EP0194602A1 - EIne Methode zur Herstellung eines endlosen Bandes mit glatter Innenoberfläche zur Verwendung für eine Walze mit verlängertem Prepspalt zur Papierherstellung - Google Patents
EIne Methode zur Herstellung eines endlosen Bandes mit glatter Innenoberfläche zur Verwendung für eine Walze mit verlängertem Prepspalt zur Papierherstellung Download PDFInfo
- Publication number
- EP0194602A1 EP0194602A1 EP86103042A EP86103042A EP0194602A1 EP 0194602 A1 EP0194602 A1 EP 0194602A1 EP 86103042 A EP86103042 A EP 86103042A EP 86103042 A EP86103042 A EP 86103042A EP 0194602 A1 EP0194602 A1 EP 0194602A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- belt
- base
- endless belt
- mold
- mandrel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title description 2
- 239000004744 fabric Substances 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 16
- 229920000642 polymer Polymers 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 8
- 239000002759 woven fabric Substances 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims 1
- 238000002347 injection Methods 0.000 claims 1
- 239000007924 injection Substances 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 239000002861 polymer material Substances 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F3/00—Press section of machines for making continuous webs of paper
- D21F3/02—Wet presses
- D21F3/0209—Wet presses with extended press nip
- D21F3/0218—Shoe presses
- D21F3/0227—Belts or sleeves therefor
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F3/00—Press section of machines for making continuous webs of paper
- D21F3/02—Wet presses
- D21F3/0209—Wet presses with extended press nip
- D21F3/0218—Shoe presses
- D21F3/0227—Belts or sleeves therefor
- D21F3/0236—Belts or sleeves therefor manufacturing methods
Definitions
- the field of the invention relates to impermeable belts with smooth inner surfaces and more particularly to a belt used in an extended press nip for dewatering a fibrous web formed in a papermaking machine.
- a web is formed by depositing a fibrous slurry on a forming wire. A large amount of water is drained from the slurry during this process, after which the newly formed web proceeds to a press section-
- the press section includes a series of press nips.
- the web finally proceeds to a drying section including heated dryer drums where the water content is reduced to a desirable level.
- the web In using extended press nips to dewater a fibrous web, the web has typically been sandwiched between two moisture absorbing felts and a belt
- the felts are trained around a cylindrical press roll with the web between them while the belt is arranged for applying pressure to the felts and roll.
- a pressure shoe exerts pressure on the belt in the press area.
- the belt is provided with a very smooth surface for contacting the shoe so that it can transfer pressure to the felts and the fibrous webs without overheating or wearing away. Furthermore the belt must be impermeable to oil used to lubricate its passage over the shoe which could contaminate the felts and the web.
- the belt was made by applying a polymer coating to the outer surface of an endless fabric. Since the belt is arranged so that its inner surface is the shoe-contacting surface, the endless coated fabric is then reversed (i.e. turned inside out). While this procedure was satisfactory for belts having a length of 24 feet or more, it has been found that it is difficult to reverse belts having a length of less than 24 feet Furthermore it was found that it was difficult to apply the coating to the outer surface of shorter belts.
- An objective of the present invention is to provide a relatively short belt with a smooth inner surface, adapted to be used in an extended press nip.
- Another objective is to provide a belt which is impermeable to oil.
- a further objective is to provide a method of producing the above-mentioned belt
- a belt is constructed of an endless base fabric embedded in a polymeric substance formed with a smooth, frictionless inner surface.
- the belt is made by providing a mandrel with a smooth outer surface, placing the endless base fabric on said mandrel covering with an outer shell, and then impregnating the base fabric with a polymer. As the polymer solidifies the outer surface of the mandrel forms a smooth inner polymer surface.
- An extended press nip is provided by the invention for dewatering a travelling web of material.
- the nip 10 is defined by a cylindrical press roll 12, a pressure shoe 14 having an arcuate surface facing the press roll, and a belt 16 arranged such that it bears against the surface of the press roll.
- the arcuate surface of the pressure shoe has about the same radius of curvature as the press roll.
