connection with FIG. 6, shows in detail the threading of the flowpack assembly into the winding core 51 of the winding plate 50 ⁇ .
  • the device according to FIG. 5 functions as follows.
  • the instantaneous picture shows the change of the winding process from a fully wound winding plate A to a ready empty winding plate B.
  • the pivotable part of the transport device 55A is adjacent to the periphery of the coil or the winding in the direction of the pivoting arrow S.
  • a remaining part of the wound flow pack assembly 22 separated by the cutting process of the cutting device 59 is still running into the now finished roll.
  • the newly created initial part of the separated flow pack assembly 22, deflected by the deflecting member 58, has entered the transport device 55B and is now the empty one Winding plate B supplied.
  • the transport device 55B lies with the pivotable front part in the threading position on the winding core 51, which receives the incoming flow pack assembly. The winding plate then goes into winding mode.
  • the fully wound winding plate A is lowered onto the storage tower via the pneumatic shaft and replaced by a new empty winding plate via the feed device 41.
  • the transport device 55A remains in readiness until the winding operation is resumed on the winding core 51, in order to thread on the flowpack strip to be cut again in the flow operation.
  • the control of the cutting device 59 and the deflection member 58 takes place via sensors which either scan the winding position of the winding or the position of the pivotable part of the transport device.
  • FIGS. 6A / B / C show an exemplary embodiment of a device, designated in its entirety with 60 ⁇ (FIG. 5), for threading the flowpack assembly 22 onto the winding core 51 of the winding plates 50 ⁇ .
  • the three figures show three successive operating states on the same device, on which the functioning of the device is also discussed.
  • the device according to FIG. A shows the front, pivotable part of the transport device 55 with the deflection rollers 57 'and the guide member 52.
  • the winding core 51 is configured here similarly to a clock spring housing.
  • a spiral spring 62 is fastened to a spring core 61 with fastening means 63 and wound in several spirals around the spring core 61 (here still loosely).
  • a housing 64 covering the spring core and the spring, for example with a cover 68 for Control and service access has a slot-shaped opening 65 for the exit of the spiral spring 62, on one side of which a guide or sliding wedge 66 is arranged.
  • the spiral spring 62 is pulled out of the spring housing at the unattached end and has a suitable element 69 that the spiral spring 62 cannot be fully retracted into the housing (for example by a stop) despite the return force acting on it. Furthermore, the end of the spiral spring remaining outside the spring housing, as also shown in FIG. 7, can be fastened to an additional auxiliary device 70 ⁇ with a coupling means 67, which can be released by a pulling movement.
  • This auxiliary device 70 ⁇ consists of a motor-driven endless belt 71, which by two Deflection rollers 72 are guided and can be driven by a motor 74, for example, via a drive string 73.
  • the coupling means 67 can consist of the known Velcro fastener (a holding magnet is also suitable), which can be detached easily and with little force by tearing off and can also be combined again with the endless belt 71 as desired.
  • the endless belt 71 serves to pull the spiral spring out of the spring housing in the direction of the arrow (counter to the conveying direction of the conveyor belt 552) while simultaneously storing a return force.
  • the pulled-out coil spring completely covers the endless belt 71 in its width and part of its length.
  • the conveyor belt 552 is divided into two belts 552 ', 552''which run parallel and at a distance from one another and between which the endless belt 71 is arranged (FIG. 7).
  • the back strand of the endless belt 71 can also be used, on which a coupling means 67 arranged on the spiral spring is shown in engagement with the endless belt 71 (see FIG. 6C).
  • the auxiliary device is controlled according to a procedure familiar to the person skilled in the art.
  • FIG. 6a shows the threading device 60 ⁇ in its ready position, in FIG. 6B it is already in action to thread an incoming flow pack assembly 22 onto the winding core 51.
  • the spiral spring 62 attached to the endless belt 71 was pulled out of the spring housing by a little more than the length of the winding mandrel circumference by means of the auxiliary device 70 ⁇ .
  • the front part of the incoming flow pack assembly 22 runs, driven by the belts 552 ', 552' 'and held by the pressing means 52 on the spiral spring 62.
  • the winding core 51 begins to rotate in the counterclockwise direction (rotating arrow) and the auxiliary device returns the spring 62 by changing the direction of the endless belt 71 in the direction of the spring housing or to the winding mandrel.
  • the flow pack assembly 22 is pressed gently against the winding core rotating in the winding direction, the spiral spring which is pulled out of the spring housing by a little more than a circumferential length and which is still attached to the endless belt 71 of the auxiliary device, ensuring that the flow pack assembly on the winding core remains pressed.
  • FIG. 6C This part of the process can be seen very well in FIG. 6C, in which a first coil layer of the flow pack assembly 22 is already shown lying around the winding core 51.
  • the detachable coupling means 67 attached to the spiral spring 62 is just about to be released from the endless belt 71 which is still running.
  • the spiral spring part serving as a winding aid will also detach itself briefly from the first coil layer, in order to then be partially wrapped up between the first and second coil layers.
  • this spiral spring part is pulled back into the spring housing and can thus be brought back into the starting position, as shown in FIG. 6A.
  • the packaging strand that is output at full process speed is wound onto winding plates and the coil formed is temporarily stored in order to feed it to further process steps, for example a proposed separation, at any time interval at any process speed.
  • the device carrying out the method is determined by a winding plate drive 40 ⁇ and winding plates 50 ⁇ which can be driven by it for winding a coherent packaging strand 22, as well as a feed device 41 for feeding empty winding plates 50 ⁇ to the winding plate drive 40 ⁇ and a transport device 55A, 55B for feeding a packaging strand 22 the winding plates 50 ⁇ .
  • a plurality of feed devices 41 can also be assigned to one winding plate drive 40 ⁇ .

