EP0115848B1 - Verfahren und Vorrichtung zum Trennen eines Modells von einer Form - Google Patents
Verfahren und Vorrichtung zum Trennen eines Modells von einer Form Download PDFInfo
- Publication number
- EP0115848B1 EP0115848B1 EP84100992A EP84100992A EP0115848B1 EP 0115848 B1 EP0115848 B1 EP 0115848B1 EP 84100992 A EP84100992 A EP 84100992A EP 84100992 A EP84100992 A EP 84100992A EP 0115848 B1 EP0115848 B1 EP 0115848B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pattern
- mold
- gear
- air
- pattern plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 12
- 238000007789 sealing Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 claims 3
- 239000012778 molding material Substances 0.000 claims 2
- 239000011230 binding agent Substances 0.000 claims 1
- 238000000465 moulding Methods 0.000 description 11
- 238000005266 casting Methods 0.000 description 6
- 229920001971 elastomer Polymers 0.000 description 4
- 239000000806 elastomer Substances 0.000 description 4
- 239000003110 molding sand Substances 0.000 description 3
- 238000007906 compression Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C17/00—Moulding machines characterised by the mechanism for separating the pattern from the mould or for turning over the flask or the pattern plate
Definitions
- the invention relates to a method according to the preamble of claim 1 and a device according to the preamble of claim 4.
- a method and a device of this type are known from US-A 1 475 935.
- the formation of a gap in the region of the model flanks with respect to the model plate cannot be avoided when the model is lifted from the shape produced.
- the compressed air used to support the lifting of the model can escape through this gap, the speed of the escaping compressed air being very high with a small gap cross section, so that practically a sharp jet results.
- the compressed air will drag molding sand away from the edges of the mold cavity. The consequence of this is that the castings produced later have considerable burrs in the area of the mold division, which have to be ground down in the casting cleaning shop, which can be very expensive.
- the measures according to the invention ensure that the compressed air cannot escape from the gap-like space before it is relieved. Since, when the gap-shaped space is relieved, the pressurized air has already ended and, as a rule, a slow expansion of the compressed air enclosed in the space has already started, there is advantageously no longer-lasting, sharp outflow of the compressed air from the gap-shaped space, which is extremely gentle affects the shape edges.
- a still further security with a simultaneous strong noise reduction can be achieved in an advantageous manner by the measures of claim 2.
- the device-related solution to the above object consists in the characterizing measures of claim 4.
- the gas-tight connection can be formed by the measure of claim 10. This advantageously results in a purely metallic type of sealing.
- Another type of gas-tight seal is contained in claims 11 and 12.
- the preferably inflatable elastomer seal used here ensures particularly high reliability.
- the model plate carrier can expediently be divided by vertical dividing walls into at least two air chambers which can be acted upon with different pressures.
- a central air chamber is advantageously provided underneath or, in the case of double-sided model plate supports, also above the models and is operatively connected to air passage openings in these.
- This central air chamber is surrounded by a second air chamber which is operatively connected to air passage openings outside the model plate edge.
- both air chambers can be connected in parallel or filled with air of different pressure or evacuated independently of one another. To fill the molding box with molding sand, for example, both chambers are suddenly placed under vacuum.
- the outer air chamber can be connected to normal external pressure and the central air chamber can be pressurized with air of increased pressure.
- the inner air chamber is expediently connected to an air chamber below or in the elastomer seal via an air line with a built-in differential pressure check valve. It is thereby achieved that with the increase in air pressure in the central air chamber, the elastomer seal is simultaneously inflated and pressed sealingly against the edge of the molding box. It follows it for a sufficiently long distance, and so far until the model and the mold have moved so far apart that a gap-shaped compressed air-filled space has formed between them.
- the elastomer seal does not immediately return to its rest position , but only after a certain delay, because the check valve only opens the flow path to the central chamber when the pressure difference is slightly more than 1 bar. In this way, the undesired effect described above is eliminated.
- the molded part of the vacuum molding machine which works according to the vacuum shooting principle with mechanical post-compression, consists of a hollow model plate carrier 1, which is divided by vertical partition walls 2 into a central air chamber 3 and an outer air chamber 4 surrounding it.
- the upper and lower walls of the central air chamber 3 form an upper and lower model plate 5, 5 ', which are covered with the respective model halves 6, 6'.
- the air chambers 3, 4 can be supplied with air or air 7, 8 respectively assigned to them via a valve circuit (not shown), both together and independently of one another, with vacuum or air, wherein different pressures can also be generated in the chambers.