- the distance between the press roll and the pressure shoe may be adjusted by means of conventional hydraulic or mechanical apparatus (not shown) connected to a rod 18 pivotally secured to the shoe 14. The rod may also be actuated to apply the desired pressure to the shoe.
- the pressure shoe and press roll described above as shown in Figures 1-2 are conventional and that other arrangements are also well known in the art.
- Paper web 2 4 is carried to and away from the nip by a first felt 26.
- a second felt 28 is used to absorb the water expressed from web 24 in the nip.
- a lubricating means 30 is used to apply a lubricant such as oil to the inner surface 16' of belt 16 to further reduce friction between said inner surface and shoe 1 4 .
- the belt is entrained by rollers 32 used to drive the belt in a predetermined path as shown.
- the belt 16 employed in accordance with the invention is shown in detail in Figure 3. It has proven to be superior to belts currently known to the art both from an operational standpoint and for manufacturing considerations.
- the belt 16 comprises a base fabric 34 which is impregnated with a polymeric material 36.
- Thermosetting resins such as polyurethanes have been found to be suitable impregnating materials. Preferably a 100% polyurethane resin should be used to avoid formation of bubbles during the curing of the belt structure.
- Thermoplastic polymers such as polypropylene are also acceptable.
- the base fabric 34 is sufficiently open to allow total impregnation. This eliminates the possibility of any voids forming in the final fabric which would allow the lubrication used between the belt and shoe to pass through the belt and contaminate the felt and fibrous web. It is endless in final construction and uniform in thickness.
- the fabric must also be made to have sufficient stability under paper machine conditions. In other words, it must have length stability, width stability, and guideability.
- the base fabric may comprise a single or multi-layered flat woven fabric which has been heat stabilized and joined using normal joining techniques.
- the base fabric may be made of polyester or other polymeric materials having the necessary properties in accordance with the invention.
- the base may be made endless by endless weaving also.
- At least one of the sides or surfaces of the belt, such as side 16', is smooth for contacting the pressure shoe 14.
- Belts manufactured in accordance with the invention have been found to have many desirable characteristics. They move easily over the pressure shoe and are capable of transmitting pressure from the shoe to the web and press roll. Sufficient flexibility is obtained, and the belts have proven to be unaffected by lubricant applied prior to entering the press nip.
- the belt is manufactured in a cylindrical mold 38 - ( Figure 4) with an outer shell 39 and a concentric mandrel 42.
- the mandrel is provided with a smooth outer surface 40.
- the spacing between the outer shell 39 of the mold and the inner mandrel determines the thickness or caliper of the belt.
- the base fabric 32 is first placed on the smooth mandrel surface 4 0 and then the mold 38 is hermetically sealed with cover 44.
- the pressure within the mold is reduced 6y substantially removing the air contained therein via a pipe 46 connected to a vacuum source (not shown): After the pressure within the mold has been reduced, an appropriate polymer is injected into the mold through pipe 48.
- the polymer quickly fills the mold including the interstices of the fabric.
- a smooth inner polymer surface is formed along the mandrel surface 4 0.
- the polymer is crosslinked by applying heat to the mold. After the polymer has cured the fininshed belt may be removed from the mold.
- a polymer catalyst mixture may be used which is self cross linking if left undisturbed several hours.
- the resulting belt is shown in Figure 3, with the fabric 34 being fully impregnated with and impermeable to oil and other substances.
