EP0173913B1 - Verfahren zur Behandlung von Gusseisenschmelzen mit Siliciumcarbid - Google Patents
Verfahren zur Behandlung von Gusseisenschmelzen mit Siliciumcarbid Download PDFInfo
- Publication number
- EP0173913B1 EP0173913B1 EP85110449A EP85110449A EP0173913B1 EP 0173913 B1 EP0173913 B1 EP 0173913B1 EP 85110449 A EP85110449 A EP 85110449A EP 85110449 A EP85110449 A EP 85110449A EP 0173913 B1 EP0173913 B1 EP 0173913B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- silicon carbide
- cast iron
- sic
- grains
- temperatures
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 title claims abstract description 60
- 229910010271 silicon carbide Inorganic materials 0.000 title claims abstract description 59
- 229910001018 Cast iron Inorganic materials 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title claims abstract description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000000155 melt Substances 0.000 claims abstract description 15
- 230000001590 oxidative effect Effects 0.000 claims abstract description 8
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 7
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 4
- 230000003068 static effect Effects 0.000 claims abstract description 4
- 230000003647 oxidation Effects 0.000 claims description 11
- 238000007254 oxidation reaction Methods 0.000 claims description 11
- 235000012239 silicon dioxide Nutrition 0.000 claims description 6
- 239000003570 air Substances 0.000 abstract description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052760 oxygen Inorganic materials 0.000 abstract description 4
- 239000001301 oxygen Substances 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 2
- 239000008187 granular material Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 229910002804 graphite Inorganic materials 0.000 description 5
- 239000010439 graphite Substances 0.000 description 5
- 229910004298 SiO 2 Inorganic materials 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000005496 eutectics Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 230000006911 nucleation Effects 0.000 description 3
- 238000010899 nucleation Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 229910005347 FeSi Inorganic materials 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000002631 hypothermal effect Effects 0.000 description 2
- 238000011081 inoculation Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910004709 CaSi Inorganic materials 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- MBMLMWLHJBBADN-UHFFFAOYSA-N Ferrous sulfide Chemical compound [Fe]=S MBMLMWLHJBBADN-UHFFFAOYSA-N 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 238000005255 carburizing Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910021419 crystalline silicon Inorganic materials 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000029142 excretion Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000002006 petroleum coke Substances 0.000 description 1
- 238000012808 pre-inoculation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/08—Manufacture of cast-iron
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
Definitions
- silicon carbide for the treatment of cast iron melts, such as for siliciding, carburizing, deoxidizing and inoculating, has long been state of the art (cf. US-A-2 020 171, DE-C-2 215 266 and DE-A-2 746 478).
- metallurgical silicon carbide is usually used, the SiC content of which varies in the range of approximately 85-95% by weight and which, from the production point of view, still contains approximately 2-5% by weight of free carbon and approximately 2-3% by weight.
- Has silicon dioxide which is available in the form of grain sizes in the range up to 20 mm with a maximum grain size distribution of ⁇ 10 mm.
- Such a product which originates from large-scale SiC production in the resistance furnace, has a strongly fluctuating composition in terms of manufacture and the individual SiC grains are surrounded by an SiO 2 skin in the surrounding area, which makes contact with the liquid Prevents iron and is also of particular importance for its resistance to oxygen-containing gases at high temperatures (cf. Th. Benecke in "Foundry", Vol. 68 (1981), pages 344-349).
- Th. Benecke refers to the work of G. Wiebke in reports Deutsche Keramische Deutschen, vol. 37 (1960), pages 219-226, in which the oxidation of purified silicon carbide in oxygen as a function of time, temperature and Grain size was measured. It was found that the oxide skin only grows very slowly and that even in pure oxygen at 1500 ° C. and with a grain size of only 63 ⁇ m, only 6% SiC had been oxidized after 9 hours. It follows from this that SiC of technical purity (metallurgical SiC), the grains of which are already surrounded by a very thin SiO 2 skin from manufacture, is certainly not further oxidized when stored in air at room temperature.
- the individual SiC grains are not completely surrounded by a layer containing uniformly thick silicon dioxide, but that this layer is interrupted at individual points on the grain surface, ie either completely missing at these points or only very thin is.
- This can be achieved, for example, by exposing a granular silicon carbide to an oxidizing atmosphere, such as air, oxygen or water vapor, in a static bed at temperatures in the range from 900 ° C. to 1000 ° C.
- the individual grains are oxidized on the free surfaces to form the Si0 2 layer and agglomerated at the same time.
- the agglomerates are then subjected to gentle comminution in order to expose the silicon carbide surfaces which were completely or partially removed from the oxidative attack due to the formation of the agglomerates. Then the silicon carbide pretreated in this way, the individual grains of which are partially surrounded by a shell containing silicon dioxide, is introduced into the cast iron melt.
- a silicon carbide with grain sizes of 0.5 mm and finer, in particular in the range from 0.1 mm to 0.5 mm, and an SiC content of at least 95% by weight in a stationary bed is used of flowing air at temperatures of 1250 ° C - 1300 ° C subjected to the oxidizing treatment.
- Layer thicknesses of the silicon dioxide-containing shell up to about 15 microns, in particular in the range 0.5 microns to 5 microns, are generated.
- the degree of oxidation can be determined from the decrease in the original SiC content.
- the subsequent comminution under gentle conditions can be carried out in a mortar, for example.