- Each air chamber is connected to the interior of an upper and lower mold box 10, 10 'via air passage openings 9, which are closed in a sand-tight manner by means of inserted filter nozzles or glued-on screen foils, which is vertically adjustable by means of a stripping cylinder (not shown).
- the mold boxes are dimensioned so that their inner walls can slide a limited distance on the perpendicular outer walls of the model plate carrier 1 and a likewise vertically adjustable upper and lower shooting head 11, 11 'and thereby form a sufficiently airtight connection.
- the shooting heads 11, 11 ' have shooting grates which can be closed after the shot has been fired and which act as a pressing grate for mechanical post-compression.
- the outer edge of the model plate carrier 1 forms the compressed air-tight connection with the inner edge of the molding box 10, 10 'in the embodiment according to FIG. 1, in the embodiment according to FIGS. 2 and 3 there is an inflatable elastic seal 14 between the molding box 10 and the model plate carrier 1 provided.
- the seal 14 is inserted into recesses in the model plate carrier 1, which in this case also acts as a molding box carrier, and is held by means of clamping strips 15. It has a Q-shaped cross section and its interior communicates with the central air chamber via air channels 16, 17 and a differential pressure check valve 18 inserted therein.
- the compressed air supply is shut off with the aid of a sensor switch and the compressed air present in the system is decelerated by the outer air chamber 4 and air line 8 by a throttle valve (not shown).
- the air cannot suddenly escape between the model plate carrier and the molding box edge, because the gap width of the space S in the exemplary embodiment according to FIG. 1 is smaller than the overlap length between the model plate carrier and the molding box.
- the casting mold halves are then stripped to the height of the mold box edge on the mold division in the further course of the lifting process.
- the gap S is bridged by the inflated seal 14, which is only vented again via the valve 18 when the air pressure in the central air chamber 3 is at least 1 bar lower than in the interior of the seal 14 .
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Devices For Molds (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3304148A DE3304148C1 (de) | 1983-02-08 | 1983-02-08 | Verfahren und Einrichtung zum druckluftunterstuetzten Abheben und Aussenken von Modellen aus Giessformen |
DE3304148 | 1983-02-08 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0115848A2 EP0115848A2 (de) | 1984-08-15 |
EP0115848A3 EP0115848A3 (en) | 1988-01-13 |
EP0115848B1 true EP0115848B1 (de) | 1990-05-09 |
Family
ID=6190239
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP84100992A Expired - Lifetime EP0115848B1 (de) | 1983-02-08 | 1984-02-01 | Verfahren und Vorrichtung zum Trennen eines Modells von einer Form |
Country Status (4)
Country | Link |
---|---|
US (1) | US4593740A (enrdf_load_stackoverflow) |
EP (1) | EP0115848B1 (enrdf_load_stackoverflow) |
JP (1) | JPS59153547A (enrdf_load_stackoverflow) |
DE (2) | DE3304148C1 (enrdf_load_stackoverflow) |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3507179C1 (de) * | 1985-03-01 | 1985-10-31 | Eugen Dipl.-Ing. 8877 Burtenbach Bühler | Verfahren und Vorrichtung zur Herstellung von kastenlosen Giessformen |
JPS6336950A (ja) * | 1986-07-29 | 1988-02-17 | オイゲン・ビ−ラ− | 鋳型等の製造方法および装置 |
US4791974A (en) * | 1987-05-18 | 1988-12-20 | Dansk Industri Syndikat A/S | Method and an apparatus for producing shaped bodies from particulate material |
DE3717558C3 (de) * | 1987-05-25 | 1997-04-03 | Kuenkel Wagner Prozesstechnolo | Verfahren zum Herstellen von Sandgießformen von Modellen |
