EP0236668A1 - Padded element of foam material - Google Patents

Padded element of foam material Download PDF

Info

Publication number
EP0236668A1
EP0236668A1 EP87100114A EP87100114A EP0236668A1 EP 0236668 A1 EP0236668 A1 EP 0236668A1 EP 87100114 A EP87100114 A EP 87100114A EP 87100114 A EP87100114 A EP 87100114A EP 0236668 A1 EP0236668 A1 EP 0236668A1
Authority
EP
European Patent Office
Prior art keywords
foam
foamed material
cover
sheet
foam core
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP87100114A
Other languages
German (de)
French (fr)
Other versions
EP0236668B1 (en
Inventor
Werner Lück
Reinhold Ohters
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to AT87100114T priority Critical patent/ATE45275T1/en
Publication of EP0236668A1 publication Critical patent/EP0236668A1/en
Application granted granted Critical
Publication of EP0236668B1 publication Critical patent/EP0236668B1/en
Expired legal-status Critical Current

Links

Images

Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/14—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
    • A47C27/15—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays consisting of two or more layers
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/14—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
    • A47C27/142—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays with projections, depressions or cavities
    • A47C27/144—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays with projections, depressions or cavities inside the mattress or cushion
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/22—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with both fibrous and foamed material inlays

Definitions

  • the invention relates to a cushion body according to the preamble of the main claim.
  • the upholstered bodies belonging to the prior art and using a foam core have been coated since about 1960 with a cotton fleece, which usually consists of polyester fibers and is manufactured and used in the weight classes from about 40 to about 1000 g / m 2.
  • the areas of application of the cotton fleece are mainly in the bedding area, in the upholstery and mattress industry, in the confection and in the toy area, for example for toys.
  • the cotton fleece fulfills its function where the upholstered body equipped in this way is not exposed to pressure and moisture. In the area where these stress cases are present, such as cushion cushions, mattresses, etc., they do not perform their function satisfactorily.
  • These puffed up nonwovens made of polyester fibers are usually used to cover the foam cores and are intended to give the upholstered body a better look and direct contact prevent between the actual covering material, ie the covering and the foam core.
  • the invention is based on the object, starting from the cushion bodies belonging to the prior art, to design a cushion body from a foam core in such a way that the cushion body maintains its cushioning and ventilation properties even under heavy loads, but nevertheless results in a pleasant cushioning effect.
  • the cushion body according to the invention by punching a soft foam sheet, changes the characteristic of such a foam sheet, which is typical per se, in such a way that the goods fall soft and the punched sheet supports the air conditioning.
  • the punching of the cuts also causes the user to sit in the foam core and not - as was previously the case with foam webs - to sit thereon.
  • connection of the cover for example made of a woven, knitted or non-woven fabric, only in certain areas creates air spaces between the cover and the punched foam core, in particular when the cushion body is used. that make the upholstered body formed in this way more sympathetic and easy to grip.
  • a better cushioning effect is achieved, and the so-called "canvas effect" of the cover, which has previously occurred, is avoided by the possibility of the cover stretching.
  • Adaptations to different purposes can be made by using different materials for the cover on both sides of the foam core.
  • the proposal according to the invention thus creates an upholstery body which can be used in the broadest areas, has good air-conditioning effects, has a soft and conformable behavior and which, in combination with other upholstery means, also provides ideal upholstery effects, for example as a filling pocket for rod-shaped and / or spherical upholstery bodies.
  • the upholstery body according to the invention can be used especially for the sheathing of upholstered cushion cores or blank mattresses, in which a soft modeling surface is required. It preferably consists of a 20 mm thick core made of extremely soft, high-quality foam, which is provided with punched cuts in such a way that the surface tension of the foam can be totally broken. As a result, the elastic properties of the foam core change to sluggish elastic properties and the previous typical properties of sitting change to that of modeling sitting.
  • the top and bottom can be covered with a spunbond.
  • the top side is preferably provided with a particularly soft design.
  • the arrangement of the cover with more or less intermittent fastening ensures that no contours are visible even with the finest upholstery fabrics or leather, so that an absolutely smooth cushion surface can be achieved.
  • a health-promoting sitting is achieved by the arrangement according to the invention, namely by a shape that is appropriate for the body and with a maximum of pressure relief.
  • Fig. 1 denotes a cushion body which consists of a covering 2, a foam core 3 and a cover 4 or 5 arranged on both sides of the foam core 3.
  • the foam core 3 consists of individual foam sheets.
  • Each foam sheet 3 is equipped with die cuts 6, which can be arranged in a corresponding pattern - as shown in FIGS. 2 to 8.
  • the cover 4 or 5 is connected in some areas to the foam core 3 in the edge area by sewing or quilting or else in the rest of the area in a material-locking manner, for example by gluing, welding, etc., for example punctiform gluing points can be provided in a grid that has such a grid dimension is chosen that between the individual material connection points there is sufficient free space and thus movement possibilities between the cover 4 and 5 and the foam core 3.
  • the connection between the covers 4 and 5 and the foam core 3 can be provided in a punctiform, linear or the like.
  • the covers 4 and 5 can consist of a fleece, a woven fabric, a knitted or a film web and can be designed differently on both sides of the foam core 3.
  • the die cuts 6 can be straight, angular or curved.
  • the elastic behavior of the foam core can be influenced by the type of die cuts.
  • the composite therefore contains three adhesive sides.
  • the thickness of the foam sheets can vary, with a maximum of about 80 mm being aimed for.
  • the thickness of the thickest web will be about 40 mm, that of the thinnest about 2 mm.
  • the continuous die cuts are made in the longitudinal and transverse directions and arranged so that the remaining material connections withstand a higher number of washing processes.
  • Woven fabrics, knitted fabrics, nonwovens, foils, etc. can be used as cover.

