EP0080138A1 - Procédé d'imprégnation de fils et de câbles torsadés gainés par extrusion d'une matière thermoplastique - Google Patents

Procédé d'imprégnation de fils et de câbles torsadés gainés par extrusion d'une matière thermoplastique Download PDF

Info

Publication number
EP0080138A1
EP0080138A1 EP82110490A EP82110490A EP0080138A1 EP 0080138 A1 EP0080138 A1 EP 0080138A1 EP 82110490 A EP82110490 A EP 82110490A EP 82110490 A EP82110490 A EP 82110490A EP 0080138 A1 EP0080138 A1 EP 0080138A1
Authority
EP
European Patent Office
Prior art keywords
wires
strands
wound
extrusion
impregnation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP82110490A
Other languages
German (de)
English (en)
Other versions
EP0080138B1 (fr
Inventor
Helmut Lehmann
Udo Dipl.-Chem. Dr. Reiter
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BASF Coatings GmbH
SI Group Inc
Original Assignee
Dr Beck & Co AG
Beck & Co AG Dr
Beck Dr and Co GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dr Beck & Co AG, Beck & Co AG Dr, Beck Dr and Co GmbH filed Critical Dr Beck & Co AG
Priority to AT82110490T priority Critical patent/ATE18314T1/de
Publication of EP0080138A1 publication Critical patent/EP0080138A1/fr
Application granted granted Critical
Publication of EP0080138B1 publication Critical patent/EP0080138B1/fr
Expired legal-status Critical Current

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06—Insulating conductors or cables
    • H01B13/14—Insulating conductors or cables by extrusion
    • H01B13/148—Selection of the insulating material therefor
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06—Insulating conductors or cables
    • H01B13/065—Insulating conductors with lacquers or enamels

Definitions

  • the invention relates to enamelled wound wires and a new method for impregnating wound round and profile wires and strands.
  • the wires and strands are preferably made of copper or aluminum.
  • the most diverse and more or less temperature-sensitive insulating materials are used, e.g. Cellulose paper, cotton yarn, silk yarn, acetate yarn, polyamide yarn, etc., which are mostly given a temperature-resistant impregnation to improve their thermal properties.
  • the use of glass yarn for spinning is cheaper, since it already meets the highest temperature requirements and also has valuable electrical properties.
  • the wetting and soaking capacity of the glass silk is poor. It is therefore necessary to carry out the impregnation during the spinning process in order to achieve a firm anchoring of the glass fiber on the wire and to prevent the fiberglass braiding from lifting off from the wire when the conductor is inserted into the grooves and the associated bends and twists .
  • the impregnation varnish also has the task of embedding the easily breaking thin glass threads and baking them together, thus giving the wound wire a smooth surface.
  • the dielectric properties are improved.
  • a conventional enamelled wire can be used instead of a bare wire.
  • the enamelled wound wires are usually produced on conventional enamelled wire machines, which have been supplemented by one or two rewinder devices, or on systems which are similar to the commercial horizontal and vertical machines of enamelled wire production.
  • the excess paint is preferably wiped off with a rubber sponge.
  • the invention has for its object to develop an improved and simplified method for impregnating wound wires and strands that overcomes the disadvantages mentioned.
  • the coating of copper or aluminum conductors with thermoplastics in the extrusion process has also been known for a long time.
  • the so-called hose spraying method is used, i.e. in a first step, a hose made of the thermoplastic material is injected around the conductor, which is then shrunk onto the conductor in a second step by stretching. This is achieved in that the withdrawal speed of the conductor is greater than the injection speed of the hose.
  • the layer thickness is regulated solely by the speed.
  • Solvent-free, partially crystalline, thermoplastic polycondensates with a crystallite melting point above 170 ° C. are used as the coating material.
  • thermoplastic polycondensates for the extrusion coating of winding wires are protected (see DE-OS 27 53 917, DE-OS 29 11 269, DE-OS 29 35 4 58 and DE-OS 29 36 795).
  • enamelled wound round and profile wires and strands can be produced by impregnating the wound wires and strands in a single operation with partially crystalline or amorphous thermoplastic polycondensates in an extrusion device are (see claim 1). Further preferred embodiment Forms of the process correspond to the objects of the subclaims.
  • thermoplastic polycondensates mentioned in the earlier applications can be used as the thermoplastic material for the extrusion impregnation according to the invention, for example the following partially crystalline polycondensates: linear aromatic polyesters such as polyethylene terephthalate, optionally also filled with titanium dioxide, linear aliphatic or aromatic polyamides, polyphenylene sulfide, which have crystallite melting points above 170 ° C, and polyether ketones and araliphatic polyamides with crystallite melting points of at least 280 ° C and the amorphous polyether sulfones.
  • linear aromatic polyesters such as polyethylene terephthalate
  • polyphenylene sulfide which have crystallite melting points above 170 ° C
  • polyether ketones and araliphatic polyamides with crystallite melting points of at least 280 ° C and the amorphous polyether sulfones.
  • thermoplastic polycondensates used can be those which have been made flame-retardant using the methods known for fire protection equipment with halogen compounds, also in combination with phosphorus compounds, e.g. Polyethylene terephthalate with brominated oligostyrene or with polybrominated diphenyl ether or with hexabromphenyl and triphenylphosphine oxide. It should be noted that the polyether sulfones do not require any additives because they are inherently flame-retardant (n.Underwriters Lab. Test 94-VO).
  • the wire material for the impregnation according to the invention comprises bare wires as well as enamelled wires and extrusion-coated winding wires in the form of round and profile wires and strands, which are coated with the various insulating materials known for spinning, e.g. Cotton, silk, acetate or polyamide yarn have been spun, but preferably those in which the glass fiber used as the covering material which forms a good basis for thermally resistant insulation is used.
  • the various insulating materials known for spinning e.g. Cotton, silk, acetate or polyamide yarn have been spun, but preferably those in which the glass fiber used as the covering material which forms a good basis for thermally resistant insulation is used.
  • the braided wires and strands impregnated according to the invention have their areas of use wherever high mechanical and thermal requirements are imposed, i.e. the usual areas of application for enamelled wound wires and strands.
  • a 1 L or a 2 L winding wire was used, which had been produced by coating with a polyethylene terephthalate filled with 8% titanium dioxide in the extrusion process and was then wound with glass fiber once or twice. It first went through a preheating section and, after passing through the coating zone in the extruder head, a wiper nozzle to regulate the layer thickness. The impregnated wire then passed a cooling section and was wound up.
  • the specified extruder temperatures refer to the distance from the inlet to the nozzle, whereby the last three temperature specifications apply to the nozzle system.
  • Impregnation and coating material Polyethylene terephthalate filled with 8% titanium dioxide Processing conditions:
  • Impregnation and coating material polyethylene terephthalate, unfilled. Processing conditions:
  • Impregnation and coating material Polyethylene terephthalate filled with 8% titanium dioxide Processing conditions:
  • Impregnation and coating material polyethylene terephthalate, unfilled Processing conditions:

