EP0074633A2 - Procédé de fonctionnement d'un broyeur à billes et broyeur à billes correspondant - Google Patents
Procédé de fonctionnement d'un broyeur à billes et broyeur à billes correspondant Download PDFInfo
- Publication number
- EP0074633A2 EP0074633A2 EP82108344A EP82108344A EP0074633A2 EP 0074633 A2 EP0074633 A2 EP 0074633A2 EP 82108344 A EP82108344 A EP 82108344A EP 82108344 A EP82108344 A EP 82108344A EP 0074633 A2 EP0074633 A2 EP 0074633A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- grinding
- ball mill
- ball
- grinding chamber
- balls
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 33
- 239000012530 fluid Substances 0.000 claims abstract 2
- 238000011144 upstream manufacturing Methods 0.000 claims abstract 2
- 238000000227 grinding Methods 0.000 claims description 102
- 230000008569 process Effects 0.000 claims description 19
- 230000029087 digestion Effects 0.000 claims description 9
- 239000002028 Biomass Substances 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 238000003801 milling Methods 0.000 abstract 2
- 230000008859 change Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 102000004190 Enzymes Human genes 0.000 description 4
- 108090000790 Enzymes Proteins 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000011109 contamination Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000002604 ultrasonography Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002255 enzymatic effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/16—Mills in which a fixed container houses stirring means tumbling the charge
Definitions
- the invention relates to a method for operating a ball mill, in particular for the digestion of biomass, in which the ground material is fed to a grinding chamber containing grinding balls and is ground in the grinding chamber by the rotary movement of at least one rotating grinding body and the resulting movement of the grinding balls.
- the invention further relates to a ball mill which is particularly suitable for carrying out the method and has a grinding container surrounding a grinding chamber in which at least one grinding body which is rotatable relative to the housing is provided.
- Ball mills have become increasingly important in a number of industrial processes in recent years.
- An example of this is the paint industry, where it is particularly important to distribute the pigments in the paints as evenly as possible in order to achieve a good dispersion effect.
- ball mills Another example of the advantageous use of ball mills is the disintegration of biomass from fermentative processes for the production of enzymes in biochemical plants.
- the effects of ball mills in general and in particular the digestion of biomass are influenced by a number of different parameters. For a given mill size, this includes in particular the stirring speed, the throughput and the size of the grinding balls used, which generally consist of glass, metal or aluminum oxide.
- the gap width between the grinding element and the grinding container is also important for the grinding effect.
- a split ball mill is therefore proposed, in which the gap width can be changed in that the distance between the grinding element and grinding container is fixed by means of an interchangeable spacer ring, which can be exchanged between the grinding processes by the gap width adapt to the respective requirements.
- degree of ball filling is generally defined as the ratio between the actually used and the maximum possible ball filling quantity.
- degree of ball filling generally leads to an improvement in the grinding effect.
- increasing the degree of ball filling also causes problems, that set limits.
- the wear on the mill and on the balls increases with the degree of filling.
- Energy consumption increases because the grinder rotates harder.
- the corresponding increase in the frictional heat in the ball mill which can lead to cooling problems.
- an optimal digestion can be achieved at which a maximum digestion is achieved, but at the same time the cells are not damaged so much that the subsequent processing is thereby made more difficult.
- the degree of filling can be determined before the start of a grinding process by filling in a precisely defined amount of balls.
- this degree of filling is not retained during the grinding process. Rather, it changes due to the wear of the balls and the wall and stirring parts in contact with them. In a ten-hour long-term test, wear of 2.5% was found, for example. On the one hand, this changes the grinding behavior of the ball mill during the grinding process.
- the object of the present invention is therefore to provide a method for operating a ball mill and a corresponding ball mill with which a uniform and optimized grinding action is achieved during the entire grinding process.
- This object is achieved in a method of the type mentioned at the outset by regulating the degree of ball filling in the grinding chamber during the grinding process in order to adapt to the respective operating conditions.
- the device according to the invention of the type mentioned at the outset is characterized by means by which the degree of ball filling in the grinding chamber is controlled during operation of the ball mill and can be changed continuously.
- the regulation of the degree of filling can, as in the example described above, be designed so that the degree of filling is varied during the operation of the ball mill. According to a particularly preferred embodiment of the method according to the invention, however, the ball mill is operated in such a way that the degree of ball filling is kept essentially constant during most of the grinding process.
- the area of optimal ball filling in particular in the disintegration of biomass, is relatively narrow. For example, a change in the ball filling level of 5 can result in a 20% change in the enzyme content of the product emerging from the ball mill.
