Classifications

• • A—HUMAN NECESSITIES
  • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
  • A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
  • A01G31/00—Soilless cultivation, e.g. hydroponics
  • A01G31/02—Special apparatus therefor
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
  • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
  • Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
  • Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
  • Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures

Definitions

• the present invention relates to a water-culture system for the cultivation of plants on a solid substrate soaked with nutrient solutions.
• The- object of the present invention is to produce an improved water-culture system which is simple and cheap both to produce and manage, and has characteristics that are superior to traditional methods of cultivation in soil, to the conventional methods of hydroponics and aeroponics, and to so-called "film-cultivation”.
• Figure 1 is a perspective view of one embodiment of a cultivation unit of the system of the invention.
• Figure 2 is a sectional view along the line II-II of Figure 1;
• Figures 3 to 5 are cross-sectional views of three embodiments of a tubular element used in the system according to the invention.
• Figure 6 is a section of a portion of a film with active surface layers, usable for making the tubular elements of Figures 3 to 5;
• Figure 7 is a perspective view of a variant of the cultivation unit shown in Figure 1;
• Figure 8 is a cross-sectional view along the line VIII-VIII in Figure 7;
• Figure 9 is a schematic view of the more general configuration of a water-culture system according to the invention.
• FIGS 10 and 11 show schematically two sensors used in the system of Figure 9.
• a water-culture system comprises one or more cultivation units of the type generally indicated 1 in Figure 1.
• the cultivation unit comprises a tubular element 2 of opaque flexible material, which has a plurality of spaced-apart apertures 3 along a generatrix.
• the tubular element 2 is laid in a horizontal position of a support surface G ( Figure 2), for example a levelled and compacted piece of ground, possibly sprayed with solutions of binding substances, such as emulsified polymers, silicates, mortar mixtures or inorganic cements, so as to provide a hardened surface layer g.
• a support surface G for example a levelled and compacted piece of ground, possibly sprayed with solutions of binding substances, such as emulsified polymers, silicates, mortar mixtures or inorganic cements, so as to provide a hardened surface layer g.
• the ends of the tubular element 2 are sealed simply by being folded, for example downwardly, in such a way that they can be unfolded to allow inspection and possible interventions by a user.
• the tubular element may be formed integrally (tubular in the true sense of the term) as shown in Figure 3, it may be made from a folded and welded sheet as shown in Figure 4, or it may be formed by welding the edges of two juxtaposed sheets as shown in Figure 5.
• the tubular element 2 is made from opaque flexible material composed, for example, of a thermoplastics film (PVC, low- or high-density polyethylene, etc) or a thin expanded plastics material. For some applications, it could be formed by welding two sheets of which the upper one consists, for example, of a plastics film, and the ' lower one of a film of an expanded, closed-cell plastics material.
• PVC thermoplastics film
• the upper portion of the tubular element 2 is surface-treated in such a way as to have surface layers active on the incident electromagnetic radiation to ensure a different proportion of the absorbance to the emittance from the typical absorbance and emittance of the material constituting the tubular element.
• Figure 6 illustrates schematically one embodiment of the upper sheet of the tubular envelope 2.
• the upper sheet of the tubular element 2 consists of an opaque black polyethylene film 4 with a top layer of aluminium, to which a layer of varnish of electrically semi-conducting material 6, for example titanium oxide, zinc oxide or zinc sulphide is applied.
• the tubular element formed with the layered structure shown in Figure 6 allows very efficient prevention of increases in its internal temperature, and is therefore adapted to dissipate heat in very hot periods or places.
• the tubular element 2 consists, for example, of a black polyethylene tube with a thin layer of white expanded polyethylene on its lower external surface, it permits the downward dissipation of heat to be retarded.
