EP0050840B1 - Verfahren zur Einstellung von Verbundreglern für Brenner in Wärmeerzeugungsanlagen - Google Patents
Verfahren zur Einstellung von Verbundreglern für Brenner in Wärmeerzeugungsanlagen Download PDFInfo
- Publication number
- EP0050840B1 EP0050840B1 EP81108690A EP81108690A EP0050840B1 EP 0050840 B1 EP0050840 B1 EP 0050840B1 EP 81108690 A EP81108690 A EP 81108690A EP 81108690 A EP81108690 A EP 81108690A EP 0050840 B1 EP0050840 B1 EP 0050840B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- air
- fuel
- microprocessor
- exhaust gas
- values
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims description 17
- 150000001875 compounds Chemical class 0.000 title description 10
- 239000000446 fuel Substances 0.000 claims description 34
- 239000000523 sample Substances 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000002485 combustion reaction Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 2
- 238000004458 analytical method Methods 0.000 claims 1
- 239000007789 gas Substances 0.000 description 23
- 230000015654 memory Effects 0.000 description 11
- 230000003936 working memory Effects 0.000 description 9
- 238000007689 inspection Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 239000003546 flue gas Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
- F23N5/003—Systems for controlling combustion using detectors sensitive to combustion gas properties
- F23N5/006—Systems for controlling combustion using detectors sensitive to combustion gas properties the detector being sensitive to oxygen
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N1/00—Regulating fuel supply
- F23N1/02—Regulating fuel supply conjointly with air supply
- F23N1/022—Regulating fuel supply conjointly with air supply using electronic means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2223/00—Signal processing; Details thereof
- F23N2223/04—Memory
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2223/00—Signal processing; Details thereof
- F23N2223/08—Microprocessor; Microcomputer
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2227/00—Ignition or checking
- F23N2227/20—Calibrating devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2235/00—Valves, nozzles or pumps
- F23N2235/02—Air or combustion gas valves or dampers
- F23N2235/06—Air or combustion gas valves or dampers at the air intake
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2235/00—Valves, nozzles or pumps
- F23N2235/02—Air or combustion gas valves or dampers
- F23N2235/10—Air or combustion gas valves or dampers power assisted, e.g. using electric motors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2235/00—Valves, nozzles or pumps
- F23N2235/12—Fuel valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2235/00—Valves, nozzles or pumps
- F23N2235/12—Fuel valves
- F23N2235/16—Fuel valves variable flow or proportional valves
Definitions
- the invention relates to a method for setting compound controllers for burners in heat generating systems, which can be set in stages to different heating outputs and fuel throughputs depending on the heat requirement, with an air control valve (air flap) for the combustion air and a fuel control valve, which can be set by actuators, in particular servomotors , which receive their control commands from a microprocessor, which generates the control commands depending on the current heat demand, the operating signals of an automatic burner control unit and stored air: fuel value pairs.
- air flap air flap
- fuel control valve which can be set by actuators, in particular servomotors , which receive their control commands from a microprocessor, which generates the control commands depending on the current heat demand, the operating signals of an automatic burner control unit and stored air: fuel value pairs.
- the actuators were formed by a lever mechanism which adjusted the air flap and the fuel control valve. Since the ratio of the valve positions changes non-linearly with the heat requirement, the two actuators were linked with each other via a cam.
- the cam disks were rotated depending on the heat requirement and the contour of the cam disk determined the ratio of air volume: fuel quantity.
- the cams could not be identical from system to system because system-specific features required a special setting in each operating point.
- the cams were adjustable; a steel band was placed over the cam disc, which was adjustable point by point by means of screws screwed radially into the cam disc.
- the object of the present invention is to provide a method with which a compound controller for burners in heat-generating systems, which is controlled by a microprocessor, can be quickly and reliably adjusted to the respective system.