Landscapes

  • Mattresses And Other Support Structures For Chairs And Beds (AREA)
  • Materials For Medical Uses (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Superconductors And Manufacturing Methods Therefor (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)
  • Parts Printed On Printed Circuit Boards (AREA)
  • Glass Compositions (AREA)
  • Laminated Bodies (AREA)

Abstract

1. Padding structure made of flexible foam, for the bedding sector, the mattress industry, furniture and car seats, cushions, toys or apparel, comprising at least one sheet of foamed material provided with spaced-apart straight-line punch cuts (6) extending completely through the sheet of foamed material, i.e. from the topside through to the underside, the punch cuts (6) being arranged at right angles to one another and perpendicularly to the surface of the sheet of foamed material, characterized in that (a) there is provided a covering (4, 5) formed by a sheet of woven, knitted, nonwoven and/or film material which covers the foamed material core (3), formed by one or more sheets of foamed material, on both sides, (b) the covering (4, 5) is connected to the foamed material core (3) by dotlike or linelike adhesive connection points and (c) on using a plurality of sheets of foamed material they are bonded to one another by dotlike or linelike adhesive connection points.

Description

Die Erfindung bezieht sich auf einen Polsterkörper gemäß dem Oberbegriff des Hauptanspruches.The invention relates to a cushion body according to the preamble of the main claim.

Die zum Stand der Technik gehörenden und einen Schaumstoffkern verwendenden Polsterkörper werden seit etwa 1960 mit einem Wattevlies beschichtet, das üblicherweise aus Polyesterfasern besteht und in den Gewichtsklassen von etwa 40 bis etwa 1000 g/qm ge­fertigt und eingesetzt wird. Die Einsatzgebiete des Wattevlieses liegen schwerpunktmäßig im Bettwarenbe­reich, in der Polstermöbel- und Matratzenindustrie, in der Konfektion und im Spielzeugbereich, bei­spielsweise für Spieltiere.The upholstered bodies belonging to the prior art and using a foam core have been coated since about 1960 with a cotton fleece, which usually consists of polyester fibers and is manufactured and used in the weight classes from about 40 to about 1000 g / m 2. The areas of application of the cotton fleece are mainly in the bedding area, in the upholstery and mattress industry, in the confection and in the toy area, for example for toys.

Das Wattevlies erfüllt seine Funktion dort, wo die so ausgerüsteten Polsterkörper nicht mit Druck und Feuchtigkeit belastet werden. In dem Bereich, wo aber diese Belastungsfälle vorliegen, wie beispiels­weise bei Polsterkissen, Matratzen usw., erfüllen sie ihre Funktion nicht zufriedenstellend. Diese aufgebauschten, aus Polyesterfasern hergestellten Wattevliese dienen in der Regel zur Abdeckung der Schaumstoffkerne und sollen dem Polsterkörper eine bessere Optik verleihen und den direkten Kontakt zwischen dem eigentlichen Bezugsstoff, d.h. der Um­hüllung und dem Schaumstoffkern, verhindern.The cotton fleece fulfills its function where the upholstered body equipped in this way is not exposed to pressure and moisture. In the area where these stress cases are present, such as cushion cushions, mattresses, etc., they do not perform their function satisfactorily. These puffed up nonwovens made of polyester fibers are usually used to cover the foam cores and are intended to give the upholstered body a better look and direct contact prevent between the actual covering material, ie the covering and the foam core.

In den langen Jahren des Einsatzes derartiger Watte­vliese hat sich gezeigt, daß bei Sitz- und Liegekis­sen hier große Beanstandungen auftreten, da unter der Einwirkung des Druckes und der Körperwärme sowie der auftretenden Transpiration und der damit in das Wattevlies eingeführten Feuchtigkeit, das Wattevlies verdichtet wird und auf weniger als 1/3 seines ur­sprünglichen Volumens reduziert wird. Das führt einerseits aufgrund des dann auftretenden Faltenwur­fes zu Unansehnlichkeiten und Reklamationen, ande­rerseits erfüllt aber auch das Wattevlies nicht mehr die ihm zugedachte Aufgabe.In the long years of using such non-woven fabrics, it has been shown that there are great complaints with seat and lying cushions, since under the influence of pressure and body heat as well as the perspiration that occurs and the moisture that is introduced into the non-woven fabric, the non-woven fabric is compressed and is reduced to less than 1/3 of its original volume. On the one hand, this leads to unsightlyness and complaints due to the folds that then appear, but on the other hand, the cotton fleece no longer fulfills its intended purpose.