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Ropes Or Cables (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
EP82110490A 1981-11-19 1982-11-13 Procédé d'imprégnation de fils et de câbles torsadés gainés par extrusion d'une matière thermoplastique Expired EP0080138B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT82110490T ATE18314T1 (de) 1981-11-19 1982-11-13 Verfahren zur impraegnierung umsponnener draehte und litzen durch extrusion von thermoplasten.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19813145918 DE3145918A1 (de) 1981-11-19 1981-11-19 Verfahren zur impraegnierung umsponnener draehte mit litzen durch extrusion von thermoplasten.
DE3145918 1981-11-19

Publications (2)

Publication Number Publication Date
EP0080138A1 true EP0080138A1 (fr) 1983-06-01
EP0080138B1 EP0080138B1 (fr) 1986-02-26

Family

ID=6146743

Family Applications (1)

Application Number Title Priority Date Filing Date
EP82110490A Expired EP0080138B1 (fr) 1981-11-19 1982-11-13 Procédé d'imprégnation de fils et de câbles torsadés gainés par extrusion d'une matière thermoplastique

Country Status (7)

Country Link
US (1) US4590025A (fr)
EP (1) EP0080138B1 (fr)
JP (1) JPS58501973A (fr)
AT (1) ATE18314T1 (fr)
BR (1) BR8207940A (fr)
DE (2) DE3145918A1 (fr)
WO (1) WO1983001864A1 (fr)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05269726A (ja) * 1992-03-25 1993-10-19 Mitsui Constr Co Ltd 土木建築構造物補強材
US6258453B1 (en) 1996-09-19 2001-07-10 Lawrence V. Montsinger Thermoplastic composite materials made by rotational shear
US6533977B1 (en) * 1997-12-10 2003-03-18 Acs Industries, Inc. High temperature composite structure and method of manufacturing same