- this object is achieved in a method of the type mentioned at the outset by replacing the microprocessor with a mobile computer for determining and storing the air: fuel value pairs during the initial start-up or an inspection, which passes through the burner's work area under program control
- the exhaust gas condition is recorded at each operating point by means of a probe and the air: fuel ratio is brought to the setpoint by means of NaCll put, whereupon the air: fuel value pairs set in this way are determined and written into a memory.
- the pulses of the control commands that are delivered to the servomotors could be counted and summed.
- this method is relatively uncertain, which is why, according to a preferred embodiment of the invention, the position feedback signals from the air flap or fuel control valve are used to determine the value pairs.
- a 0 2 probe preferably uses a 0 2 probe; equally or additionally, however, a CO 2 and / or a CO probe can also be used.
- the pairs of values determined by the computer could, for example, be printed out and transferred manually into the main memory of the operating microprocessor.
- fuel value pairs into the working memory of the operating microprocessor a programming device controlled by the computer, to which the working memory of the operating microprocessor is connected. This enables rapid and reliable transmission.
- the computer also determines and enters an error code which allows the operating microprocessor to check for correctness when querying the values from the main memory.
- a program-controlled computer which takes the place of the microprocessor to set the compound controller and which runs through a complete cycle of the system, the exhaust gas values being determined at each operating point and the computer depending on the determined exhaust gas values a pair of values determined for the actuators.
- the actuators are adjusted in accordance with this determined pair of values or a determined correction value and it is then determined again by means of the exhaust gas measurement whether the desired exhaust gas composition has been reached.
- the correction motors are again determined and readjusted, which is automatically carried out by the computer until the desired exhaust gas state is reached, whereupon the actual position values of the servomotors are queried and stored; at the same time the error detection code is automatically determined by the computer and stored together with the pair of values.
- the computer is replaced again by the operating microprocessor, which now queries the corrected value pairs from the working memory in accordance with the heat demand requirements and controls the actuators accordingly.
- the ready-to-operate system of a compound controller shown in FIG. 1 comprises as a central element a microprocessor 1 to which program memories 2 and 3 are connected with the interposition of a comparator 4 and a gate circuit 5.
- the comparator 4 the values retrieved from the program memory are compared and, if they match, are passed on to the microprocessor 1 via the gate circuit 5. If the data do not match, then the gate circuit 5 is closed by the comparator 4 and triggers an interrupt. This avoids error controls.
- an analog-digital converter 6 is also connected to the microprocessor 1, which converts the analog heat demand message or heat output request into a digital signal suitable for the microprocessor 1.
- a known automatic burner control 7 is connected to the microprocessor 1, which in turn is connected to a safety valve, a flame monitor and the like.
- a working memory 8 is also connected to the microprocessor 1, which contains air: fuel value pairs and an error code assigned to each value pair.
- the microprocessor 1 queries a pair of values from the working memory and uses this to generate a control command which it delivers to a connected converter 9 or 10, which in turn each has a servomotor 11 or 12 control which controls an air flap 13 in an air supply line 14 or a fuel control valve 15 in a fuel supply line 16.
- the position of the air flap 13 or the fuel control valve 15 that has actually been reached is reported back to the command converter 9 or 10 via lines 17 and 18, which in turn supplies a corresponding feedback signal to the microprocessor 1.
- a 0 2 probe can also be provided, the output signal of which is fed to the microprocessor 1 via an analog-digital converter 19, which then makes a corresponding slight allowable adjustment of the air flap 13 or the fuel control valve 15.
- the microprocessor 1 which controls the normal operation of the system, is replaced by a computer 20 with a connected program memory 21.
- the analog-to-digital converters 6 and 19, the burner control unit 7 and the command converters 9 and 10 are connected to the computer 20 in an unchanged manner compared to the microprocessor 1.
- an exhaust gas measuring device 22 is also connected to the computer 20, which converts signals from an exhaust gas probe 23 into signal forms suitable for the computer 20.