• the upper part of the tubular element 2 is coated externally with a thin layer of copper, cobalt or nickel oxides or sulphides mixed, for example, with titanium or zinc oxides or zinc sulphides, the heat intake of the tubular element is promoted with a saturation effect above a maximum threshold. This permits the maximum temperature within the tubular element to be limited, thus avoiding possible damage to the plants. and at the same time allows the optimum utilization of the energy available in relatively colder places and periods.
• the tubular element 2 may be composed of a film of polyethylene or other black thermoplastics material coated externally on its upper part with a thin layer of zinc oxides or sulphides or titanium oxides.
• the width of the tubular element 2 is dependent on the type of plant which is to be cultivated and, by way of example, the semicircumference of this tubular element could be between 15 and 40 cm.
• the length of the tubular element 2 depends on the dimensions of the plot available for cultivation but is limited most of all by problems of uniform distribution of the ' liquids.
• the thickness of the film constituting the tubular element 2 is typically of the order of a few hundredths of a millimetre, for example between 0.02 and 0.06 mm.
• the tubular element 2 is supported, for example, in the manner illustrated in Figure 1.
• a wire 7 extends longitudinally within the tubular element 2 adjacent the apertures 3, and emerges through two end holes 8 in the tubular element. The ends of the wire 7 are firmly attached to two uprights 9 fixed in the ground. The wire 7 holds the upper sheet or layer of the tubular envelope 2 at a pre-established height.
• further vertical wires 10 usable as supports for the plants cultivated and as suspension elements for the wire 7 may be connected to this wire in correspondence with the apertures 3.
• the supporting wires 10 may be connected at their upper ends to a tensioning wire 11 stretched between the uprights 9, as illustrated by way of example in Figure 1.
• tubular envelope 2 may be supported and anchored in may other ways, for example, with the use of more wires inside or outside the tubular element, etc.
• a thin layer of absorbent support material 12 is disposed within the tubular element 2.
• This layer may be composed of any type of material capable of receiving, retaining and diffusing by capillary action the liquids in a transverse direction thereof and in the direction of its thickness. It may be composed of a fibrous, expanded, sintered, granular, or laminated material. In particular, the thickness of this layer is between 0.5 and 10 mm.
• This layer serves as a bed for supporting the root systems of the plants to be cultivated.
• the seeds of the plants to be cultivated are sown or germinated beforehand in a block of expanded, fibrous or granular material.
• the plant to be cultivated may also consist of a cutting or shoot which is rooted in a block of this type and then placed in the cultivation units according to the invention.
• a block of expanded material,indicated 13 serves as a support for the root system of a plant P.
• the blocks 13 may also serve as supports for the wire 7 described above, thus assisting in the support of the upper part of the tubular element 2.
• a distributor tube 14 Extending longitudinally within the tubular envelope 2 is a distributor tube 14, preferably constituted by a tube of thin thermoplastics film (with a thickness, for example, of between 0.2 and 0.02 mm) the wall of which has a plurality of longitudinally spaced apertures 15 ( Figure 2).
• the water necessary for the plants, the nutrient solutions, and any plant protection products, such as algicides, antiparasitic agents, and fungicides, can be passed into the cultivation unit through this tube.
• These liquids pass through the apertures 15 of the distributor tube 14, soak into the absorbent layer 12, and are diffused by capillary action.
• the roots of the plants P may draw water, nutrients, etc.
• the root systems of the plants to be cultivated are therefore located in the interface zone between the liquids carried by the absorbent layer 12 and the overlying atmosphere confined within the tubular element 2.
• the distributor tube 14 emerges from the envelope 2 through an end aperture 16 of this envelope.
• a very important characteristic of the invention resides in the fact that the liquids supplied to the cultivation unit are not recirculated.
• This solution involves a number of advantages which will be described below, and is possible because it is no longer necessary to dissipate excess heat by the circulation of liquids, since this task can be effected, when necessary, by the surface layers of the tubular element, as described previously.
• this solution is allowed by the addition to the absorbent layer of substances capable of adsorbing the catabolites produced by the plants, so that these do not damage the plants, particularly in the case of plants with a longer "cycle".