- the belt has a uniform caliper as a result of the molding operation.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Paper (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Medicines Containing Material From Animals Or Micro-Organisms (AREA)
- Nitrogen And Oxygen Or Sulfur-Condensed Heterocyclic Ring Systems (AREA)
- Making Paper Articles (AREA)
- Belt Conveyors (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT86103042T ATE54347T1 (de) | 1985-03-13 | 1986-03-07 | Eine methode zur herstellung eines endlosen bandes mit glatter innenoberflaeche zur verwendung fuer eine walze mit verlaengertem prepspalt zur papierherstellung. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US71145485A | 1985-03-13 | 1985-03-13 | |
US711454 | 1985-03-13 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0194602A1 true EP0194602A1 (de) | 1986-09-17 |
EP0194602B1 EP0194602B1 (de) | 1990-07-04 |
Family
ID=24858156
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP86103042A Expired - Lifetime EP0194602B1 (de) | 1985-03-13 | 1986-03-07 | EIne Methode zur Herstellung eines endlosen Bandes mit glatter Innenoberfläche zur Verwendung für eine Walze mit verlängertem Prepspalt zur Papierherstellung |
Country Status (10)
Country | Link |
---|---|
EP (1) | EP0194602B1 (de) |
JP (1) | JPS61258715A (de) |
AT (1) | ATE54347T1 (de) |
BR (1) | BR8506360A (de) |
CA (1) | CA1282270C (de) |
DE (1) | DE3672359D1 (de) |
FI (1) | FI86315C (de) |
MX (1) | MX162003A (de) |
NO (1) | NO167097C (de) |
ZA (1) | ZA859176B (de) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2619049A1 (fr) * | 1987-08-07 | 1989-02-10 | Albany Int Corp | Procede de fabrication d'une courroie de presse de machine a papier |
EP0389674A2 (de) * | 1989-03-25 | 1990-10-03 | F. Oberdorfer Siebtechnik GmbH | Pressband für eine Presseinrichtung |
US5427653A (en) * | 1991-05-24 | 1995-06-27 | Albany Nord Skafilt Ab | Press and method for modifying a press for use in the press section of a papermaking machine |
US5507899A (en) * | 1991-04-15 | 1996-04-16 | Yamauchi Corporation | Method of manufacturing an endless belt for a dewatering press |
DE19537182A1 (de) * | 1995-10-06 | 1997-04-10 | Wuertt Filztuchfab | Preßvorrichtung mit verlängerter Preßzone |
US5792323A (en) * | 1995-09-07 | 1998-08-11 | Albany International Corp. | Spiral base structres for long nip paper machine press belts |
US6752908B2 (en) | 2001-06-01 | 2004-06-22 | Stowe Woodward, Llc | Shoe press belt with system for detecting operational parameters |
US7014733B2 (en) | 2002-05-14 | 2006-03-21 | Stowe Woodward L.L.C. | Belt for shoe press and shoe calender and method for forming same |
US7014734B2 (en) * | 2001-04-18 | 2006-03-21 | Stowe Woodward Ag | Shoe press belt |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5201978A (en) * | 1988-04-08 | 1993-04-13 | Beloit Technologies, Inc. | Method of fabricating a blanket for an extended nip press |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2106557A (en) * | 1981-09-24 | 1983-04-13 | Albany Int Corp | Dewatering press and belt therefor |
DE3318984A1 (de) * | 1983-05-25 | 1984-11-29 | Fa. F. Oberdorfer, 7920 Heidenheim | Herstellungsverfahren fuer zugfeste, undurchlaessige, biegsame baender insbesondere fuer pressen zum entwaessern von faserstoffbahnen |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5133157A (ja) * | 1974-09-13 | 1976-03-22 | Bando Chemical Ind | Shoonseimasatsudendoberuto no seizohoho |
DE2844907C3 (de) * | 1978-10-14 | 1981-08-13 | Fa. Carl Freudenberg, 6940 Weinheim | Verfahren zur Herstellung eines Lieferwerksriemchens |
JPS5954598U (ja) * | 1982-10-01 | 1984-04-10 | 市川毛織株式会社 | 抄紙機の広巾ニツププレス用加圧ベルト |