- the exhaust gas probe 23 is used in an exhaust gas duct 24.
- the entire operating range is now traversed by corresponding input into the analog-digital converter 6, with the computer following the servomotors 11 and 12 at each working point, depending on the values obtained from the exhaust gas measuring device 22, until the exhaust gas probe 23 detects it reports the desired state of the exhaust gas.
- the signals present on the lines 17 and 18 at this point in time are recorded and stored.
- the procedure is generally such that the air flap 13 and the fuel control valve are not readjusted, but the fuel control valve 15 is adjusted to a corresponding throughput in accordance with the operating point or heat requirement and the air flap 13 is adjusted to set the desired exhaust gas composition.
- the reverse procedure can also be followed, namely that the air flap is adjusted and the fuel control valve is moved.
- a commercially available programming device 25 is connected to the computer 20 according to FIG. 3, which inputs the new values into the working memory 8 designed as a RePROM.
- the computer 20 determines an additional code signal for each pair of air: fuel values and enters it in the working memory 8. Using this code word, the microprocessor 1 can determine when the system is operating whether the air: fuel value pairs retrieved from the working memory 8 are faulty.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Regulation And Control Of Combustion (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19803039994 DE3039994A1 (de) | 1980-10-23 | 1980-10-23 | Verfahren zur einstellung von verbundreglern fuer brenner in waermeerzeugungsanlagen |
DE3039994 | 1980-10-23 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0050840A1 EP0050840A1 (de) | 1982-05-05 |
EP0050840B1 true EP0050840B1 (de) | 1984-08-08 |
Family
ID=6115019
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP81108690A Expired EP0050840B1 (de) | 1980-10-23 | 1981-10-22 | Verfahren zur Einstellung von Verbundreglern für Brenner in Wärmeerzeugungsanlagen |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0050840B1 (enrdf_load_stackoverflow) |
DE (1) | DE3039994A1 (enrdf_load_stackoverflow) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4342991A1 (de) * | 1993-12-16 | 1995-06-22 | Bosch Gmbh Robert | Verfahren zum Überwachen wenigstens einer sicherheitsrelevanten Funktion eines Gerätes |
Families Citing this family (24)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3208765A1 (de) * | 1982-03-11 | 1983-09-22 | Ruhrgas Ag, 4300 Essen | Verfahren zur ueberwachung von feuerungsanlagen |
US4486166A (en) * | 1982-08-12 | 1984-12-04 | Westinghouse Electric Corp. | Jackshaft controlled boiler combustion control system |
EP0121437A3 (en) * | 1983-03-31 | 1985-01-23 | Monarflex Limited | Control system for a boiler or furnace |
GB2138610B (en) * | 1983-04-21 | 1986-10-29 | Autoflame Eng Ltd | Fuel burner control systems |
US4645450A (en) * | 1984-08-29 | 1987-02-24 | Control Techtronics, Inc. | System and process for controlling the flow of air and fuel to a burner |
DE3441376C1 (de) * | 1984-11-13 | 1986-03-13 | Programmelectronic Engineering AG, Dornach | Verfahren zur apparativen Diagnose des Betriebszustandes einer Feuerungsanlage sowie Geraet hierzu |
GB8429292D0 (en) * | 1984-11-20 | 1984-12-27 | Autoflame Eng Ltd | Fuel burner controller |
