EP0183079B1 - Verfahren und Vorrichtung zur Aufbereitung von Asphaltmischgut unter Wiederverwendung aufgebrochenen Alt-Asphalts - Google Patents

Verfahren und Vorrichtung zur Aufbereitung von Asphaltmischgut unter Wiederverwendung aufgebrochenen Alt-Asphalts Download PDF

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Publication number
EP0183079B1
EP0183079B1 EP85113874A EP85113874A EP0183079B1 EP 0183079 B1 EP0183079 B1 EP 0183079B1 EP 85113874 A EP85113874 A EP 85113874A EP 85113874 A EP85113874 A EP 85113874A EP 0183079 B1 EP0183079 B1 EP 0183079B1
Authority
EP
European Patent Office
Prior art keywords
drum
mixer
heated
burner
asphalt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP85113874A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP0183079A1 (de
Inventor
Horst Brüggemann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Deutsche Asphalt GmbH
Original Assignee
Deutsche Asphalt GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=6250141&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP0183079(B1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Deutsche Asphalt GmbH filed Critical Deutsche Asphalt GmbH
Priority to AT85113874T priority Critical patent/ATE36017T1/de
Publication of EP0183079A1 publication Critical patent/EP0183079A1/de
Application granted granted Critical
Publication of EP0183079B1 publication Critical patent/EP0183079B1/de
Expired legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
    • E01C19/1004—Reconditioning or reprocessing bituminous mixtures, e.g. salvaged paving, fresh patching mixtures grown unserviceable; Recycling salvaged bituminous mixtures; Apparatus for the in-plant recycling thereof
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
    • E01C19/1013—Plant characterised by the mode of operation or the construction of the mixing apparatus; Mixing apparatus
    • E01C19/1027—Mixing in a rotary receptacle
    • E01C19/1036—Mixing in a rotary receptacle for in-plant recycling or for reprocessing, e.g. adapted to receive and reprocess an addition of salvaged material, adapted to reheat and remix cooled-down batches
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
    • E01C19/1013—Plant characterised by the mode of operation or the construction of the mixing apparatus; Mixing apparatus
    • E01C19/105—Mixing or coating by a combination of methods covered by E01C19/1018 - E01C19/104, excluding E01C19/1036
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
    • E01C19/1059—Controlling the operations; Devices solely for supplying or proportioning the ingredients
    • E01C19/1063—Controlling the operations
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
    • E01C2019/1081—Details not otherwise provided for
    • E01C2019/109—Mixing containers having a counter flow drum, i.e. the flow of material is opposite to the gas flow
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
    • E01C2019/1081—Details not otherwise provided for
    • E01C2019/1095—Mixing containers having a parallel flow drum, i.e. the flow of material is parallel to the gas flow