Auch die Verarbeitung von stärkeren Wattevliesen führte nicht zum Erfolg, da die innerhalb des Watte­vlieses angeordneten Schaumstoffkerne trotz ihrer möglichen Weichheit nicht den anschmiegsamen Effekt von Naturmaterialien aufweisen, sondern unter Be­lastung zu einer Verdichtung geführt werden, die je­den Polstereffekt ausschließen.Even the processing of thicker nonwovens did not lead to success, because the foam cores arranged inside the nonwoven fabric, despite their possible softness, do not have the supple effect of natural materials, but instead lead to a compression under load, which excludes any cushioning effect.

Aus der DE-A 20 19 488 ist ein Schaumstoffkörper be­kannt, der von mindestens zwei sich gegenseitig durchdringenden Schlitzsystemen durchsetzt ist, wo­bei jeder Schlitz des einen Systems mindestens von einem Schlitz eines anderen Systems geschnitten wird. Durch diese Maßnahme wird die Steifigkeit des Hartschaumes überwunden, und es entstehen an der Oberfläche Zäpfchen und im Inneren ein Netz von Stäbchen, die sich bei Belastung elastisch verbie­gen sollen und beim Entlasten zurückschnellen sol­len. Ein solcher Körper hat sich in der Praxis aber nicht bewährt, da einerseits das Herstellungsverfah­ren zu aufwendig ist und andererseits die sich kreu­zenden Schlitze die Festigkeit des Schaumstoffkerns so verringern, daß kein üblicher Polstereffekt mehr erreichbar ist.From DE-A 20 19 488 a foam body is known which is penetrated by at least two mutually penetrating slot systems, each slot of one system being cut by at least one slot of another system. This measure overcomes the stiffness of the rigid foam, and there are suppositories on the surface and a network of rods inside, which are supposed to bend elastically when loaded and snap back when relieved. Such a body has in practice not proven, because on the one hand the manufacturing process is too complex and on the other hand the intersecting slots reduce the strength of the foam core so that no usual cushioning effect can be achieved.

Der Erfindung liegt die Aufgabe zugrunde, ausgehend von den zum Stand der Technik gehörenden Polsterkör­pern, aus einem Schaumstoffkern einen Polsterkörper so zu gestalten, daß der Polsterkörper seine Pol­ster- und Ventilationseigenschaften auch bei starken Belastungen beibehält, trotzdem aber einen angeneh­men Polstereffekt ergibt.The invention is based on the object, starting from the cushion bodies belonging to the prior art, to design a cushion body from a foam core in such a way that the cushion body maintains its cushioning and ventilation properties even under heavy loads, but nevertheless results in a pleasant cushioning effect.

Diese der Erfindung zugrundeliegende Aufgabe wird durch die Lehre des Hauptanspruches gelöst.This object on which the invention is based is achieved by the teaching of the main claim.

Vorteilhafte Ausgestaltungen sind in den Unteran­sprüchen erläutert.Advantageous configurations are explained in the subclaims.

Durch den erfindungsgemäßen Polsterkörper wird durch das Stanzen einer Weichschaumstoffbahn die an sich typische Charakteristik einer solchen Schaumstoff­bahn so verändert, daß die Ware weich fällt und die gestanzte Bahn die Klimatisierung unterstützt. Durch das Einstanzen der Schnitte wird ferner bewirkt, daß der Benutzer in dem Schaumstoffkern einsitzt und nicht - wie dies bisher bei Schaumstoffbahnen der Fall ist - auf dieser aufsitzt.The cushion body according to the invention, by punching a soft foam sheet, changes the characteristic of such a foam sheet, which is typical per se, in such a way that the goods fall soft and the punched sheet supports the air conditioning. The punching of the cuts also causes the user to sit in the foam core and not - as was previously the case with foam webs - to sit thereon.

Durch die nur bereichsweise vorgesehene Verbindung der Abdeckung, beispielsweise aus einem Gewebe, Ge­wirke oder Vlies, werden zwischen der Abdeckung und dem gestanzten Schaumstoffkern - insbesondere bei Benutzen des Polsterkörpers - Lufträume geschaffen, die den so gebildeten Polsterkörper sympatischer und griffiger machen. Es wird neben dem sogenannten fäl­ligen Charakter eine bessere Polsterwirkung erzielt und durch die Dehnungsmöglichkeit der Abdeckung gegenüber dem Kern wird der bisher auftretende so­genannte "Segeltucheffekt" der Abdeckung vermieden.The connection of the cover, for example made of a woven, knitted or non-woven fabric, only in certain areas creates air spaces between the cover and the punched foam core, in particular when the cushion body is used. that make the upholstered body formed in this way more sympathetic and easy to grip. In addition to the so-called mature character, a better cushioning effect is achieved, and the so-called "canvas effect" of the cover, which has previously occurred, is avoided by the possibility of the cover stretching.

Anpassungen an unterschiedliche Einsatzzwecke können dadurch vorgenommen werden, daß unterschiedliche Materialien für die Abdeckung auf beiden Seiten des Schaumstoffkernes eingesetzt werden.Adaptations to different purposes can be made by using different materials for the cover on both sides of the foam core.

Durch den erfindungsgemäßen Vorschlag wird also ein Polsterkörper geschaffen, der in weitesten Bereichen einsetzbar ist, gute Klimatisierungseffekte auf­weist, ein weiches und anschmiegsames Verhalten be­sitzt und der in Kombination mit anderen Polstermit­teln beispielsweise auch als Fülltasche für stab- und/oder kugelförmige Polsterkörper ideale Polste­rungseffekte ergibt.The proposal according to the invention thus creates an upholstery body which can be used in the broadest areas, has good air-conditioning effects, has a soft and conformable behavior and which, in combination with other upholstery means, also provides ideal upholstery effects, for example as a filling pocket for rod-shaped and / or spherical upholstery bodies.

