EP0122589A2 - Procédé et appareil pour la fabrication de feuilles pour des applications de revêtement, en particulier des feuilles décoratives pour le revêtement des plaques en fibres dures, en copeaux ou en bois - Google Patents
Procédé et appareil pour la fabrication de feuilles pour des applications de revêtement, en particulier des feuilles décoratives pour le revêtement des plaques en fibres dures, en copeaux ou en bois Download PDFInfo
- Publication number
- EP0122589A2 EP0122589A2 EP84104005A EP84104005A EP0122589A2 EP 0122589 A2 EP0122589 A2 EP 0122589A2 EP 84104005 A EP84104005 A EP 84104005A EP 84104005 A EP84104005 A EP 84104005A EP 0122589 A2 EP0122589 A2 EP 0122589A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- filler
- base paper
- film
- coating
- web
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000000576 coating method Methods 0.000 title claims abstract description 6
- 239000011248 coating agent Substances 0.000 title claims abstract description 5
- 239000002023 wood Substances 0.000 title claims abstract description 4
- 238000004519 manufacturing process Methods 0.000 title abstract description 5
- 239000000835 fiber Substances 0.000 title abstract 2
- 239000000945 filler Substances 0.000 claims abstract description 44
- 239000000123 paper Substances 0.000 claims abstract description 37
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims abstract description 12
- 238000005470 impregnation Methods 0.000 claims abstract description 11
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 10
- 239000005995 Aluminium silicate Substances 0.000 claims abstract description 7
- 235000012211 aluminium silicate Nutrition 0.000 claims abstract description 7
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims abstract description 7
- 230000009969 flowable effect Effects 0.000 claims abstract description 6
- 235000011837 pasties Nutrition 0.000 claims abstract description 6
- 230000002745 absorbent Effects 0.000 claims abstract description 4
- 239000002250 absorbent Substances 0.000 claims abstract description 4
- 238000001035 drying Methods 0.000 claims abstract description 4
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 4
- 239000011093 chipboard Substances 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 3
- 238000007646 gravure printing Methods 0.000 claims description 3
- 229910052623 talc Inorganic materials 0.000 claims description 3
- 239000000454 talc Substances 0.000 claims description 3
- 239000005083 Zinc sulfide Substances 0.000 claims description 2
- -1 chalk Chemical compound 0.000 claims description 2
- 238000007654 immersion Methods 0.000 claims description 2
- 239000000049 pigment Substances 0.000 claims description 2
- 239000011347 resin Substances 0.000 claims description 2
- 229920005989 resin Polymers 0.000 claims description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 2
- 229910052984 zinc sulfide Inorganic materials 0.000 claims description 2
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 claims description 2
- 229920001131 Pulp (paper) Polymers 0.000 abstract 1
- 239000000126 substance Substances 0.000 abstract 1
- 238000001816 cooling Methods 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 238000007774 anilox coating Methods 0.000 description 2
- 239000005018 casein Substances 0.000 description 2
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 2
- 235000021240 caseins Nutrition 0.000 description 2
- 235000012222 talc Nutrition 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N Acrylic acid Chemical compound OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/18—Paper- or board-based structures for surface covering
- D21H27/22—Structures being applied on the surface by special manufacturing processes, e.g. in presses
- D21H27/26—Structures being applied on the surface by special manufacturing processes, e.g. in presses characterised by the overlay sheet or the top layers of the structures
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
Definitions
- the invention relates to a method for producing foils, in particular decorative foils, for coating hardboard, chipboard or wood panels by impregnating an absorbent base paper containing a filler such as titanium dioxide, kaolin, barium sulfate or the like with an impregnating agent, in particular a resin, and then drying.
- a filler such as titanium dioxide, kaolin, barium sulfate or the like
- an impregnating agent in particular a resin
- Another disadvantage of the known method is that the papermaker can only economically produce batches of several tons. This means that the impregnator, who wants to produce a film with a certain color, has to take the raw paper of an entire batch from the papermaker even if the batch yields significantly more m 2 than it needs. For this reason, large stocks of raw paper with various colors have accumulated in practice at the film manufacturers.
- the invention has for its object to provide a method for producing a film of the type mentioned, with which the film can be produced in terms of filler content and color more variable and in terms of costs cheaper than the known method described.
- This object is achieved in a method of the type mentioned in that only a part of the filler required for sufficient opacity of the film is added to the stock in papermaking and the remaining part of the filler in the form of a flowable or pasty mass on the raw paper is applied before its impregnation.