Definitions

  • the invention relates to a method according to the preamble of the main claim and an apparatus for performing the method.
  • the object of the invention is to provide a method and an apparatus for carrying out the method of the type mentioned, which avoid the aforementioned disadvantages and in particular ensure that the manufacturing and reprocessing process with respect to the mixing ratio between the old and new portion of the reprocessed
  • the material and heat balance as well as the length of stay of the material in the system can be regulated in an exactly adjustable manner.
  • the old asphalt portion and the new material portion of the asphalt mixture to be prepared or produced are processed in differently designed drum devices, that is to say in particular are heated, with old asphalt Portion in a drum mixer operated in cocurrent and the new material portion in a counter-current drying drum are heated separately, and then, after leaving the respective drum devices, passed into at least one further downstream mixer and further processed there, optionally in the mixer Fresh bitumen and filler material are added, and that the exhaust gases from the drum mixer are introduced directly into the drying drum and further heated there, thereby burning the CH x and CO components contained in the exhaust gases.
  • This method according to the invention primarily ensures an environmentally friendly preparation of asphalt mix with reuse of broken old asphalt, namely in that the part of the old asphalt which is sensitive to extreme heating is independent of the new material part in a separate drum device on the at least the maximum possible temperature is first heated.
  • the relatively low temperatures of the heating gases release carbon monoxide (CO), which then, after being transferred to the drum mixer, continues to heat up together with the heating gases that are generated or generated there, and is converted to carbon dioxide (COz) and only after that the environment is released.
  • CO carbon monoxide
  • the method described above does not require any special conveying and throwing devices within the two drum devices; rather, generally known conveying devices can be provided and conventional drum devices can be used.
  • the exhaust gases of the drum mixer are introduced into the interior of the drying drum via a feed device formed on the end wall of the drying drum containing the burner in the immediate vicinity of the burner flame.
  • the exhaust gases of the drum mixer are directed toward the burner flame depending on the respective size or extension, or are guided directly past it.
  • the burner flame is set, i.e. that is, the extent of the same can be different, both in terms of their length and also their extent (diameter). It is therefore essential that the direction of the exiting exhaust gas streams is aligned in relation to the size of the burner flame.
  • the exhaust gases from the drum mixer are advantageously guided around the burner flame in the form of an at least partial jacket flow.
  • the old asphalt part in the drum mixer is preferably heated up to approx. 170 ° C. and the new material part up to approx. 180 ° - 350 ° C.
  • the mixing ratio between the old asphalt portion and the new material portion in the asphalt mix is advantageously adjustable, the old asphalt portion preferably predominating to a considerable extent.
  • the asphalt mix in a certain mixing ratio of old asphalt and new material is further heated in the connected mixer and kept at the desired final temperature.
  • This additional heating ensures that the digestion process of the old asphalt portion is not hindered or broken down.
  • the asphalt mix is preferably processed further after passing through the first mixer into a second, connected mixer, as a result of which an even more intensive connection of the material fractions is obtained.
  • the invention has also set itself the task of creating a device for carrying out the method mentioned at the outset, it being possible in particular to use conventional components, in particular drum devices, mixers, etc.
  • This further object of the invention is achieved in that two parallel drum devices for separate processing, i. H. in particular heating, the old asphalt portion and the new material are provided, the drum device provided for the preparation of the old asphalt portion being a drum mixer operating in direct current and the drum device provided for the preparation of the new material portion
  • a counter-current drying drum is that the material discharge points of the two drum devices are connected to at least one downstream mixer and that the drum mixer and drying drum are connected to one another via an exhaust gas line which ends in the form of a feed channel on the end wall of the drying drum containing the burner and which via openings is connected to the interior of the drying drum.
  • the openings are designed as flow channels, in particular nozzles.