Der erfindungsgemäße Polsterkörper kann speziell für die Ummantelung von Polsterkissen-Kernen oder Ma­tratzenrohlingen eingesetzt werden, bei denen eine weich modellierende Oberfläche verlangt wird. Er be­steht vorzugsweise aus einem 20 mm starken Kern aus extrem weichem, hochwertigem Schaumstoff, der rap­portmäßig so mit Stanzschnitten versehen ist, daß die Oberflächenspannung des Schaumes total gebrochen werden kann. Die elastischen Eigenschaften des Schaumkernes verändern sich hierdurch in träge ela­stiche Eigenschaften und die bisherigen typischen Eigenschaften des Aufsitzens ändern sich in die des modellierenden Einsitzens. Ober- und Unterseite kön­nen mit einem Spinnvlies abgedeckt sein. Hierbei wird vorzugsweise die Oberseite mit einer besonders weichen Ausführung versehen. Durch die Anordnung der Abdeckung mit mehr oder weniger intermittierender Befestigung wird erreicht, daß selbst bei feinsten anschließenden Bezugsstoffen oder auch Leder, keine Konturen sichtbar werden, so daß sich also eine ab­solut glatte Kissenoberfläche erreichen läßt.The upholstery body according to the invention can be used especially for the sheathing of upholstered cushion cores or blank mattresses, in which a soft modeling surface is required. It preferably consists of a 20 mm thick core made of extremely soft, high-quality foam, which is provided with punched cuts in such a way that the surface tension of the foam can be totally broken. As a result, the elastic properties of the foam core change to sluggish elastic properties and the previous typical properties of sitting change to that of modeling sitting. The top and bottom can be covered with a spunbond. Here the top side is preferably provided with a particularly soft design. The arrangement of the cover with more or less intermittent fastening ensures that no contours are visible even with the finest upholstery fabrics or leather, so that an absolutely smooth cushion surface can be achieved.

Durch die erfindungsgemäße Anordnung wird ein ge­sundheitsförderndes Sitzen erreicht, und zwar durch eine körpergerechte Formgebung mit einem Höchstmaß an Druckentlastung.A health-promoting sitting is achieved by the arrangement according to the invention, namely by a shape that is appropriate for the body and with a maximum of pressure relief.

Ein Ausführungsbeispiel der Erfindung wird nachfol­gend anhand der Zeichnungen erläutert. Die Zeich­nungen zeigen dabei in

  • Fig. 1 einen Polsterkörper, bestehend aus einem Schaumstoffkern, einer Abdeckung und einer Umhüllung, in den
  • Fig. 2 bis 8 verschiedene Stanzmuster für den Polster­kern.
An embodiment of the invention is explained below with reference to the drawings. The drawings show in
  • Fig. 1 is a cushion body, consisting of a foam core, a cover and an envelope, in the
  • Fig. 2 to 8 different punching patterns for the upholstery core.

In Fig. 1 ist mit 1 ein Polsterkörper bezeichnet, der aus einer Umhüllung 2, einem Schaumstoffkern 3 und einer beiderseits des Schaumstoffkernes 3 an­geordneten Abdeckung 4 bzw. 5 besteht. Der Schaum­stoffkern 3 besteht aus einzelnen Schaumstoffbah­nen.In Fig. 1, 1 denotes a cushion body which consists of a covering 2, a foam core 3 and a cover 4 or 5 arranged on both sides of the foam core 3. The foam core 3 consists of individual foam sheets.

Jede Schaumstoffbahn 3 ist mit Stanzschnitten 6 aus­gerüstet, die in einem entsprechenden Muster - so wie in den Fig. 2 bis 8 dargestellt - angeordnet sein können.Each foam sheet 3 is equipped with die cuts 6, which can be arranged in a corresponding pattern - as shown in FIGS. 2 to 8.

Die Abdeckung 4 bzw. 5 ist bereichsweise mit dem Schaumstoffkern 3 im Randbereich durch Vernähen oder Versteppen oder aber im übrigen Bereich material­schlüssig, beispielsweise durch Verkleben, Ver­schweißen usw. verbunden, wobei beispielsweise punktförmige Verklebungsstellen in einem Raster vorgesehen sein können, das in seinem Rastermaß so gewählt wird, daß zwischen den einzelnen material­schlüssigen Verbindungspunkten genügende Freiräume und damit Bewegungsmöglichkeiten zwischen der Ab­deckung 4 und 5 und dem Schaumstoffkern 3 gegeben ist. Die Verbindung zwischen den Abdeckungen 4 und 5 und dem Schaumstoffkern 3 können punktförmig, lini­enförmig od. dgl. vorgesehen werden.The cover 4 or 5 is connected in some areas to the foam core 3 in the edge area by sewing or quilting or else in the rest of the area in a material-locking manner, for example by gluing, welding, etc., for example punctiform gluing points can be provided in a grid that has such a grid dimension is chosen that between the individual material connection points there is sufficient free space and thus movement possibilities between the cover 4 and 5 and the foam core 3. The connection between the covers 4 and 5 and the foam core 3 can be provided in a punctiform, linear or the like.