JPS59100789A (ja) * | 1982-12-02 | 1984-06-11 | アルバニ−・インタナシヨナル・コ−ポレ−シヨン | 脱水プレス |
JPS59192794A (ja) * | 1983-04-15 | 1984-11-01 | 市川毛織株式会社 | 抄紙機の面圧ニツププレス用加圧ベルト及びその製造方法 |
JPH07101698B2 (ja) * | 1989-07-25 | 1995-11-01 | 日本電気株式会社 | 樹脂封止型半導体装置の製造方法 |
-
1985
- 1985-11-29 ZA ZA859176A patent/ZA859176B/xx unknown
- 1985-12-09 MX MX863A patent/MX162003A/es unknown
- 1985-12-17 FI FI855023A patent/FI86315C/fi not_active IP Right Cessation
- 1985-12-18 BR BR8506360A patent/BR8506360A/pt not_active IP Right Cessation
-
1986
- 1986-01-14 CA CA000499552A patent/CA1282270C/en not_active Expired - Fee Related
- 1986-02-10 JP JP61026075A patent/JPS61258715A/ja active Granted
- 1986-03-07 DE DE8686103042T patent/DE3672359D1/de not_active Expired - Fee Related
- 1986-03-07 EP EP86103042A patent/EP0194602B1/de not_active Expired - Lifetime
- 1986-03-07 AT AT86103042T patent/ATE54347T1/de not_active IP Right Cessation
- 1986-03-12 NO NO860939A patent/NO167097C/no not_active IP Right Cessation
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2106557A (en) * | 1981-09-24 | 1983-04-13 | Albany Int Corp | Dewatering press and belt therefor |
DE3318984A1 (de) * | 1983-05-25 | 1984-11-29 | Fa. F. Oberdorfer, 7920 Heidenheim | Herstellungsverfahren fuer zugfeste, undurchlaessige, biegsame baender insbesondere fuer pressen zum entwaessern von faserstoffbahnen |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2619049A1 (fr) * | 1987-08-07 | 1989-02-10 | Albany Int Corp | Procede de fabrication d'une courroie de presse de machine a papier |
BE1003631A3 (fr) * | 1987-08-07 | 1992-05-12 | Albany Int Corp | Procede pour fabriquer une bande de presse de machine a papier. |
EP0389674A2 (de) * | 1989-03-25 | 1990-10-03 | F. Oberdorfer Siebtechnik GmbH | Pressband für eine Presseinrichtung |
EP0389674A3 (de) * | 1989-03-25 | 1991-02-27 | F. Oberdorfer Siebtechnik GmbH | Pressband für eine Presseinrichtung |
US6337112B1 (en) | 1991-04-15 | 2002-01-08 | Yamauchi Corporation | Endless belt for dewatering press |
US5507899A (en) * | 1991-04-15 | 1996-04-16 | Yamauchi Corporation | Method of manufacturing an endless belt for a dewatering press |
US5427653A (en) * | 1991-05-24 | 1995-06-27 | Albany Nord Skafilt Ab | Press and method for modifying a press for use in the press section of a papermaking machine |
US5792323A (en) * | 1995-09-07 | 1998-08-11 | Albany International Corp. | Spiral base structres for long nip paper machine press belts |
US5837080A (en) * | 1995-09-07 | 1998-11-17 | Albany International Corp. | Method for manufacturing a belt for a long nip press |
DE19537182A1 (de) * | 1995-10-06 | 1997-04-10 | Wuertt Filztuchfab | Preßvorrichtung mit verlängerter Preßzone |
US7014734B2 (en) * | 2001-04-18 | 2006-03-21 | Stowe Woodward Ag | Shoe press belt |
US6752908B2 (en) | 2001-06-01 | 2004-06-22 | Stowe Woodward, Llc | Shoe press belt with system for detecting operational parameters |
US7014733B2 (en) | 2002-05-14 | 2006-03-21 | Stowe Woodward L.L.C. | Belt for shoe press and shoe calender and method for forming same |
Also Published As
Publication number | Publication date |
---|---|
NO167097C (no) | 1991-10-02 |
ATE54347T1 (de) | 1990-07-15 |
NO860939L (no) | 1986-09-15 |
NO167097B (no) | 1991-06-24 |
CA1282270C (en) | 1991-04-02 |
JPH0357236B2 (de) | 1991-08-30 |
FI855023A0 (fi) | 1985-12-17 |
FI855023A (fi) | 1986-09-14 |
MX162003A (es) | 1991-03-20 |
FI86315B (fi) | 1992-04-30 |
EP0194602B1 (de) | 1990-07-04 |
FI86315C (fi) | 1992-08-10 |
DE3672359D1 (de) | 1990-08-09 |
JPS61258715A (ja) | 1986-11-17 |
BR8506360A (pt) | 1986-12-09 |
ZA859176B (en) | 1986-08-27 |
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