  • This shape of the openings ensures an even flow of exhaust gas.
  • the flow channels are advantageously arranged concentrically surrounding the burner opening, being adjustable in terms of their jet direction and with respect to the flame direction of the burner.
  • All existing flow channels are advantageously coupled to one another and controlled synchronously.
  • the nozzles are adjustable depending on the burner flame.
  • This design of the flow channels allows a controllably controllable introduction of the exhaust gases and thus optimal combustion of the same.
  • the first mixer is advantageously connected to a second mixer, which is designed in accordance with the first mixer and both are double-shaft forced and continuous mixers. This ensures a particularly intensive mixing of the asphalt mix components.
  • the mixers are advantageously designed to be heatable, as a result of which an exact setting of the asphalt mixture to the desired final temperature is possible.
  • the mixers also contain addition devices for fresh bitumen and filler material.
  • the device proposed for carrying out the method according to the invention essentially consists of a drum mixer 1 operated in cocurrent, a drying drum 2 operated in countercurrent, and two mixers 3 and 4 arranged downstream of the drum mixer 1 and the drying drum 2.
  • the asphalt mix M G to be processed was mainly composed of an old asphalt portion M A and a new material portion M N with the addition of bitumen B and filler material F.
  • the old asphalt portion M A is drawn off from a storage device 5 via a belt weigher 6 and introduced into the drum mixer 1, whereby it is passed through the interior space of the drum mixer heated by the burner 7.
  • the interior of the drum mixer 1 is equipped with conventional conveying devices 9, indicated in cross section 8.
  • the drum mixer 1 is provided at its end opposite the burner 7 with a schematically indicated exhaust gas line 10 and connected to the drying drum 2 via this.
  • the special design of the exhaust gas Line 10 on the end wall of the drying drum 2 containing the burner 13 is described below.
  • the new material fraction M N to be processed therein is introduced via a belt weigher 11 from a storage device 12 on the end wall opposite the burner 13 and is transported and heated via conveyor devices 15, also indicated schematically in a cross section 14.
  • the drying drum 2 has at its end opposite the burner 13 an exhaust pipe 16 which is connected to a filter dedusting system 17.
  • the exhaust gases are released from this filter dedusting system into the environment by means of a ventilation device 18.
  • the asphalt mix fractions M A and -M N heated in the drum mixer 1 and the drying drum 2 are taken up by a first mixer 3, which, as shown schematically in section 19, is designed as a double-shaft forced and continuous mixer.
  • this mixer 3 is designed to be heatable, for example in the form of a double-walled trough, in the wall space between which a heating medium can flow.
  • the mixer 3 is followed by a structurally corresponding second mixer 4.
  • Swiveling flow channels 28 designed as nozzles are used in the openings, which can introduce the jet of exhaust gases emerging from them into the interior 27 of the drying drum 2 in freely selectable directions.
  • These pivotable nozzles 28 are controlled via tie rods 29 and an adjusting ring 30 and actuating cylinders 31, all of the nozzles 28 being connected to one another via this actuating system and being able to be synchronously controlled coupled to one another.
  • the angular position of the nozzles 28 can be adjusted depending on the size and extent of the burner flame 32.
  • the above-described formation of the openings 26 in the end wall 23 of the drying drum 2 makes it possible to steer the respective jet of the individual nozzles in such a way that, depending on the extension of the burner flame 32, the exhaust gas to be blown in is not blown directly into the burner flame 32, but at a certain distance is guided past this. This ensures in particular that there is always complete combustion of the fuel of the burner within the burner flame 10 and at the same time the introduced exhaust gas is optimally burned out.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Machines (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Road Paving Structures (AREA)
  • Working-Up Tar And Pitch (AREA)
EP85113874A 1984-11-13 1985-10-31 Verfahren und Vorrichtung zur Aufbereitung von Asphaltmischgut unter Wiederverwendung aufgebrochenen Alt-Asphalts Expired EP0183079B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT85113874T ATE36017T1 (de) 1984-11-13 1985-10-31 Verfahren und vorrichtung zur aufbereitung von asphaltmischgut unter wiederverwendung aufgebrochenen alt-asphalts.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3441382A DE3441382A1 (de) 1984-11-13 1984-11-13 Verfahren und vorrichtung zum aufbereiten von asphalt
DE3441382 1984-11-13