- the degree of ball filling can be controlled manually. However, it is particularly preferably carried out automatically, with the power according to a preferred embodiment Inclusion of the ball mill motor is used as a measure for controlling the degree of ball filling. It has been found that the load on the motor and thus its power consumption depends very much on the degree of ball filling. With a certain ball mill and a certain type of regrind (and otherwise the same boundary conditions as temperature etc.), the current consumption of the motor can be clearly assigned to the ball filling level. The current consumption fluctuates, for example, by 20% in the limit range which is essential for an optimal grinding effect in a particular ball mill if the ball filling is changed by only 1%. On the basis of this knowledge, it is sufficient to determine the power consumption of the motor corresponding to a certain degree of filling for a specific application, in order then to use this value as a setpoint for keeping the ball filling degree constant.
- the control of the degree of ball filling according to the invention can be accomplished by adding or removing grinding balls during the grinding process.
- Balls can be added in relatively small quantities, so that sensitive dosing is possible.
- a removal of balls must be provided, in particular, if operating states can occur in which the degree of ball filling, for example due to momentary overloading of the machine, is to be reduced relatively quickly. It is particularly advantageous if the device for removing balls from the same control device. how to control the addition of balls, which enables fast and accurate control of the ball filling level according to the respective operating conditions.
- Another preferred method proposal is to be used in particular in connection with ball mills specially designed for this purpose and proposes to control the volume of the grinding chamber during the grinding process in such a way that the desired control of the degree of ball filling is achieved.
- Such a solution allows a particularly quick reaction to the prevailing conditions by a correspondingly rapid change in the grinding chamber volume and thus the degree of filling.
- FIG. 1 shows the essential parts of a ball mill 10, the parts which are not essential for the invention, such as the machine stand, the drive motor and the operating parts, being omitted in the cross section shown for reasons of clarity.
- the part shown consists essentially of the grinding container 12, which is designed in the ball mill shown here as a circular cylinder, which is closed with a base plate 14 on one side. On the side of the grinding container 12 opposite the base plate there is the grinding container end on the motor side, which in its entirety is provided with the reference number 16. It essentially consists of a grinding chamber cover 18 which is screwed via a connecting flange 20 to a corresponding flange 22 with screws not shown in the drawing. A seal 24 is located between the two flanges.
- a shaft bushing 26 is provided in the center of the grinding chamber cover 18, which is not described in detail here, since it can completely correspond to the bushings used in the known ball mills.
- the agitator shaft 30 With the drive shaft 28 penetrating the shaft bushing 28, the agitator shaft 30 is connected, which carries agitator disks 32 and can rotate in the grinding container 12 driven by the motor, not shown.
- the grinding container 12 and the agitator shaft 30 with the stirring disks 32 which can also be generally referred to as entrainment bodies, limit the grinding chamber 34, which in operation contains the grinding balls 36, preferably of about 1-3 mm in diameter, and the material to be ground 38.
- the grinding container 12 is surrounded by a cooling jacket 40 with two connecting pieces for cooling liquid 44 and 46.
- a product inlet 48 is provided for feeding the regrind, and the regrind flows after the grinding process from the separation gap 50, the ring channel 52 and the product outlet 54.
- the separating gap is formed by a separating disk 53 rotating with the agitator shaft 30 and a stationary separating disk 55 and is so narrow that the balls conveyed on with the product cannot pass through it and thus remain in the grinding chamber 34.
- the ball mill shown here corresponds to one of a number of known ball mill types and other types could also be used for the invention.
- the peculiarity of the ball mill shown is that there are devices for the continuous and controlled change of the ball filling level in the grinding chamber, a lock device 60 for adding and a drain valve 62 for removing grinding balls being provided in the embodiment shown in FIG.
- the lock device 60 comprises a storage container 64 which is connected to the grinding chamber 34 via a line 68.
- the product inlet 48 is connected to line 68.
- a valve which, in the embodiment shown, is designed as a rubber bellows valve 70 which can be actuated with compressed air via a line 72.
- the reservoir 64 can be closed tightly with a lid 80.
- the entire lock device is designed to be pressure-stable to such an extent that it can easily accommodate the pressures occurring in operation in ball mills of, for example, 0.5 bar to 2 bar.
- the drain valve 62 is connected via a line 82 to the grinding chamber 34 and also has a compressed air line 84 for actuating the rubber bellows not shown in the figure in the valve 62.
- the compressed air lines 84 and 72 are connected to the same control device 73, which controls the function of the lock device 60 and the drain valve 62.
- the rubber bellows valve 70 is particularly well suited for this purpose, since it still closes reliably even with the contamination with the grinding balls 36, which contamination can hardly be avoided here.
- the product inlet 48 can also be provided separately from the line 68.
- the actuation of the valves 76 and 70 and thus the supply of grinding balls can be carried out both manually and automatically in the device according to the invention.
