Classifications

• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
  • C11D17/0039—Coated compositions or coated components in the compositions, (micro)capsules
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/16—Organic compounds
  • C11D3/38—Products with no well-defined composition, e.g. natural products
  • C11D3/386—Preparations containing enzymes, e.g. protease or amylase
  • C11D3/38672—Granulated or coated enzymes

Definitions

• the present invention relates to drain cleaner compositions having increased shelf life. Specifically, the invention relates to such compositions wherein one or more components are mixed with a water soluble polymer and formed into beads.
• Drain lines and other refuse conduits can become clogged when deposits containing food and other material accumulate in various sections of piping, thereby preventing or impeding water from draining properly.
• Bathroom sinks, tubs and shower drains may similarly become clogged when deposits containing hair accumulate in such areas as the drain sink trap.
• caustics such as strong sodium hydroxide. The alkali saponifies whatever fatty material is present in the deposit such that it is converted into a water soluble soap or a softened, water-dispersible material. If the clog is due to hair, the caustic acts as a degradative agent, but is only partially effective, as tested in laboratory simulations. Further, caustic materials are poisonous and can damage many conduit materials and injure people on contact.
• drain cleaners are not site specific. That is, if the drain cleaner has to pass through a column of backed-up water to reach the clog, as is often the case, a portion of the active ingredient can dissolve in the water away from the clog. This portion is wasted, and the concentration of active ingredient at the clog site is correspondingly diminished.
• a second method for unclogging drain lines involves mechanically cutting through the deposit. This method, however, is practical only if the deposit clogging the drain can be reached by mechanical means without having to dismantle part of the drain line.
• drain cleaner which is site specific and which provides, in a single product, a sequential activity of ingredients for enzymatic dissolution of protein such as hair. Further, there is a need for such a drain cleaner product having a long shelf life even if exposed to high temperatures.
• a formulation for cleaning drains clogged with organic material deposits which ccmprises a plurality of water soluble beads, wherein each bead comprises a mixture of at least one active drain cleaning ingredient dispersed in a water soluble polymer such that the active ingredient is substantially chemically isolated from any other active ingredient present in the same bead and the active ingredient or ingredients in the other beads prior to dissolution of the polymer.
• the product additionally comprises a liquid component which comprises one or more active drain cleaning ingredients, wherein the active ingredient(s) in the beads and the active ingredient(s) in the liquid are kept substantially chemically isolated from one another until the two components are added to the drain.
• the present invention relates to drain cleaner products which are capable of degrading organic deposits in drain pipes by means of enzymatic action.
• the products comprise one or more enzymes and, optionally, additional active ingredients.
• each active ingredient of the product is mixed with a melted, water-soluble polymer, then the mixture is formed into solid, water-soluble beads or pellets.
• two or more active ingredients are contained in the same beads, provided that the ingredients either are not interactive or are held in the bead in such a way that they do not interact.
• ingredients which interact in solution may be nonreactive when contained in a solid bead, or the bead may comprise multiple layers which keep the various active ingredients physically separate from one another. The polymer remains intact until it is exposed to water, whereupon it dissolves and releases the active ingredient or ingredients.
• the product contains, in addition to one or more types of beads as described above, a second component which is in liquid form.
• This liquid component comprises one or more active drain cleaning ingredients.
• the bead component and the liquid component are kept substantially physically separate from one another until they are added to the drain. This embodiment will be discussed in greater detail below.
• Such formulations may contain more than one kind of enzyme, each one specific for a particular type of organic material, so that drain- clogging deposits comprising a variety of substances can be effectively removed.
• mixing the enzymes directly is detrimental to shelf life because the enzymes can interact, especially at elevated temperatures. Any additional ingredients can similarly so interact with one another or with the enzymes.