- the rest of the filler is preferably applied by direct or indirect gravure printing. It has proven to be beneficial if at most half of the total amount of filler is added to the whole fabric. Good results were achieved with a ratio of the two parts of 1: 2.
- the paper maker supplies a base paper, the production of which is problem-free for the paper maker because of the low filler content.
- the introduction of the remaining amount of filler up to a total filler content of over 40% is also not critical for the impregnator, although various application methods, in particular the gravure method, have proven successful for the application.
- the same opacity can be used with a thinner film and thus with a lower m 2 paper weight that determines the price.
- Less impregnating agent is also required because of the smaller paper volume.
- the raw paper is conveyed as a material web by means of transport and guide means through an impregnation station, in particular as an immersion bath, and then through a continuous dryer, in particular as a floating dryer, the impregnation station in the conveying direction of the material web being an application unit for the flowable or pasty Filler mass is arranged.
- a dryer acting on the web with the moist filler mass should preferably be arranged between the application unit and the impregnation station. With the coolant arranged between the dryer and the impregnation station, in particular the cooling roller, it can be prevented that the impregnation agent is heated over time by the web of material heated during the drying process.
- Base paper with a filler content of 10 to 20% of the dry base paper is fed as a web 1 to an order unit 2.
- the application unit 2 applies the remaining part of the amount of filler finally desired in the film to one side of the absorbent base paper.
- the application unit 2 consists of a basin 3 filled with the flowable or pasty filler, an anilox roller 4 immersed in the filler, a doctor blade 5 and a counter-pressure roller 6, which is partially wrapped around by the web 1.
- the application unit 2 works according to the gravure printing process with the oscillating doctor blade 5 and the anilox roller 4, preferably in the opposite direction.
- the web 1 carrying the moist filler mass then arrives at an intermediate dryer 7, e.g. B. an infrared radiation dryer or a hot air dryer.
- the web then runs over a cooling roller 8.
- the cooling roller guides it with the back over a dampening roller 9 of the impregnation unit 10.
- the dampening roller 9 is immersed in the impregnating agent located in a basin 11.
- the fabric web is then passed into the bath of the impregnating agent and soaked over a spreader roller 12 and further deflection rollers.
- the web so impregnated with impregnating agent then passes between two metering rollers 13, 14, the nip of which squeezes out unnecessary impregnating agent.
- a conventional continuous dryer designed as a floating dryer is arranged behind the metering rollers 13, 1'4.
- FIG. 2 differs from that of FIG. 1 only in that a second, similar application unit 15 with an intermediate dryer 16 and. a cooling roller 17 is provided in order to be able to apply the filler mass to both sides of the base paper.
- the line in the application unit (s) is 2 to 5, in particular 10 g / m 2 .
- the known method was generally based on a base paper with a weight of 80 g / m 2 .
- a film produced by the process according to the invention has the same properties, in which the weight of the base paper is 40 to 60 g / m 2 . This results in lower costs per square meter for films produced according to the invention.
- Another cost advantage for the method according to the invention results from lower storage costs, because it is possible for the impregnator to tint the base paper from one batch differently in order to be able to meet the different color requirements even with smaller areas.