Publications (2)

Publication Number Publication Date
EP0183079A1 EP0183079A1 (de) 1986-06-04
EP0183079B1 true EP0183079B1 (de) 1988-07-27

Family

ID=6250141

Family Applications (1)

Application Number Title Priority Date Filing Date
EP85113874A Expired EP0183079B1 (de) 1984-11-13 1985-10-31 Verfahren und Vorrichtung zur Aufbereitung von Asphaltmischgut unter Wiederverwendung aufgebrochenen Alt-Asphalts

Country Status (7)

Country Link
US (1) US4705404A (ja)
EP (1) EP0183079B1 (ja)
JP (1) JPS62500732A (ja)
AT (1) ATE36017T1 (ja)
DE (2) DE3441382A1 (ja)
DK (1) DK153712C (ja)
WO (1) WO1986002962A1 (ja)

Families Citing this family (28)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3540978A1 (de) * 1985-09-21 1987-03-26 Wibau Ag Verfahren zur emissionsarmen aufbereitung eines bituminoesen mischgutes mit hohem asphaltgranulatanteil als recycling-mischgut
DE3624735C2 (de) * 1986-07-22 1995-05-04 Wibau Gmbh Verfahren zur Einleitung eines Brennerabgases aus einer ersten Trockentrommel als Tertiärluft in den Brenner einer zweiten Trommel, sowie eine Vorrichtung zur Ausübung des Verfahrens
US4868999A (en) * 1987-03-20 1989-09-26 C.D. High Technology Apparatus and method for production of asphalt pavement having high recycled asphalt content
FR2631354A1 (fr) * 1988-05-13 1989-11-17 Ermont Cm Dispositif et procede de preparation de produits bitumineux
DE8810609U1 (de) * 1988-08-22 1988-10-27 ATS Asphalttechnik und Straßenbaugeräte GmbH & Co KG, 6236 Eschborn Vorrichtung zur Regelung der Abgastemperatur in für die Aufbereitung von Mischgut bei der Asphaltherstellung vorgesehenen Trommelvorrichtungen
DE3911425A1 (de) * 1989-04-07 1990-10-11 Deutsche Asphalt Gmbh Verfahren und vorrichtung zur umweltschonenden aufbereitung von asphaltmischgut unter wiederverwendung aufgebrochenen alt-asphaltes
US5201839A (en) * 1989-05-15 1993-04-13 Cmi Corporation Countercurrent drum mixer with second heat source
US4946283A (en) * 1989-06-16 1990-08-07 Cedarapids, Inc. Apparatus for and methods of producing a hot asphaltic material
US5303999A (en) * 1989-07-31 1994-04-19 Cyclean, Inc. Apparatus for control of recycled asphalt production
US5322367A (en) * 1989-07-31 1994-06-21 Cyclean, Inc. Process control for recycled asphalt pavement drum plant
FR2657097B1 (fr) * 1990-01-18 1992-05-15 Ermont Cm Dispositif de preparation de produits enrobes bitumineux comportant un tambour a courants paralleles et un tambour a contre-courant et procede correspondant.
US5174650A (en) * 1990-07-23 1992-12-29 Cedarapids, Inc. Dual drum recycle asphalt drying and mixing method and apparatus
US5090813A (en) * 1990-07-23 1992-02-25 Cedarapids, Inc. Dual drum recycle asphalt drying and mixing method and apparatus
US5176445A (en) * 1990-08-10 1993-01-05 Astec Industries, Inc. Apparatus for decontaminating soils
US5334012A (en) * 1990-12-27 1994-08-02 Astec Industries, Inc. Combustion chamber having reduced NOx emissions
US5193935A (en) * 1991-01-07 1993-03-16 Cedarapids, Inc. Soil decontamination apparatus and methods of decontaminating soil
US5188299A (en) * 1991-10-07 1993-02-23 Rap Process Machinery Corp. Apparatus and method for recycling asphalt materials
US5520342A (en) * 1993-02-17 1996-05-28 Hendrickson; Arthur N. Apparatus for recycling asphalt materials
US5393501A (en) * 1993-10-13 1995-02-28 Cedarapids, Inc. Material remediation in multi-function heating drum
US5556197A (en) * 1994-11-04 1996-09-17 Gentec Equipment Company Asphalt plant for both continuous and batch operation
US7566162B1 (en) * 2006-03-07 2009-07-28 Astec, Inc. Apparatus and method for a hot mix asphalt plant using a high percentage of recycled asphalt products
FR2927094B1 (fr) * 2008-02-01 2015-07-17 Eurovia Procede pour fabriquer un enrobe bitumineux avec introduction simultanee du liant et d'une partie des fractions minerales solides dans le melangeur.
DE102009025361B4 (de) * 2009-06-18 2012-03-01 Eisenmann Ag Verfahren und Anlage zur Aufbereitung von Straßenaufbruchmaterial
US8465225B2 (en) 2011-09-19 2013-06-18 Falcon Road Maintenance Equipment Asphalt recycler and heat management apparatus
FR3051203B1 (fr) 2016-05-10 2019-09-06 Ermont Installation et procede d'enrobage de granulats
ES2693606T3 (es) 2016-09-16 2018-12-12 Benninghoven GmbH & Co.KG Mülheim Planta y procedimiento para la fabricación de asfalto
CN109016143A (zh) * 2018-07-25 2018-12-18 芜湖市黄山松工业地坪新材料有限公司 一种便于下料的新型石灰混凝土搅拌设备
IT202000022684A1 (it) * 2020-09-25 2022-03-25 Giorgio Ghirardelli Metodo ed apparecchiatura di riciclaggio di conglomerato bituminoso utilizzato e dispositivo di supporto a tenuta d'aria per cilindri rotanti

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US4189238A (en) * 1975-08-11 1980-02-19 Mendenhall Robert Lamar Recycled asphalt-aggregate process and apparatus
DE2830795A1 (de) * 1978-07-13 1980-01-24 Teerbau Gmbh Strassenbau Verfahren zur aufbereitung von bituminoesen altbaustoffen
US4387996A (en) * 1980-04-14 1983-06-14 Mendenhall Robert Lamar Batch method of recycling asphaltic concrete
AU2250183A (en) * 1983-01-17 1984-07-19 Emoleum (Australia) Limited Recycling of asphalt
US4477250A (en) * 1983-03-07 1984-10-16 Mechtron International Corporation Asphalt recycle plant and method
US4626198A (en) * 1985-09-20 1986-12-02 Fuller Company Method and apparatus for producing dead burnt materials

Also Published As

Publication number Publication date
DK153712B (da) 1988-08-22
ATE36017T1 (de) 1988-08-15
US4705404A (en) 1987-11-10
EP0183079A1 (de) 1986-06-04
DE3441382A1 (de) 1986-05-22
DK329486A (da) 1986-07-11
JPS62500732A (ja) 1987-03-26
DE3441382C2 (ja) 1987-07-02
DE3563996D1 (en) 1988-09-01
WO1986002962A1 (en) 1986-05-22
DK329486D0 (da) 1986-07-11
DK153712C (da) 1996-02-12

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