- corresponding actuators and an electronic circuit are provided, by means of which the valves are actuated when an increase in the degree of ball filling is necessary. Such devices are known and are not described in detail here.
- the drain valve 62 is simply opened so that, driven by the pressure prevailing in the ball mill and due to the force of gravity, a small amount of the material to be ground 38 leaves the grinding chamber 34 together with the grinding balls 36 therein . Since such a ball drain is rarely necessary in practical operation, the drain valve 62 can also be omitted. In any case, it only has to be operated rarely, so that the associated loss of regrind can be tolerated.
- Figure 2 shows another embodiment of the ball mill according to the invention, the corresponding parts with the same reference numerals, but provided with a dash.
- the main difference compared to the previously described embodiment is that here a variation in the degree of ball filling is not caused by addition or Removal of grinding balls 36 ', but is achieved by variating the volume of the grinding chamber 34'.
- a bellows 86 is provided on the inner surface of the base plate 14 ', which can consist of a suitable rubber-elastic material or of metal.
- a cover cover plate 90 is located on the surface of the bellows on the grinding chamber side, which is sealed with the aid of an annular seal 92, for example an O-ring seal, against the inner wall 93 'of the cylindrical part of the grinding container 12.
- FIG. 3 finally shows a further embodiment of the invention, in which, as in the exemplary embodiment according to FIG. 2, the change in the degree of ball filling is achieved by a corresponding change in the grinding chamber volume.
- the change in the degree of ball filling is achieved by a corresponding change in the grinding chamber volume.
- the grinding container 12 "comprises two housing parts 94 and 96, which are sealed off from one another with the aid of an annular seal 98 and are guided concentrically to one another by the guide rings 100.
- the housing part 96 facing away from the shaft bushing 26 is relative to that by means of hydraulic cylinders 102 Movable housing part 94.
- the hydraulic rods 104, crossbeams 106 and 108 and corresponding articulated flanges 110 and 112 serve as mechanical connecting parts.
- the power consumption of the motor under these operating conditions can be used as a yardstick for the ball filling degree.
- a completely automatic control can then be achieved very easily if one uses the motor current as the actual value for the ball filling level in the manner known in control technology and then changes the ball filling level with the aid of a suitable electronic control and the device according to the invention such that the the current intensity corresponding to the desired ball filling level is reached.
- a regulation would be desirable, in which in the start-up phase a relatively low degree of ball filling is used, which is then continuously increased to the value corresponding to the optimal digestion, which is then kept constant over the vast majority of a grinding process.
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Grinding (AREA)
- Disintegrating Or Milling (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT82108344T ATE28132T1 (de) | 1981-09-12 | 1982-09-10 | Verfahren zum betreiben einer kugelmuehle und entsprechende kugelmuehle. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3136323 | 1981-09-12 | ||
DE19813136323 DE3136323A1 (de) | 1981-09-12 | 1981-09-12 | Verfahren zum betreiben einer kugelmuehle und entsprechende kugelmuehle |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0074633A2 true EP0074633A2 (fr) | 1983-03-23 |
EP0074633A3 EP0074633A3 (en) | 1985-08-21 |
EP0074633B1 EP0074633B1 (fr) | 1987-07-08 |
Family
ID=6141561
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP82108344A Expired EP0074633B1 (fr) | 1981-09-12 | 1982-09-10 | Procédé de fonctionnement d'un broyeur à billes et broyeur à billes correspondant |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0074633B1 (fr) |
AT (1) | ATE28132T1 (fr) |