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Winding Of Webs (AREA)
  • Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
EP87105628A 1986-07-21 1987-04-15 Verfahren und Vorrichtung zur Weiterverarbeitung eines Verpackungsstranges Expired - Lifetime EP0253960B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH2911/86 1986-07-21
CH2911/86A CH671003A5 (fi) 1986-07-21 1986-07-21

Publications (3)

Publication Number Publication Date
EP0253960A2 EP0253960A2 (de) 1988-01-27
EP0253960A3 EP0253960A3 (en) 1988-08-03
EP0253960B1 true EP0253960B1 (de) 1993-07-14

Family

ID=4244389

Family Applications (1)

Application Number Title Priority Date Filing Date
EP87105628A Expired - Lifetime EP0253960B1 (de) 1986-07-21 1987-04-15 Verfahren und Vorrichtung zur Weiterverarbeitung eines Verpackungsstranges

Country Status (5)

Country Link
US (1) US4793118A (fi)
EP (1) EP0253960B1 (fi)
JP (1) JP2681049B2 (fi)
CH (1) CH671003A5 (fi)
DE (1) DE3786499D1 (fi)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU4887097A (en) * 1996-11-11 1998-06-03 Amada Metrecs Company, Limited Work loading/unloading apparatus
JPH10194460A (ja) * 1997-01-06 1998-07-28 Murata Mach Ltd 積み替え装置
GB2350597A (en) * 1999-06-01 2000-12-06 Andrew Laitt Method of packaging goods

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3747821A (en) * 1972-08-07 1973-07-24 Griffith Laboratories Loader mechanism for strands of linked products
CH559691A5 (en) * 1973-06-25 1975-03-14 Burda Farben Kg Non-cohesive sheet storage mechanism - accommodates staggered sheets between two belts winding onto drum
EP0243753A1 (de) * 1986-04-28 1987-11-04 Ferag AG Verfahren und Vorrichtung zum Verarbeiten von in Schuppenformation anfallenden Druckereierzeugnissen, wie Zeitungen, Zeitschriften und dergleichen

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3788497A (en) * 1972-09-27 1974-01-29 K Carlson Flow-thru palletizer and depalletizer
GB2011870A (en) * 1977-11-25 1979-07-18 Ti Tube Division Services Ltd Apparatus for Handling Elongate Cylindrical Articles
CH640800A5 (de) * 1979-03-09 1984-01-31 Ferag Ag Verfahren und einrichtung zum manipulieren von druckprodukten.
US4509891A (en) * 1979-06-22 1985-04-09 Precision Steel Warehouse, Inc. Method and apparatus for supplying metal coils to a processing station
GB2091198B (en) * 1981-01-12 1985-02-27 Sasib Spa Buffer storage apparatus
JPS6013614A (ja) * 1983-06-30 1985-01-24 昭和電工株式会社 棒状体の包装装置
US4609161A (en) * 1985-01-30 1986-09-02 The Firestone Tire & Rubber Company System and apparatus for storing and processing strip material
CH668055A5 (de) * 1985-07-01 1988-11-30 Ferag Ag Verfahren und vorrichtung zum zwischenspeichern von in schuppenformation anfallenden druckprodukten.
US4637564A (en) * 1985-11-04 1987-01-20 Fts Equipment Manufacturing Co. Dual reel continuous wire winding machine with robotic reel loading mechanism
CH668411A5 (de) * 1985-12-20 1988-12-30 Ferag Ag Vorrichtung zum speichern von in schuppenformation anfallenden druckprodukten.

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3747821A (en) * 1972-08-07 1973-07-24 Griffith Laboratories Loader mechanism for strands of linked products
CH559691A5 (en) * 1973-06-25 1975-03-14 Burda Farben Kg Non-cohesive sheet storage mechanism - accommodates staggered sheets between two belts winding onto drum
EP0243753A1 (de) * 1986-04-28 1987-11-04 Ferag AG Verfahren und Vorrichtung zum Verarbeiten von in Schuppenformation anfallenden Druckereierzeugnissen, wie Zeitungen, Zeitschriften und dergleichen

Also Published As

Publication number Publication date
EP0253960A3 (en) 1988-08-03
CH671003A5 (fi) 1989-07-31
DE3786499D1 (de) 1993-08-19
EP0253960A2 (de) 1988-01-27
US4793118A (en) 1988-12-27
JPS6337084A (ja) 1988-02-17
JP2681049B2 (ja) 1997-11-19

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