• any number of enzymes and other ingredients can be included in a single composition without interacting with one another or degrading over time.
• the shelf life of the product is, therefore, greatly improved.
• Another advantage of forming active ingredients into beads is that the drain cleaner becomes site specific. The beads fall through any standing water in the drain and sink to the clog; most, if not all, of the composition reaches the deposit in the drain prior to dissolution of the polymer. Further, since the dissolution time of the polymer is dependent upon the size of the bead and the ratio of polymer to active ingredient in the bead, a sequencing, or ordering, of reactions can be set up. For example, if the enzymes in the composition are active within a particular pH range, a buffering component can be formed into beads which will dissolve more quickly than the beads containing the enzyme. When the polymer in the enzyme beads subsequently dissolves, the enzyme will be released into an environment having a pH at which the enzyme is most active.
• Preferred drain cleaner products for removal of food and/or non-food plant material-containing deposits comprise a mixture of at least one pectinase and at least one cellulase.
• the pectinases can be either esterases or depolymerases.
• Depolymerases consist of lyases and hydrolases.
• Preferred pectinases are derived from microogranisms of the genus Asperigillus, such as niger or japonicus, or the genus Trichoderma, such as reesei or viride,or the genus Aureobasidiun e.g. Aureobasidiun pullulans.
• Preferred cellulases are derived from microorganisms of the genus Thielavia e.g. Thielavia terrestris, the genus Trichodema e.g. Trichoderma reesei and the genus Sporotrichum e.g. Sporotrichum cellulophilum. It is desirable to maintain these enzymes at a pH in the range of about 3.5 to about 5.5 to enhance their ability to degrade the polymers of the plant cell walls.
• This cross-linked crystalline form is highly resistant to proteolytic enzymes alone, but once the disulfide bonds are broken the proteolytic enzyme can act to break the covalent backbone of the protein (i.e., to hydrolyze the peptide bonds of the protein).
• Proteolytic enzymes useful in dissolving hair are those which are active under neutral to alkaline conditions.
• Preferred enzymes are derived from microorganisms of the genus Bacillus, such as B. subtilis or B. amyloliquefaciens.
• an enzyme such as the plant protease papain or an alkaline protease derived from a microorganism of the genus Streptomyces, e.g. Streptomyces griseus, may be used.
• a single protease or mixture of several different proteases can be used.
• Disulfide reducing agents include any which function at an alkaline pH to soften hair structure.
• Preferred disulfide reducing agents include thioglycolates, as, for example, the calcium, ammonium, potassium and sodium salts of thioglycolic acid.
• Other disulfide reducing reagents such as/3-mercaptoethanol, may be used.
• Highly preferred is sodium thioglycolate.
• these various enzyme containing products optionally may contain other ingredients which act to enhance the enzyme's drain cleaning ability.
• the enzymes cited above typically are active within a particular pH range.
• One ingredient of the drain cleaning beads of this invention may be a buffer to maintain a pH that enhances hair denaturation or plant cell wall polymer degradation.
• Other optional additives include detergents, stabilizers, thickening agents and cofactors for the enzymes.
• the detergents may be anionic or nonionic compounds, including sodium dodecyl sulfate, octyl phenoxypolyethoxyethanol and polyoxyethylene sorbitan mono-oleate.
• a preferred detergent is sodium dodecyl sulfate.
• Suitable thickening agents include hydroxy-ethyl cellulose, polyacrylamide and derivatives of xanthan gum.
• a preferred stabilizer is N,N,N',N'-tetrakis (2-hydroxypropyl)ethylene diamine.
• Propylene glyool may also be employed as a stabilizer.
• Cofactors may be included to enhance enzyme activity or their stability once they have been released from the polymer bead at the site of the clog. For example, if one of the enzymes in the composition is a lipase, a lipid solubilizing material can be included as a component to enable the lipase to act more effectively on the fats present in the drain clogging deposit. These various optimal ingredients can be added in amounts sufficient to enhance enzymatic activity.
• the drain cleaner bead formulations of this invention can be specific for hair-containing deposits, for vegetable material-containing deposits, or can contain a mixture of hair-dissolving and vegetable material- degrading enzymes.
• the sequence of bead dissolution is arranged such that the first beads to dissolve adjust the pH to a level conducive to activity by either the hair-dissolving or vegetable dissolving enzymes.