- the process according to the invention is not limited to this preferred embodiment, but it is within the scope of the invention that both the parameters for the oxidizing treatment and for the silicon carbide which is subjected to this treatment can be varied within a wide range.
- the silicon carbide pretreated according to the invention can be introduced into the cast iron melt in a customary known manner, such as by addition in the melting unit, in and before the holding unit or in the forehearth or by addition to the type before melting. Furthermore, it can be used both in the form of a loose granulation and in the form of pellets or briquettes which have been compacted in the customary known manner.
- Crystalline silicon carbide with an SiC content of 98.5% by weight, an SiO 2 content of 0.26% by weight and a grain size of 0.1-0.5 mm was used as the starting material, which was freshly ground and had been screened.
- This SiC was stored as a loose bed in an electrically heated tube furnace and oxidized for 72 hours at 1,250 ° C - 1,300 ° C under a slight negative pressure (0.4 - 0.6 bar) in a flowing air atmosphere. After cooling, the agglomerated product was removed from the oven and crushed in a mortar by gentle breaking.
- the SiC content was 93.9% by weight and the Si0 2 content was 4.6% by weight.
- the degree of oxidation ie the percentage of oxidized SiC, calculated from the decrease in the SiC content and corresponding to the increase in the Si0 2 content, was thus 3%.
- the layer thickness of the Si0 2 coating was a maximum of 5 microns.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Carbon And Carbon Compounds (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT85110449T ATE41176T1 (de) | 1984-08-24 | 1985-08-20 | Verfahren zur behandlung von gusseisenschmelzen mit siliciumcarbid. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19843431263 DE3431263A1 (de) | 1984-08-24 | 1984-08-24 | Verfahren zur behandlung von gusseisenschmelzen mit siliciumcarbid |
DE3431263 | 1984-08-24 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0173913A1 EP0173913A1 (de) | 1986-03-12 |
EP0173913B1 true EP0173913B1 (de) | 1989-03-08 |
Family
ID=6243848
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP85110449A Expired EP0173913B1 (de) | 1984-08-24 | 1985-08-20 | Verfahren zur Behandlung von Gusseisenschmelzen mit Siliciumcarbid |
Country Status (5)
Country | Link |
---|---|
US (1) | US4642135A (enrdf_load_stackoverflow) |
EP (1) | EP0173913B1 (enrdf_load_stackoverflow) |
JP (1) | JPS6164809A (enrdf_load_stackoverflow) |
AT (1) | ATE41176T1 (enrdf_load_stackoverflow) |
DE (2) | DE3431263A1 (enrdf_load_stackoverflow) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4865806A (en) * | 1986-05-01 | 1989-09-12 | Dural Aluminum Composites Corp. | Process for preparation of composite materials containing nonmetallic particles in a metallic matrix |
EP0409853B1 (en) * | 1988-03-11 | 1994-12-07 | Deere & Company | Production of manganese carbide and ferrous alloys |
US20040103755A1 (en) * | 2002-08-12 | 2004-06-03 | Beyerstedt Ronald Jay | Method of producing cast iron |
FR3003577B1 (fr) * | 2013-03-19 | 2016-05-06 | Ferropem | Inoculant a particules de surface |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2527829A (en) * | 1948-11-12 | 1950-10-31 | Electro Refractories & Alloys | Foundry additives |
US2569146A (en) * | 1949-11-30 | 1951-09-25 | American Metaliurgical Product | Metallurgical addition agent |
US2771356A (en) * | 1953-09-25 | 1956-11-20 | United States Steel Corp | Method of deoxidizing semi-killed steel |
FR1242864A (fr) * | 1959-04-17 | 1960-10-07 | Ct Technique Des Ind Fonderie | Procédé d'incorporation de différents éléments et en particulier de carbone, à un bain métallique |
US3051564A (en) * | 1959-08-12 | 1962-08-28 | Carborundum Co | Composition for metallurgical use and process of using the same |
US3158465A (en) * | 1961-09-07 | 1964-11-24 | Kerchner Marshall & Company | Metallurgical material and process for treating iron therewith |
US3764298A (en) * | 1969-09-02 | 1973-10-09 | Meehanite Metal Corp | Method of melting cast iron |
DE2215266C3 (de) * | 1972-03-29 | 1978-04-20 | Elektroschmelzwerk Kempten Gmbh, 8000 Muenchen | Verfahren zur Beschleunigung der Auflösegeschwindigkeit von Siliciumcarbid in Eisenschmelzen |
-
1984
- 1984-08-24 DE DE19843431263 patent/DE3431263A1/de not_active Withdrawn
-
1985
- 1985-08-16 US US06/766,635 patent/US4642135A/en not_active Expired - Fee Related
- 1985-08-20 EP EP85110449A patent/EP0173913B1/de not_active Expired
- 1985-08-20 AT AT85110449T patent/ATE41176T1/de active
- 1985-08-20 DE DE8585110449T patent/DE3568592D1/de not_active Expired
- 1985-08-23 JP JP60184341A patent/JPS6164809A/ja active Granted
Also Published As
Publication number | Publication date |
---|---|
DE3431263A1 (de) | 1986-03-06 |
EP0173913A1 (de) | 1986-03-12 |
JPS6310203B2 (enrdf_load_stackoverflow) | 1988-03-04 |
ATE41176T1 (de) | 1989-03-15 |
JPS6164809A (ja) | 1986-04-03 |
DE3568592D1 (en) | 1989-04-13 |
US4642135A (en) | 1987-02-10 |
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