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2220083A1 (en) * 1973-03-01 1974-09-27 Minnesota Mining & Mfg Insulating aluminium conductor spec. wire - with extruded polyarylether sulphone oriented longitudinally along main axis
NL7707321A (nl) * 1976-07-01 1978-01-03 Maillefer Sa Werkwijze ter vervaardiging van een geisoleerde elektrische draad van het type draad, dat door extrusie is geemailleerd.
EP0017062A1 (fr) * 1979-03-22 1980-10-15 Dr. Beck & Co. AG Utilisation de polyéthersulfones amorphes pour la fabrication d'enroulements isolés en cuivre, selon le procédé par extrusion
EP0025538A2 (fr) * 1979-09-12 1981-03-25 Dr. Beck & Co. AG Procédé de fabrication de fils isolés pour bobinages, par extrusion de matériaux thermoplastiques
EP0031569A1 (fr) * 1979-12-27 1981-07-08 Dr. Beck & Co. AG Fabrication de fils d'enroulement isolés, pouvant être étamés directement

Family Cites Families (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3172931A (en) * 1965-03-09 Method of making conduit utilizing helically preformed elements
US2163119A (en) * 1937-12-07 1939-06-20 Anaconda Wire & Cable Co Magnet wire
US2349951A (en) * 1938-11-16 1944-05-30 Bell Telephone Labor Inc Electrical conductor
US2349952A (en) * 1939-04-22 1944-05-30 Bell Telephone Labor Inc Electrical conductor
US2669754A (en) * 1947-11-26 1954-02-23 Danielson Mfg Company Manufacture of composite wire and rope
US2636923A (en) * 1948-12-30 1953-04-28 Standard Telephones Cables Ltd Low capacitance cable and method of making the same
US2718544A (en) * 1950-09-09 1955-09-20 Gen Electric Jacketed multiple conductor cable
US3579379A (en) * 1966-12-01 1971-05-18 Franciscus C A A Van Berkel Process for producing conductors insulated with polyethylene terephthalate
US3606632A (en) * 1968-01-19 1971-09-21 Anaconda Wire & Cable Co Extruded cable covering with fibrous interlayer and apparatus
US4033800A (en) * 1971-01-25 1977-07-05 United States Steel Corporation Method of making an electric cable
US3856888A (en) * 1972-11-01 1974-12-24 Universal Oil Prod Co Flame retardant compositions
JPS5645942B2 (fr) * 1973-01-18 1981-10-29
US4172859A (en) * 1975-05-23 1979-10-30 E. I. Du Pont De Nemours And Company Tough thermoplastic polyester compositions
CH612789A5 (fr) * 1976-07-01 1979-08-15 Maillefer Sa
US4131758A (en) * 1977-08-10 1978-12-26 United States Steel Corporation Double caged armored electromechanical cable
DE2753917A1 (de) * 1977-12-03 1979-06-07 Beck & Co Ag Dr Verwendung von thermoplasten zur herstellung von isolierten wickeldraehten im extrusionsverfahren
JPS5910698B2 (ja) * 1978-05-18 1984-03-10 東洋紡績株式会社 ポリエステル組成物
US4309597A (en) * 1980-05-19 1982-01-05 Sunbeam Corporation Blanket wire utilizing positive temperature coefficient resistance heater

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2220083A1 (en) * 1973-03-01 1974-09-27 Minnesota Mining & Mfg Insulating aluminium conductor spec. wire - with extruded polyarylether sulphone oriented longitudinally along main axis
NL7707321A (nl) * 1976-07-01 1978-01-03 Maillefer Sa Werkwijze ter vervaardiging van een geisoleerde elektrische draad van het type draad, dat door extrusie is geemailleerd.
EP0017062A1 (fr) * 1979-03-22 1980-10-15 Dr. Beck & Co. AG Utilisation de polyéthersulfones amorphes pour la fabrication d'enroulements isolés en cuivre, selon le procédé par extrusion
EP0025538A2 (fr) * 1979-09-12 1981-03-25 Dr. Beck & Co. AG Procédé de fabrication de fils isolés pour bobinages, par extrusion de matériaux thermoplastiques
EP0031569A1 (fr) * 1979-12-27 1981-07-08 Dr. Beck & Co. AG Fabrication de fils d'enroulement isolés, pouvant être étamés directement

Also Published As

Publication number Publication date
EP0080138B1 (fr) 1986-02-26
WO1983001864A1 (fr) 1983-05-26
JPS58501973A (ja) 1983-11-17
ATE18314T1 (de) 1986-03-15
BR8207940A (pt) 1983-10-04
DE3269476D1 (en) 1986-04-03
US4590025A (en) 1986-05-20
DE3145918A1 (de) 1983-05-26

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