Landscapes
- Paper (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Laminated Bodies (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT84104005T ATE51908T1 (de) | 1983-04-16 | 1984-04-10 | Verfahren und vorrichtung zum herstellen von folien fuer beschichtungszwecke, insbesondere dekorfolien fuer die beschichtung von hartfaser-, span- oder holzplatten. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3313825 | 1983-04-16 | ||
DE3313825A DE3313825C1 (de) | 1983-04-16 | 1983-04-16 | Verfahren und Vorrichtung zum Herstellen einer Folie,insbesondere fuer die Beschichtung von Hartfaser-,Span- oder Holzplatten |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0122589A2 true EP0122589A2 (fr) | 1984-10-24 |
EP0122589A3 EP0122589A3 (en) | 1984-11-28 |
EP0122589B1 EP0122589B1 (fr) | 1990-04-11 |
Family
ID=6196568
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP84104005A Expired - Lifetime EP0122589B1 (fr) | 1983-04-16 | 1984-04-10 | Procédé et appareil pour la fabrication de feuilles pour des applications de revêtement, en particulier des feuilles décoratives pour le revêtement des plaques en fibres dures, en copeaux ou en bois |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0122589B1 (fr) |
AT (1) | ATE51908T1 (fr) |
DE (2) | DE3313825C1 (fr) |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE580813C (de) * | 1927-08-09 | 1933-07-17 | I G Farbenindustrie Akt Ges | Verfahren zum ein- oder beiderseitigen Faerben, Leimen oder Traenken von Papier auf der Papiermaschine |
CH177679A (de) * | 1934-06-07 | 1935-06-15 | Chem Ind Basel | Verfahren zur Herstellung von opaken gepressten Produkten. |
DE1696261A1 (de) * | 1967-10-31 | 1972-01-13 | Sued West Chemie Gmbh | Verfahren zur Herstellung von gehaerteten,Kunststoff enthaltenden Papierdeckschichten auf Unterlagen |
DE2251722A1 (de) * | 1972-10-21 | 1974-04-25 | Michael Mueller | Dekorpapier |
AT332107B (de) * | 1974-09-25 | 1976-09-10 | Isovolta | Verfahren zur herstellung von schichtstoffdekorplatten |
EP0022153A1 (fr) * | 1979-07-10 | 1981-01-14 | Th. Goldschmidt AG | Procédé de fabrication d'une feuille décorative à effet fini |
EP0054405A1 (fr) * | 1980-12-12 | 1982-06-23 | Devon Valley Industries Limited | Procédé pour la préparation de stratifiés décoratifs |
EP0075646A1 (fr) * | 1981-09-29 | 1983-04-06 | Dai Nippon Insatsu Kabushiki Kaisha | Procédé pour fabriquer des feuilles décoratives avec motifs en coincidence |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH438383A (de) * | 1963-04-04 | 1967-06-30 | Ciba Geigy | Druckfarbe zur Herstellung von bedruckten und mit kondensationsfähigen Harzen imprägnierten Papierlaminaten |
DE2234205C3 (de) * | 1972-07-12 | 1975-02-13 | Th. Goldschmidt Ag, 4300 Essen | Verfahren zum Einfärben von saugfähigem, oberflächenrauhem Papier |
US3952119A (en) * | 1972-07-12 | 1976-04-20 | Th. Goldschmidt Ag | Process for coloring absorptive, rough surface paper |
-
1983
- 1983-04-16 DE DE3313825A patent/DE3313825C1/de not_active Expired - Lifetime
-
1984
- 1984-04-10 AT AT84104005T patent/ATE51908T1/de not_active IP Right Cessation
- 1984-04-10 EP EP84104005A patent/EP0122589B1/fr not_active Expired - Lifetime
- 1984-04-10 DE DE8484104005T patent/DE3481926D1/de not_active Expired - Fee Related
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE580813C (de) * | 1927-08-09 | 1933-07-17 | I G Farbenindustrie Akt Ges | Verfahren zum ein- oder beiderseitigen Faerben, Leimen oder Traenken von Papier auf der Papiermaschine |
CH177679A (de) * | 1934-06-07 | 1935-06-15 | Chem Ind Basel | Verfahren zur Herstellung von opaken gepressten Produkten. |
DE1696261A1 (de) * | 1967-10-31 | 1972-01-13 | Sued West Chemie Gmbh | Verfahren zur Herstellung von gehaerteten,Kunststoff enthaltenden Papierdeckschichten auf Unterlagen |
DE2251722A1 (de) * | 1972-10-21 | 1974-04-25 | Michael Mueller | Dekorpapier |
AT332107B (de) * | 1974-09-25 | 1976-09-10 | Isovolta | Verfahren zur herstellung von schichtstoffdekorplatten |
EP0022153A1 (fr) * | 1979-07-10 | 1981-01-14 | Th. Goldschmidt AG | Procédé de fabrication d'une feuille décorative à effet fini |
EP0054405A1 (fr) * | 1980-12-12 | 1982-06-23 | Devon Valley Industries Limited | Procédé pour la préparation de stratifiés décoratifs |
EP0075646A1 (fr) * | 1981-09-29 | 1983-04-06 | Dai Nippon Insatsu Kabushiki Kaisha | Procédé pour fabriquer des feuilles décoratives avec motifs en coincidence |
Also Published As
Publication number | Publication date |
---|---|
ATE51908T1 (de) | 1990-04-15 |
DE3481926D1 (de) | 1990-05-17 |
DE3313825C1 (de) | 1991-11-21 |
EP0122589A3 (en) | 1984-11-28 |
EP0122589B1 (fr) | 1990-04-11 |
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