DE3813755A1 (de) * | 1988-04-23 | 1989-11-02 | Wagner Heinrich Sinto Masch | Modelleinrichtung |
DE3828436C1 (en) * | 1988-08-22 | 1989-12-21 | Eugen Dipl.-Ing. 8877 Burtenbach De Buehler | Method for the impulse compaction of moulding sand |
DE3916530C2 (de) * | 1989-05-20 | 1996-11-07 | Buehler Eisengieserei Gmbh | Verfahren zur Herstellung von Gießformen durch Impulsverdichten |
DE8912107U1 (de) * | 1989-10-11 | 1990-10-25 | Achinger, Michael, 8900 Augsburg | Modelleinrichtung für Formstationen |
US5853042A (en) * | 1998-02-26 | 1998-12-29 | Hunter Automated Machinery Corporation | Drag mold release mechanism |
US8377361B2 (en) * | 2006-11-28 | 2013-02-19 | Wei Zhang | Imprint lithography with improved substrate/mold separation |
US8747092B2 (en) | 2010-01-22 | 2014-06-10 | Nanonex Corporation | Fast nanoimprinting apparatus using deformale mold |
US10108086B2 (en) | 2013-03-15 | 2018-10-23 | Nanonex Corporation | System and methods of mold/substrate separation for imprint lithography |
WO2014145360A1 (en) | 2013-03-15 | 2014-09-18 | Nanonex Corporation | Imprint lithography system and method for manufacturing |
CN107624084A (zh) * | 2016-05-17 | 2018-01-23 | 新东工业株式会社 | 脱箱造型机 |
US10835952B2 (en) | 2017-10-20 | 2020-11-17 | Hunter Foundry Machinery Corporation | Method and apparatus for forming sand molds via top and bottom pneumatic sand filling perpendicular to the pattern plate |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE400266C (de) * | 1922-10-02 | 1924-08-19 | Wilfred Lewis | Verfahren und Vorrichtung zur Erleichterung des Herausziehens von Modellen aus Sandformen |
US1475935A (en) * | 1922-10-02 | 1923-12-04 | Tabor Mfg Co | Method and apparatus for forming sand molds |
GB611988A (en) * | 1946-06-01 | 1948-11-05 | Leonard Ogle | Improvements in or relating to pattern plates for moulding machines |
CH424097A (de) * | 1962-03-23 | 1966-11-15 | Hansberg Fritz | Maschine zur Herstellung von Giessereiformen und Giessereikernen sowie sonstigen Formmasse-Formlingen unter Verwendung von Druckluft |
GB1151237A (en) * | 1966-07-20 | 1969-05-07 | Barnett Levy | Method for Removing Sand Cores and Pattern Shells from Core Boxes and Patterns |
US3512756A (en) * | 1967-09-05 | 1970-05-19 | Dike O Seal Inc | Pressurizable elastomeric thrusting device |
CH492494A (de) * | 1969-03-14 | 1970-06-30 | Buehrer Erwin | Verfahren zum Herstellen einer Giessereiform und Vorrichtung zur Durchführung des Verfahrens |
JPS5242085Y2 (enrdf_load_stackoverflow) * | 1974-01-24 | 1977-09-24 | ||
JPS5944420B2 (ja) * | 1976-08-04 | 1984-10-29 | 遠州製作株式会社 | 織機における機掛け方法 |
NL7609734A (nl) * | 1976-09-01 | 1978-03-03 | Ihc Holland Nv | Afdichting voor de losopening van een hopper of dergelijke onderlosser. |
DE2653788C2 (de) * | 1976-11-26 | 1981-08-27 | Bühler, Eugen, Dipl.-Ing., 8871 Burtenbach | Verfahren und Vorrichtung zum Herstellen von Gießformen aus bindemittelhaltigem Formsand |
JPS6047031B2 (ja) * | 1977-09-21 | 1985-10-19 | 新東工業株式会社 | 鋳型造型機 |
JPS5914032Y2 (ja) * | 1979-05-28 | 1984-04-25 | 株式会社豊田自動織機製作所 | 鋳型造型装置 |
-
1983
- 1983-02-08 DE DE3304148A patent/DE3304148C1/de not_active Expired
- 1983-08-31 US US06/528,297 patent/US4593740A/en not_active Expired - Lifetime
-
1984
- 1984-02-01 EP EP84100992A patent/EP0115848B1/de not_active Expired - Lifetime
- 1984-02-01 DE DE8484100992T patent/DE3482170D1/de not_active Expired - Lifetime
- 1984-02-08 JP JP59022714A patent/JPS59153547A/ja active Granted
Also Published As
Publication number | Publication date |
---|---|
US4593740A (en) | 1986-06-10 |
EP0115848A2 (de) | 1984-08-15 |
DE3482170D1 (de) | 1990-06-13 |
EP0115848A3 (en) | 1988-01-13 |
JPS59153547A (ja) | 1984-09-01 |
JPS6338262B2 (enrdf_load_stackoverflow) | 1988-07-29 |
DE3304148C1 (de) | 1984-02-09 |
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