• the selected enzyme bead then dissolves and acts on the clog. Beads then dissolve which raise or lower the pH, as required, for proper action by the remaining enzyme, which dissolves last. In this way, the pH level at the clog is optimized at different time intervals for different enzymatic actions.
• the different enzymes and buffers can be contained in different layers of the same beads.
• the outermost layer of the beads would contain the first buffering agent, the second layer would contain the first enzyme to act on the deposit and so on.
• a suitable water-soluble polymer is polyethylene glycol (PEG), for example, having a molecular weight of from about 6,000 to about 20,000. Higher molecular weight PEG is produced by linking 2 or 3 smaller polymer chains with epoxy linkers. Generally, the amount of polymer in each bead is from about 40 to about 99% by volume, with about 60 to about 80% preferred. The remaining portion comprises the active ingredient(s) and water.
• the actual concentration of polymer in the various beads will depend on the nature of the component, that is, whether the ingredient is an enzyme, detergent, reducing agent, etc., and on the need or desirability for making a final product wherein the different components will react in the drain in an ordered or sequential manner.
• the weight to weight ratio of the various active ingredients in the compositions of this invention to the polymer and the ratio of the active ingredients to one another can vary, depending upon a variety of factors, including the strength of the enzyme(s) and the presence of various optional ingredients.
• a bead composition for disintegrating hair wherein only one active ingredient is contained in each bead, about 5 to about 50% of the beads can comprise a mixture of an alkaline protease dispersed in polyethylene glycol, the weight to weight ratio of enzyme to PEG ranging from about 1:1 to about 1:1000, and about 10 to about 95% of the beads can ccnprise a mixture of a disulfide reducing agent dispersed in PEG, the weight to weight ratio of reducing agent to PEG ranging from about 1:1 to about 1:1000.
• the beads can comprise a mixture of an additional ingredient, such as sodium dodecylsulfate, dispersed in PEG, the weight to weight ratio of SDS to PEG ranging from about 1:1 to about 1:1000.
• the weight to weight ratio of cellulase(s) and pectinase(s) to polymer can range from about 1:1 to about 1:500.
• both dissolution time and melt temperature are affected by the amount of moisture in the polymer coating.
• the moisture content is less than about 10% of the polymer by volume and preferably from about 0.01 to about 2%.
• Bead diameter can vary from less than 1/2 millimeter to greater than 7 millimeters. Preferably, bead diameter is between about 0.5 millimeters and about 5 millimeters.
• the enzymes and other ingredients to be mixed with the polymer may be in either liquid or solid form.
• the enzyme source for instance, may be either a fermentation broth or a dried enzyme powder.
• the polymer is melted, then mixed with the liquid or solid component of the drain cleaning composition.
• the beads, or pellets then can be formed in a variety of ways.
• the polymer- component mixture can be formed into droplets, then resolidified.
• the liquid mixture can be spread into a thin sheet which is ground into particles after it has resolidified.
• the material can be extruded and cut.
• the drain cleaning product may comprise in addition to its solid bead component a liquid component which also comprises one or more active drain cleaning ingredients.
• the liquid component and solid bead component are kept physically isolated from one another until the product is used to prevent premature degradation of the polymer coated beads.
• the liquid component of the liquid/solid drain cleaner product may comprise one or more active ingredients which do not have a short shelf life and will not substantially interact with other ingredients in the liquid.
• This liquid/solid formulation may be specific for hair-containing deposits, for vegetable material-containing deposits or for deposits containing a combination of material.
• the protease advantageously is mixed with a polymer and formed into beads to enhance its stability during storage.
• the disulfide reducing agent rather than also being in bead form, as discussed above, may be in an aqueous solution.
• the disulfide reducing agent may be any of those set forth above.
• a preferred disulfide reducing agent in this embodiment of the application is ammonium thioglycolate.
• ammonium salt rather than the sodium salt, of thioglycolic acid
• ammonium thioglycolate is non-caustic. Additionally, the presence of ammonium thioglycolate in the drain can provide a pH environment in the drain that enhances hair denaturation without the need for additional buffers.