Die Abdeckungen 4 und 5 können aus einem Vlies, einem Gewebe, einer Gewirke- oder einer Folienbahn bestehen und können beiderseits des Schaumstoffker­nes 3 unterschiedlich ausgebildet sein.The covers 4 and 5 can consist of a fleece, a woven fabric, a knitted or a film web and can be designed differently on both sides of the foam core 3.

Die Stanzschnitte 6 können geradlinig, winkelförmig oder gebogen ausgebildet sein. Durch die Art der Stanzschnitte kann das elastische Verhalten des Schaumstoffkernes beeinflußt werden.The die cuts 6 can be straight, angular or curved. The elastic behavior of the foam core can be influenced by the type of die cuts.

Werden zwei Schaumstoffbahnen mit durchgehenden Stanzschnitten in Längs- und Querrichtung versehen, werden gleichzeitig sowohl die beiden Schaumstoff­bahnen innenflächig miteinander als auch die die Schaumstoffbahnen abdeckenden Materialien, z. B. Ge­webe, durch Klebepunkte oder wahlweise wellenförmige Strichverklebungen miteinander verbunden, also:

  • 1. Unterseite der oberen Abdeckung 4 mit Oberseite der ersten gestanzten Schaumstoffbahn 3.
  • 2. Unterseite dieser Schaumstoffbahn 3 mit Oberseite der zweiten gestanzten Schaumstoffbahn 3.
  • 3. Unterseite der zweiten gestanzten Schaumstoffbahn 3 mit Oberseite der unteren Abdeckung 5.
If two foam webs are provided with continuous punch cuts in the longitudinal and transverse directions, both the two foam webs are simultaneously on the inside with one another and the materials covering the foam webs, e.g. B. fabric, connected by glue dots or optionally wave-shaped line gluing, so:
  • 1. Bottom of the top cover 4 with the top of the first punched foam sheet 3.
  • 2. The underside of this foam sheet 3 with the top of the second stamped foam sheet 3.
  • 3. Underside of the second stamped foam sheet 3 with the top of the lower cover 5.

Der Verbundstoff enthält somit drei Klebeseiten.The composite therefore contains three adhesive sides.

Die Schaumstoffbahnen können in den Stärken variie­ren, wobei maximal etwa 80 mm angestrebt werden. Die Stärke der dicksten Bahn wird etwa 40 mm sein, die der dünnsten etwa 2 mm.The thickness of the foam sheets can vary, with a maximum of about 80 mm being aimed for. The thickness of the thickest web will be about 40 mm, that of the thinnest about 2 mm.

Die durchgehenden Stanzschnitte sind rapportmäßig in Längs- und Querrichtung eingebracht und so angeord­net, daß die verbleibenden Materialverbindungen eine höhere Anzahl von Waschprozessen durchstehen. Als Abdeckung kommen Gewebe, Gewirke, Vliese, Folien usw. in Betracht.The continuous die cuts are made in the longitudinal and transverse directions and arranged so that the remaining material connections withstand a higher number of washing processes. Woven fabrics, knitted fabrics, nonwovens, foils, etc. can be used as cover.

Mit dieser Verfahrensweise wird es ermöglicht, eine Palette von neuen Produkten herzustellen, insbeson­dere für Autositzabpolsterungen und Auflagen für die Krankenpflege zur Verhinderung des Decubitus. Der besondere Effekt liegt darin, daß die Materialkombi­nation in Sandwichbauweise konstruiert werden kann und die die Füllung abdeckenden Materialien nicht durch Versteppen - wobei immer eine Markierung der Steppnähte gegeben ist - sondern durch die geschil­derte Verbindungsweise bündig aufgebracht ist. Die nicht vollflächige Kaschierung bewirkt, daß kein "Segeltucheffekt" auftritt, der Federweg und somit die Polstereigenschaften der innenliegenden ge­stanzten Schaumstoffbahnen voll erhalten bleiben. Diese Polstereigenschaften, die jedoch vor dem Stanzschnitt eher eine sperrige Elastizität aufwei­sen, haben nach dem Stanzschnitt eine flexible, spannungslose und somit angepaßte und unterstützende Elastizität.This procedure makes it possible to manufacture a range of new products, especially for car seat upholstery and nursing pads to prevent pressure ulcers. The special effect lies in the fact that the material combination can be constructed in a sandwich construction and the materials covering the filling are not stitched by quilting - whereby there is always a marking of the stitching - but by the described connection method. The non-full-surface lamination means that no "canvas effect" occurs, the spring travel and thus the cushioning properties of the internal punched foam sheets are fully retained. These upholstery properties, however, before Die cuts tend to have a bulky elasticity, have a flexible, tension-free and thus adapted and supportive elasticity after the die cut.