• the absorbent layer 12 may have colloidal additives (for example carboxymethyl cellulose alginates, polyacrylamide, bentonite, etc.) capable of retaining a volume of liquid greater than their own volume.
• colloidal additives for example carboxymethyl cellulose alginates, polyacrylamide, bentonite, etc.
• adsorbent substances capable of adsorbing the catabolites produced by the cultivated plants may be added conveniently to the absorbent layer.
• FIGS. 7 and 8 show a variant of the cultivation unit described in the above, containing two rows of plants and a distributor tube 14 between the rows.
• multi-row structures may be produced, possibly with more distribution tubes.
• FIG. 9 shows schematically the configuration of a water-culture system according to the invention, comprising a plurality of cultivation units 1 of the type described above.
• This system comprises a water reservoir 20 connected to supply tubing 21 by means of a feed pump 22 with an electric drive motor 22a.
• a solenoid on-off valve V is positioned downstream of the pump 22.
• the supply tubing 21 is connected to the distribution tubes 14 of the cultivation units 1.
• Further water reservoirs 23 - 26 are also connected to the supply tubing 21 through respective metering pumps 27 - 30 provided with electric drive motors 27a - 30a_.
• the reservoirs 23 - 26 contain, for example, in order, acids or bases, macro-nutrients excluding calcium (and possibly with added plant protection products), micro-nutrients and calcium salts.
• a controlled heater 49 is interposed along the supply tubing 21, upstream of the cultivation unit 1, and a controlled heater 49, a temperature sensor 50, a gate valve 51, and a pressure regulator 52 with a pressure gauge and a meter 53.
• An electronic control and operating unit, indicated 40 is connected to the motor 22a of the feed pump 22, the motors 27a - 30a of the metering pumps 27-30, and to the devices V, 49, 50, 53 described above.
• a temperature sensor 43 is disposed within the tubular envelope 2 of at least one cultivation unit 1 and, above the layer of absorbent material 12, are a pH meter 41, a conductivity. 5 meter 42 and a sensor 44 for detecting the amount of liquid in the absorbent support layer 12.
• the sensors 41 to 44 are connected to the electronic control and operating unit 40.
• Figure 10 illustrates an embodiment of the sensor 10 44 for detecting the amount of liquid in the absorbent support layer 12.
• the sensor comprises a rectangular frame 60 placed on the absorbent support layer 12.
• a rigid plate 61 (made for example of metal) is articulated at one 15 end about a pivot 62 fixed to two opposite parts of the frame 60.
• the lower face of the plate 61 is exactly in contact with the upper surface of the absorbent support layer 12.
• the plate 61 adheres 20 to this layer in such a way that the force necessary to effect its detachment is a function of the amount of liquid in the layer 12.
• a counterweight 65 connected to the other end of the wire 63 tends to cause the detachment of the plate 61.
• the weight of the counterweight 65 is chosen in such a way that the plate 61 is detached from the absorbent layer 12 0 when the amount of liquid absorbed by this layer falls below a predetermined level.
• a position sensor 66 detects the movement of the counterweight 65 and thus signals to the electronic control and operating unit 40 whether the amount of liquid in the absorbent layer 12 is sufficient or insufficient.
• the plate 61 can be returned to the lowered working position by means of an electromagnet 67 piloted by the control and operating unit 40.
• a further sensor schematically indicated 70 in Figure 9 and better illustrated in Figure 11, may be associated with each cultivation unit 1.
• This sensor comprises substantially a rigid plate 71 arranged beneath the tubular envelope 2 of the cultivation unit 1, in the manner illustrated in Figure 11, thus forming a small angle of, for example, 5 to 10° with the ground.
• An electric pressure sensor 72 of known type is interposed between the raised end of the plate 71 and the support surface G.