• the disulfide reducing agent can be provided simply by mixing ammonium hydroxide with thioglycolic acid.
• concentration of the ammonium thioglycolate can range from about 30-35% to about 1%, depending upon the amount used. Sufficient ammonium thioglycolate is needed to break the disulfide bonds of the hair.
• the reducing agent is provided in fairly concentrated form, so that when added to the drain, it will sink through standing water that may be present and reach the deposit.
• the enzyme-containing beads are produced as described above, and the weight to weight ratio of enzyme to reducing agent typically remains within the ratio of about 1:1 to about 1:200.
• the enzyme-containing bead component preferably also may comprise an alkali metal bisulfite compound.
• an alkali metal bisulfite compound As disclosed in co-pending, commonly assigned U.S. patent application S.N. 681,636, filed December 14, 1984, and incorporated herein by reference, the addition of an alkali metal bisulfite compound, within certain concentrations, appears to modify the proteolytic enzyme(s) of the formulation such that their rate of activity is enhanced.
• the amount of bisulfite added is within the range of about 0.001 to about 0.1 weight percent of the total formulation.
• the weight to weight ratio of bisulfite compound to enzyme generally ranges from about 1:10 to about 1:1000 and preferably ranges from about 1:50 to about 1:500.
• a preferred bisulfite compound is sodium bisulfite.
• the enzyme-containing bead product typically is added to the drain first, followed by the disulfide reducing agent- containing liquid.
• the enzyme-containing beads can begin to dissolve while the disulfide reducing agent softens the hair.
• the proteolytic enzyme will be available to break the covalent bonds of the hair protein and effectively disintegrate the hair.
• the liquid and solid components Prior to adding the liquid/solid formulation to the drain, the liquid and solid components typically are kept physically separate from one another, as in separate containers or packages, to avoid premature dissolution of the enzyme beads.
• a drain cleaner bead product was prepared having three different types of polymer-encapsulated active ingredients: sodium dodecylsulfate (SDS), a high alkaline protease (obtained from Enzyme Development Corporation), and sodium thioglycolate (Na-TGA).
• SDS sodium dodecylsulfate
• Na-TGA sodium thioglycolate
• the polymer used was polyethylene glycol (Fisher Brand PEG 8000 ).
• the beads were produced by extruding a mixture of the active ingredient and the polymer through a needle. Table II below lists the active ingredients and the conditions under which the beads were produced.
• the appropriate amount of polymer was weighed out into a beaker and heated at low heat (55°C-65°C) on a hot plate (non-stirring).
• a Pharmacia K16 column was connected to a heating water bath and the temperature adjusted accordingly (see Table II).
• the active component was then added to the PEG and mixed well.
• enzyme beads the enzyme solution was added just prior to bead production, the mixture being stirred only one to two minutes before being poured into the column to prevent deactivation of the enzyme. Additional water was added as indicated on the chart. In the case of SDS beads, the mixture was stirred gently to avoid foaming of the detergent, which creates bubble problems in the column.
• Na-TGA Sodium thioglycolate
• Excess base was added so that the pH of the final formulation at the drain site could be adjusted to enhance the activity of the enzyme.
• NaOH pellets were ground and slowly added to liquid thioglycolic acid (on ice) and mixed until all had been added. This mixture was ground again and stored in a plastic container to preserve the stability of the compound until used in bead production.
• the NA-TGA was mixed with the proper amount of water (see Table II). The resulting mixture was then ground and added to the PEG. The pre-polymer solution of each component was individually poured into the column and the column top piece secured.
• the column bottom piece tubing connector, valve and needle were wrapped with heat tape and regulated to the same temperature as the column.
• the air flow rate was adjusted accordingly to insure individual bead formation. Droplets from the needle were allowed to fall onto a rotating disc to form beads. Cool air was blown over the beads to aid in rapid solidification. Alternatively, a refrigerated surface can be used. Beads then pass a stationary scraper which removes the beads from the rotating disc and deposits them into a collection vessel.