DE (2) | DE3136323A1 (fr) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0243682A2 (fr) * | 1986-05-02 | 1987-11-04 | Draiswerke GmbH | Régulation d'un broyeur agitateur |
EP0514562A1 (fr) * | 1991-05-21 | 1992-11-25 | Inoue Mfg., Inc. | Appareil de dispersion continue |
US5183215A (en) * | 1987-12-03 | 1993-02-02 | Hermann Getzmann | Grinding appliance |
WO2014187824A1 (fr) | 2013-05-21 | 2014-11-27 | Flsmidth A/S | Procédés et appareil de surveillance en continu de l'usure dans des circuits de meulage |
CN104437816A (zh) * | 2014-11-12 | 2015-03-25 | 宁夏嘉翔自控技术有限公司 | 一种金属镁炉料球磨机的黏磨调节装置的电气控制系统 |
EP2484450B1 (fr) | 2011-02-07 | 2017-05-03 | LIPP Mischtechnik GmbH | Broyeur agitateur à billes |
CN107362871A (zh) * | 2017-08-31 | 2017-11-21 | 新乡市宏峰矿山设备有限公司 | 轮带式节能新型球磨机 |
CN114340796A (zh) * | 2019-09-05 | 2022-04-12 | 塞泰克单一股东股份公司 | 液位可控的连续碾磨机 |
CN117797919A (zh) * | 2024-02-19 | 2024-04-02 | 浙江艾领创矿业科技有限公司 | 一种研磨机的加压加球装置及其使用方法 |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH667222A5 (de) * | 1985-07-18 | 1988-09-30 | Buehler Ag Geb | Verfahren zum regeln einer ruehrwerksmuehle, und regelvorrichtung zur durchfuehrung des verfahrens. |
DE3815156A1 (de) * | 1987-10-26 | 1989-11-16 | Buehler Ag Geb | Ruehrwerksmuehle |
DE102007014129A1 (de) * | 2007-03-23 | 2008-09-25 | Alstom Technology Ltd. | Verfahren zum Betreiben einer Schlagradmühle und Steuergerät zur Steuerung einer Schlagradmühle |
DE102013111297A1 (de) * | 2013-10-14 | 2015-04-16 | Netzsch-Feinmahltechnik Gmbh | Vorzerkleinerungsvorrichtung für eine Kugelmühle oder Rührwerkskugelmühle und Kugelmühle mit Vorzerkleinerungseinrichtung |
CN103691529B (zh) * | 2013-12-09 | 2016-03-16 | 云南冶金新立钛业有限公司 | 砂磨装置 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2242174A1 (de) * | 1972-08-26 | 1974-03-07 | Netzsch Maschinenfabrik | Verfahren und vorrichtung zum feinmahlen und dispergieren |
GB2016953A (en) * | 1978-03-18 | 1979-10-03 | Fryma Masch Ag | Ball mill |
FR2433981A1 (fr) * | 1978-08-24 | 1980-03-21 | Buehler Ag Geb | Broyeur-agitateur a billes equipe d'un circuit de regulation |
-
1981
- 1981-09-12 DE DE19813136323 patent/DE3136323A1/de not_active Withdrawn
-
1982
- 1982-09-10 AT AT82108344T patent/ATE28132T1/de not_active IP Right Cessation
- 1982-09-10 EP EP82108344A patent/EP0074633B1/fr not_active Expired
- 1982-09-10 DE DE8282108344T patent/DE3276685D1/de not_active Expired
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2242174A1 (de) * | 1972-08-26 | 1974-03-07 | Netzsch Maschinenfabrik | Verfahren und vorrichtung zum feinmahlen und dispergieren |
GB2016953A (en) * | 1978-03-18 | 1979-10-03 | Fryma Masch Ag | Ball mill |
FR2433981A1 (fr) * | 1978-08-24 | 1980-03-21 | Buehler Ag Geb | Broyeur-agitateur a billes equipe d'un circuit de regulation |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0243682A2 (fr) * | 1986-05-02 | 1987-11-04 | Draiswerke GmbH | Régulation d'un broyeur agitateur |
EP0243682A3 (en) * | 1986-05-02 | 1988-08-17 | Draiswerke Gmbh | Control of an agitator mill |
US5183215A (en) * | 1987-12-03 | 1993-02-02 | Hermann Getzmann | Grinding appliance |
EP0514562A1 (fr) * | 1991-05-21 | 1992-11-25 | Inoue Mfg., Inc. | Appareil de dispersion continue |
EP2484450B1 (fr) | 2011-02-07 | 2017-05-03 | LIPP Mischtechnik GmbH | Broyeur agitateur à billes |
WO2014187824A1 (fr) | 2013-05-21 | 2014-11-27 | Flsmidth A/S | Procédés et appareil de surveillance en continu de l'usure dans des circuits de meulage |
CN104437816A (zh) * | 2014-11-12 | 2015-03-25 | 宁夏嘉翔自控技术有限公司 | 一种金属镁炉料球磨机的黏磨调节装置的电气控制系统 |
CN107362871A (zh) * | 2017-08-31 | 2017-11-21 | 新乡市宏峰矿山设备有限公司 | 轮带式节能新型球磨机 |
CN107362871B (zh) * | 2017-08-31 | 2023-04-07 | 新乡市宏峰矿山设备有限公司 | 轮带式节能新型球磨机 |
CN114340796A (zh) * | 2019-09-05 | 2022-04-12 | 塞泰克单一股东股份公司 | 液位可控的连续碾磨机 |
CN117797919A (zh) * | 2024-02-19 | 2024-04-02 | 浙江艾领创矿业科技有限公司 | 一种研磨机的加压加球装置及其使用方法 |
Also Published As
Publication number | Publication date |
---|---|
EP0074633A3 (en) | 1985-08-21 |
EP0074633B1 (fr) | 1987-07-08 |
DE3276685D1 (en) | 1987-08-13 |
ATE28132T1 (de) | 1987-07-15 |
DE3136323A1 (de) | 1983-03-31 |
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