• the information supplied to the control and operating unit 40 by the sensor 72 is indicative of both the variation in the quantity of liquid in the absorbent layer 12 and the degree of growth achieved by the plants cultivated: the two information signals are clearly distinguishable from one another.
• the control and operating unit 40 is programmed by conventional programming techniques to carry out irrigation and feeding cycles for the cultivation units 1, the cycles being carried out by the piloting of the pumps 22, 27-30, and the regulating and measuring devices 49, 50, 53 on the basis of the information signals reaching this unit from the sensors described above, according to a pre-established scheme dependent on the type of crop. -12 -
• the system according to the invention has numerous advantages.
• the cultivation units can be made from very cheap materials.
• the initial economic investment necessary for installing such cultivation units is very modest.
• the system may be used on any type of land, therefore even on barren, rocky or desert soil, and does not require the availability of agricultural machinery or other expensive equipment.
• the supervision and the management of the system does not require particularly skilled personnel.
• the cost involved in managing the system is thus very low, especially in view of the fact that the maintenance of the system is extremely simple.
• the system requires very limited use of chemicals against plant diseases, since the materials constituting the cultivation units are sterile and non-biodegradable over the periods that they are used (therefore being less suited to the nutrition of phytopathogenic germs) .
• the system according to the invention has considerable advantages compared with all the types of cultivation of the prior art.
• a first advantage is constituted by the fact that it is possible constantly to control the composition of the nutrient solutions and that the plants cultivated are healthier through being fed more correctly- and being less susceptible to diseases caused by bacteria, fungi, insects,earthworms, etc.
• optimum use is made of the water, since none is lost through seepage or through evaporation from the ground.
• the system according to the invention does not have the problem of crop-rotation which is essential, however, for crops cultivated in soil because of accumulations of catabolites or specific parasites.
• the system does not require any manual or chemical weeding to be carried out, because of a total absence of infesting plants.
• the plants cultivated are also extremely clean and therefore ore presentable at market. Also from the aspect of hygiene, the plants cultivated are completely free of any micro-organisms pathogenic to man.
• the system according to the invention has the advantage of not requiring any aeration, since the roots are in constant contact with air.
• the equipment necessary is also much more modest and economical: there is no need for the blowers, lights, tanks and filling materials required for hydroponic cultivation, nor is there any need for the sprinklers necessary for aeroponic cultivation.
• the maintenance of the system is 14 -
• the cultivation units are of the type which are disposable at the end of the cultivation process. This is possible because they are cheap and it eliminates the need to sterilize and clean the cultivation units after cultivation.
• the distribution of the liquid without recirculation ensures an optimum supply of salts, and also involves- a saving on expensive analytical equipment which is necessary in systems with circulation.
• the recirculation of catabolites, pathogens and infectants is avoided in the cultivation units.
• the system according to the invention has an advantage residing in the fact that the nutrient solutions are distributed in a more " uniform manner around the root systems of the plants, since the solutions are diffused by capillary action through the absorbent layer 12 and distribution does not take place in "trickles". Moreover, there is no danger of any leakage and waste of nutrient solution if the tubular envelope and the cultivation unit are ruptured, since the solutions are retained in the absorbent layer 12 by capillary action.
• the management of the system proves significantly economical, in that it requires less energy 'for pumping the liquids, whether because the difference in level to be negotiated is less, or because there is no need to circulate the liquids for the purpose of heat dissipation.

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• 1984
  • 1984-07-16 IT IT67716/84A patent/IT1179018B/it active
• 1985
  • 1985-07-11 WO PCT/EP1985/000340 patent/WO1986000494A1/en not_active Application Discontinuation
  • 1985-07-11 JP JP60503187A patent/JPS61502862A/ja active Pending
  • 1985-07-11 AU AU46028/85A patent/AU4602885A/en not_active Abandoned
  • 1985-07-11 EP EP85903285A patent/EP0222755A1/de not_active Ceased

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