• Example II Beads produced by the general procedure as described in Example I were used for hair degradation tests in test tubes. To each of 5 test tubes 2 grams of dry hair was packed into the bottom and 50 ml of water was added. To this 5 grams of the beaded product as produced in Example I were added. The product consisted of 1.56 gm of enzyme beads, 0.78 gm of SDS beads and 3.52 gm of TG A beads. The beads were added to the test tube and allowed to sit unstirred for 16 hours. At this time the hair was observed to have undergone significant degradation. The hair from each test tube was removed, washed, dried and weighed to determine the total amount of degradation. The degradation in test tubes 1-5 was 91.7, 86.2, 85.1, 80.3 and 82.7%, respectively, for an average of 86.0% degradation. This represents 1.72 grams of hair that was totally degraded.
• Example 2 Beads produced by the general method as described in Example 1 were added to a hair clogged test drain trap. For this test 15 grams of dry hair was packed into the trap portion of the drain and 10 g of drain cleaner beads were applied to the drain trap which contained water. The application was 5 times the amount added in Example 2 but represented a lower proportion of cleaner to hair as the hair was 7.5 time as great. After overnight treatment (approximately 16 hours) the drains were flushed with water whereupon the clog dislodged and a clear drain resulted. The hair was collected, washed, dried and weighed. There was a 57.7% degradation of the original hair as calculated from that remaining in the drain after overnight treatment.
• Example 3 The general procedure of Example 3 was followed and the amount of hair that degraded after overnight treatment was 62.6% as calculated from the amount of hair that was flushed from the previously clogged drain.
• a drain cleaner bead product can be made wherein the beads contain all of the active ingredients, each found within a separate layer of the beads.
• Core beads are made as described in Example I comprising polyethylene glycol and TGA. A separate mixture is made of the polyethylene glycol and SDS. The core beads are dipped in this solution for a period of time sufficient to coat the beads with the liquid SDS-PEG mixture but insufficient to cause the beads to melt. The coated beads then are withdrawn and cooled to allow the coating to solidify. This procedure can be repeated as many times as necessary to coat the core beads with the desired amount of SDS. The dipping, coating and cooling process then is repeated with the two-layer beads and a liquid mixture of the proteolytic enzyme and PEG. When adding the enzyme-PEG layer to the beads it is desirable to quickly cool the coated beads so as to minimize any enzyme thermal deactivation.
• the core beads can comprise the enzyme-PEG mixture and be coated with TGA and with SDS. As shown in Example I, the enzyme and PEG typically can be mixed at a lower temperature than can the TGA or SDS and PEG. If the enzyme-PEG mixture is the core bead, care must be taken so that the core bead does not melt when the other bead layers are formed, such as by cooling the beads before dipping them in the melted TGA- or SDS-PEG mixtures.
• Pre-polymer solutions were made as in Example I, with the exception that the TGA and SDS prepolymers were made at 70 * C and the enzyme prepolymer was made at 55 * C. All three solutions were mixed together to form a uniform solution. Beads containing all three components were then made according to the general procedure as described in example I.
• Ammonium hydroxide (29.2ml) was added to 12.5ml of cooled thioglycolic acid along with 0.69ml of lavender scent and mixed well. This solution was poured into a graduated cylinder and the volume was brought up to 60ml with diH 2 0. This solution plus 7.8gm of enzyme beads constituted a single application of liquid/solid drain cleaner.
• the enzyme beads were made according to the general procedure described in Example I, with the exception that sodium bisulfite (SBS) was added to the enzyme solution before it was mixed with the PEG. Sufficient SBS was added that the liquid pre-polymer contained 0.05% SBS.
• Example VIII An application of the liquid/solid drain cleaner formulation (0.4 oz. enzyme beads, 2 oz. ammonium thioglycolate) prepared in Example VIII was added to each drain. The enzyme beads were added first, followed by the ammonium thioglycolate. After 8 hours the drains were flushed with one liter of water. Hair was collected from each trap and filtered through a 125 micron sieve. All the insolubles were collected, dried and weighed.

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• Engineering & Computer Science (AREA)
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• Wood Science & Technology (AREA)
• Organic Chemistry (AREA)
• Detergent Compositions (AREA)
• Cosmetics (AREA)

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Cited By (7)

Citations (3)

• 1985
  • 1985-10-17 EP EP85307500A patent/EP0178931A1/de not_active Withdrawn
  • 1985-10-17 AU AU48870/85A patent/AU4887085A/en not_active Abandoned

Patent Citations (3)

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