Claims (4)

1. Polsterkörper aus Weichschaum für den Bettwa­renbereich, die Matratzenindustrie, Möbel- und Autositze, Polster, Spielzeug oder Be­kleidungen mit wenigstens einer Schaumstoff­bahn mit im Abstand voneinander angeordneten, die Schaumstoffbahn geradlinig und ganz, d.h. von der Ober- bis zur Unterseite durchqueren­den Stanzschnitten, dadurch gekennzeich­net, a) daß die Stanzschnitte rechtwinklig zuein­ander angeordnet sind, b) daß alle Stanzschnitte (6) senkrecht zur Oberfläche der Schaumstoffbahn geführt sind, c) daß eine den durch eine oder mehrere Schaumstoffbahnen gebildeten Schaumstoff­kern (3) beidseitig abedeckende, durch eine Gewebe-, Gewirke-, Vlies- und/oder Folienbahn gebildete Abdeckung (4, 5) vor­gesehen ist, d) daß die Abdeckung (4, 5) mit dem Schaum­stoffkern (3) durch punktförmige oder strichförmige materialschlüssige Ver­bindungsstellen verbunden ist und e) daß bei Einsatz mehrerer Schaumstoffbah­nen die Schaumstoffbahnen miteinander durch punktförmige oder strichförmige materialschlüssige Verbindungsstel­len miteinander verbunden sind. 1. Upholstery body made of soft foam for the bedding area, the mattress industry, furniture and car seats, upholstery, toys or clothing with at least one foam sheet with spaced apart, the foam sheet straight and completely, that is, from the top to the bottom crossing die cuts, thereby featured , a) that the die cuts are arranged at right angles to one another, b) that all die cuts (6) are made perpendicular to the surface of the foam sheet, c) that a cover (4, 5) is provided which covers the foam core (3) formed by one or more foam webs on both sides and is formed by a woven, knitted, fleece and / or film web, d) that the cover (4, 5) is connected to the foam core (3) by punctiform or line-shaped material-fitting connection points and e) that when using a plurality of foam webs, the foam webs are connected to one another by punctiform or line-shaped material-tight connection points. 2. Polsterkörper nach Anspruch 1, dadurch ge­kennzeichnet, daß die Abdeckung (4, 5) auf beiden Seiten des Schaumstoffkernes (3) unter­schiedlich ausgebildet ist.2. Upholstery body according to claim 1, characterized in that the cover (4, 5) is designed differently on both sides of the foam core (3). 3. Polsterkörper wenigstens nach Anspruch 1, dadurch gekennzeichnet, daß die Abdeckung (4, 5) mit dem Schaumstoffkern (3) im Randbereich durch Vernähen, Versteppen od. dgl. verbunden ist.3. Upholstery body at least according to claim 1, characterized in that the cover (4, 5) with the foam core (3) in the edge region by sewing, quilting or the like. Connected. 4. Polsterkörper wenigstens nach Anspruch 1, dadurch gekennzeichnet, daß im Randbereich des Schaumstoffkerns (3) weniger Stanzschnit­te (6) als im mittleren Bereich des Schaum­stoffkernes (3) oder keine Stanzschnitte (6) vorgesehen sind.4. Upholstery body at least according to claim 1, characterized in that in the edge region of the foam core (3) fewer punch cuts (6) than in the central region of the foam core (3) or no punch cuts (6) are provided.
EP87100114A 1986-01-10 1987-01-08 Padded element of foam material Expired EP0236668B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT87100114T ATE45275T1 (en) 1986-01-10 1987-01-08 CUSHIONED BODY MADE OF SOFT FOAM.

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE3600468 1986-01-10
DE3600468 1986-01-10
DE19863608342 DE3608342A1 (en) 1986-01-10 1986-03-13 Cushion body made of soft foam

Publications (2)

Publication Number Publication Date
EP0236668A1 true EP0236668A1 (en) 1987-09-16
EP0236668B1 EP0236668B1 (en) 1989-08-09

Family

ID=43425811

Family Applications (1)

Application Number Title Priority Date Filing Date
EP87100114A Expired EP0236668B1 (en) 1986-01-10 1987-01-08 Padded element of foam material

Country Status (8)

Country Link
US (1) US4777681A (en)
EP (1) EP0236668B1 (en)
AT (1) ATE45275T1 (en)
DE (2) DE3608342A1 (en)
DK (1) DK13887A (en)
HK (1) HK51590A (en)
NO (1) NO870179L (en)
SG (1) SG18890G (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5107558A (en) * 1990-07-11 1992-04-28 Lueck Werner Mattress with removable insert
EP0606892A1 (en) * 1993-01-13 1994-07-20 Siegfried Dipl.-Ing. Heerklotz A flat upholstery body of foam material, particularly mattress

Families Citing this family (36)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5195763A (en) * 1988-10-31 1993-03-23 Walter B. Scott Creeper cushion
US5375552A (en) * 1988-10-31 1994-12-27 Scott; Walter B. Cushion for removable attachment to platforms of boats or the like
US5535975A (en) * 1988-10-31 1996-07-16 Scott; Walter B. Cushion for removable attachment to rigid, planar supports
DE4130669C2 (en) * 1991-09-14 1995-11-16 Gertex Maschenstoffe Gmbh & Co Laminated textile
DE4137809C2 (en) * 1991-11-16 1994-11-17 Hinzsch Verpackungstechnik Gmb Upholstered part and process for its manufacture
CA2086391C (en) * 1992-04-14 1996-09-24 Patrick J. Coyne Adjustable seat and back cushion
US5685257A (en) * 1996-02-08 1997-11-11 Feibus; Miriam Pet support cushion
US6032308A (en) * 1996-10-08 2000-03-07 Chuang; Henry Protective comforter cover bag
DE19714804C1 (en) * 1997-04-10 1998-09-24 Lueck Gmbh & Co Kg Foam cushion body
US9462893B2 (en) 1998-05-06 2016-10-11 Hill-Rom Services, Inc. Cover system for a patient support surface
AU3972599A (en) 1998-05-06 1999-11-23 Hill-Rom, Inc. Mattress or cushion structure
US7191482B2 (en) 1998-05-06 2007-03-20 Hill Rom Services, Inc. Patient support
US6286166B1 (en) 1998-06-19 2001-09-11 Hill-Rom Services, Inc. Modular foam mattress
US6678906B1 (en) 2001-04-30 2004-01-20 Sleepmakers Incorporated Hydrophobic layered blanket
US6381779B1 (en) * 2001-04-30 2002-05-07 Thomas L. Thompson Hydrophobic layered blanket
US6637054B2 (en) * 2002-01-23 2003-10-28 Henry Chuang Protective comforter cover bag
US20040026970A1 (en) * 2002-05-28 2004-02-12 Vassar Matthew William Upholstered furniture inserts
US20050055768A1 (en) * 2003-09-12 2005-03-17 Total Innovative Manufacturing, Llc Bed pad
US7185604B2 (en) * 2004-04-12 2007-03-06 Debra Leah Holte Orthopedic pet cushion
US20060162088A1 (en) * 2005-01-25 2006-07-27 Daly Paul C Infant mattress
WO2006102407A2 (en) * 2005-03-23 2006-09-28 Children's Medical Center Corporation Orthotic device for preventing and/or correcting deformational posterior plagiocephaly
US20070056096A1 (en) * 2005-09-13 2007-03-15 Illinois Tool Works Inc. Bed pad with polyethylene layer
US11259647B2 (en) 2006-05-02 2022-03-01 Dreamwell, Ltd. Mattress with crowned panel
DE102006038572A1 (en) * 2006-08-17 2008-02-21 GM Global Technology Operations, Inc., Detroit Cushion support for motor vehicle seat, has cushions that are connected with each other using flexible straps, where passage is formed between cushions such that smaller angle is formed between cushions
US20080047071A1 (en) * 2006-08-24 2008-02-28 Sunrise Medical Hhg Inc. Tension free wheelchair seat cover and cushion therewith
ITMI20070885A1 (en) * 2007-05-04 2008-11-05 Sapsa Bedding S R L MATTRESS WITH QUILTED PANEL AND RELATED PROCESSING PROCEDURES
GB2475979A (en) * 2009-12-04 2011-06-08 Mindsinsync Ltd Mat or cushion
US9352531B2 (en) * 2010-01-22 2016-05-31 Under Armour, Inc. Padding arrangement and method of making the same
AU2012201690A1 (en) * 2011-03-24 2012-10-11 Lululemon Athletica Canada Inc. Exercise mat
CN103945737B (en) 2011-11-17 2016-05-04 八乐梦床业有限公司 Mattress and bed apparatus
US9873963B2 (en) 2014-03-17 2018-01-23 Mindsinsync Inc. Spacer mesh mat base
US9504620B2 (en) 2014-07-23 2016-11-29 American Sterilizer Company Method of controlling a pressurized mattress system for a support structure
US10022642B1 (en) * 2017-05-16 2018-07-17 Jamie Adams Hand sewn toy kit
DE102018105488B4 (en) * 2018-03-09 2021-01-21 F.S. Fehrer Automotive Gmbh Upholstery element for a vehicle seat
WO2021016527A1 (en) * 2019-07-24 2021-01-28 Precision Textiles LLC Washable pillow
US11744383B2 (en) * 2020-07-22 2023-09-05 Bed Patent Holdings Limited Liability Company Mattress

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1263758A (en) * 1955-07-21 1961-06-19 Improvements to flexible cellular backing layers for making mattresses, cushions, seat covers and products obtained from these layers
US4070719A (en) * 1976-09-01 1978-01-31 The Dow Chemical Company Cushioning element

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1056438A (en) * 1952-04-28 1954-02-26 Coating such as covers, in particular for motor vehicles
CH322192A (en) * 1953-07-27 1957-06-15 Lonza Ag Upholstery made of cellular material and process for its production
US2792320A (en) * 1954-05-17 1957-05-14 Chrysler Corp Laminated upholstery article
DE1763728U (en) * 1957-12-04 1958-03-20 Volkswagenwerk Gmbh WHISTLE FOR SEAT AND BACKREST UPHOLSTERY.
US3242508A (en) * 1963-08-15 1966-03-29 Lee K Smithson Composite batt for quilting
AT253161B (en) * 1965-02-25 1967-03-28 C F Ploucquet Fa Boil-proof duvet
CH507799A (en) * 1969-04-25 1971-05-31 Breveteam Sa Foam body and process for its manufacture
US3828378A (en) * 1972-07-31 1974-08-13 Johnson & Johnson Support means for the even distribution of body pressure
US4042986A (en) * 1976-03-05 1977-08-23 Angel M. Echevarria Body supporting and cushioning surface for bedding
US4042987A (en) * 1976-04-16 1977-08-23 Ronald J. P. Evans Resilient support
GB1559851A (en) * 1976-08-04 1980-01-30 Evans R J P Mattress or pad to support the human body
US4051644A (en) * 1976-10-04 1977-10-04 The United States Bedding Company Apparatus for producing mattresses

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1263758A (en) * 1955-07-21 1961-06-19 Improvements to flexible cellular backing layers for making mattresses, cushions, seat covers and products obtained from these layers
US4070719A (en) * 1976-09-01 1978-01-31 The Dow Chemical Company Cushioning element

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5107558A (en) * 1990-07-11 1992-04-28 Lueck Werner Mattress with removable insert
EP0606892A1 (en) * 1993-01-13 1994-07-20 Siegfried Dipl.-Ing. Heerklotz A flat upholstery body of foam material, particularly mattress

Also Published As

Publication number Publication date
US4777681A (en) 1988-10-18
DK13887A (en) 1987-09-14
ATE45275T1 (en) 1989-08-15
DK13887D0 (en) 1987-01-12
NO870179L (en) 1987-09-14
NO870179D0 (en) 1987-01-16
DE3608342A1 (en) 1987-07-16
DE3760405D1 (en) 1989-09-14
HK51590A (en) 1990-07-20
EP0236668B1 (en) 1989-08-09
SG18890G (en) 1990-11-23

Similar Documents

Publication Publication Date Title
EP0236668B1 (en) Padded element of foam material
DE60114508T2 (en) Network for further processing
DE102019110908B4 (en) Composite arrangement
DE102005049466A1 (en) Textile spacer fabric with zones of different compression hardness
DE2510182B2 (en) Seat and back cushions, in particular for vehicle seats
DE4029947A1 (en) MATTRESS
AT509326B1 (en) SUPPORT GROUP FOR PASSENGER SEAT AND PASSENGER SEAT
DE68907630T2 (en) Pillow.
DE3909716C2 (en) Padding material for mattresses
EP0103129A1 (en) Corset part, especially brassière
DE112005000946T5 (en) spacer fabric
WO2007003250A1 (en) Method for the production of a spacer fabric
DE69725065T2 (en) Improved edge support for mattresses
CH702889B1 (en) Damping plate on a treadmill.
WO2018073035A1 (en) Pocket-spring core and method for producing the pocket-spring core
EP1601270B1 (en) Support for a human body, particularly a mattress
DE4300414A1 (en) Upholstered element such as mattress or cushion - has base part, sprung part with separate sprung bodies, and covering
CH690262A5 (en) Rectangular cushion plate of foam material forming mattress has multi-layered elastic core with upper and lower layers of spring bodies limited by transversal and longitudinal channels
DE10102111A1 (en) Dimensional material, of spaced knitted fabrics, has introduced special yarns at given zones to give a structured shape through heat shrinking
DE3532954C1 (en) Pillow
DE10240462A1 (en) Seat for motor vehicle has cushion sub-structures with recess for inset spacing textile
AT404546B (en) Upholstery inner core consisting of foamed material
DE824244C (en) Spring insert for upholstery
DE2235818A1 (en) MULTI-LAYER UPHOLSTERED BODY
EP0545374B1 (en) Mattress

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 19870611

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AT BE CH DE ES FR GB IT LI NL SE

17Q First examination report despatched

Effective date: 19880808

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): AT BE CH DE ES FR GB IT LI NL SE

REF Corresponds to:

Ref document number: 45275

Country of ref document: AT

Date of ref document: 19890815

Kind code of ref document: T

REF Corresponds to:

Ref document number: 3760405

Country of ref document: DE

Date of ref document: 19890914

ITF It: translation for a ep patent filed
ET Fr: translation filed
GBT Gb: translation of ep patent filed (gb section 77(6)(a)/1977)
PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

26N No opposition filed
ITTA It: last paid annual fee
EAL Se: european patent in force in sweden

Ref document number: 87100114.5

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: SE

Payment date: 19971113

Year of fee payment: 12

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: BE

Payment date: 19971212

Year of fee payment: 12

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: GB

Payment date: 19971230

Year of fee payment: 12

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: ES

Payment date: 19980116

Year of fee payment: 12

Ref country code: CH

Payment date: 19980116

Year of fee payment: 12

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: AT

Payment date: 19980127

Year of fee payment: 12

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: NL

Payment date: 19980130

Year of fee payment: 12

Ref country code: FR

Payment date: 19980130

Year of fee payment: 12

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: GB

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19990108

Ref country code: AT

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19990108

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: SE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19990109

Ref country code: ES

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19990109

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: LI

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19990131

Ref country code: CH

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19990131

Ref country code: BE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19990131

BERE Be: lapsed

Owner name: LUCK WERNER

Effective date: 19990131

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: NL

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19990801

GBPC Gb: european patent ceased through non-payment of renewal fee

Effective date: 19990108

REG Reference to a national code

Ref country code: CH

Ref legal event code: PL

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: FR

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19990930

REG Reference to a national code

Ref country code: FR

Ref legal event code: ST

REG Reference to a national code

Ref country code: ES

Ref legal event code: FD2A

Effective date: 20010503

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: IT

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES;WARNING: LAPSES OF ITALIAN PATENTS WITH EFFECTIVE DATE BEFORE 2007 MAY HAVE OCCURRED AT ANY TIME BEFORE 2007. THE CORRECT EFFECTIVE DATE MAY BE DIFFERENT FROM THE ONE RECORDED.

Effective date: 20050108

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 20060104

Year of fee payment: 20