DE3443533A1 (de) * | 1984-11-29 | 1986-06-05 | Karl Dungs Gmbh & Co, 7067 Urbach | Gasfeuerungsanlage mit einem gas/luft-verbundregler |
FI850427L (fi) * | 1985-02-01 | 1986-08-02 | Saastamoinen Oy | Styrningsmetod foer pannanlaeggning som fungerar med fast braensle och motsvarande styranlaeggning. |
DE3526384A1 (de) * | 1985-07-24 | 1987-02-12 | Bieler & Lang Gmbh | Verfahren und anordnung zur feinregulierung des brennstoffmengenstromes an brennerbetriebenen feuerungsanlagen durch messung des restsauerstoffes und des kohlenmonoxidgehaltes in den abgasen |
CH668825A5 (de) * | 1986-01-28 | 1989-01-31 | Landis & Gyr Ag | Verfahren und vorrichtung zur gas-luft-mengenregelung fuer gasgeblaesebrenner. |
US4927350A (en) * | 1987-04-27 | 1990-05-22 | United Technologies Corporation | Combustion control |
DE3890337T1 (de) * | 1987-04-27 | 1989-06-15 | United Technologies Corp | Verbrennungssteuerung |
DE4316139A1 (de) * | 1992-05-16 | 1993-11-18 | Gold Star Co | Vorrichtung und Verfahren zur Verbrennungsregelung |
DE59305632D1 (de) * | 1993-03-05 | 1997-04-10 | Landis & Gyr Tech Innovat | Feuerungsautomat |
DE4428953C2 (de) * | 1994-08-16 | 1999-06-24 | Lamtec Mes Und Regeltechnik Fu | Verfahren zur Regelung und Überwachung der Verbrennung einer Feuerungsanlage |
DE19749506C1 (de) * | 1997-11-08 | 1999-01-07 | Hartmuth Dipl Phys Dambier | Verfahren zur laufenden Optimierung der Luftzufuhr bei Feuerungsanlagen |
US6213758B1 (en) | 1999-11-09 | 2001-04-10 | Megtec Systems, Inc. | Burner air/fuel ratio regulation method and apparatus |
NL1015797C2 (nl) * | 2000-07-25 | 2002-01-28 | Nefit Buderus B V | Verbrandingsinrichting en werkwijze voor het besturen van een verbrandingsinrichting. |
DE10116133B4 (de) | 2000-09-06 | 2004-10-14 | Dambier, Hartmuth, Dipl.-Phys. | Verfahren zur Bestimmung und Verifizierung der CO-Einsatzpunkte bei Feuerungsanlagen mit mehreren Brennern |
DE10111077C2 (de) * | 2001-03-08 | 2003-11-06 | Bosch Gmbh Robert | Verfahren zum Regeln eines Brenners eines Gasverbrennungsgeräts |
GB2484957A (en) * | 2010-10-28 | 2012-05-02 | Autoflame Eng Ltd | Burner control with stored values for valve settings and pressures |
DE102014204786A1 (de) * | 2014-03-14 | 2015-09-17 | Robert Bosch Gmbh | Steuergerät, Brenner sowie Verfahren zum Betrieb solch eines Steuergeräts |
PT3524884T (pt) * | 2014-07-10 | 2023-10-20 | Riello Spa | Método para modificar uma caldeira a gás combustível. |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL7613622A (nl) * | 1976-12-08 | 1978-06-12 | Nederlandse Gasunie Nv | Inrichting voor het bepalen van het rendement van een stookapparaat. |
FI772751A7 (fi) * | 1976-12-14 | 1978-06-15 | Measurex Corp | Foerfarande och anordning foer att kontrollera effektiviteten av foerbraenningen i en ugn |
US4348169A (en) * | 1978-05-24 | 1982-09-07 | Land Combustion Limited | Control of burners |
-
1980
- 1980-10-23 DE DE19803039994 patent/DE3039994A1/de active Granted
-
1981
- 1981-10-22 EP EP81108690A patent/EP0050840B1/de not_active Expired
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4342991A1 (de) * | 1993-12-16 | 1995-06-22 | Bosch Gmbh Robert | Verfahren zum Überwachen wenigstens einer sicherheitsrelevanten Funktion eines Gerätes |
Also Published As
Publication number | Publication date |
---|---|
DE3039994A1 (de) | 1982-05-06 |
DE3039994C2 (enrdf_load_stackoverflow) | 1987-05-27 |
EP0050840A1 (de) | 1982-05-05 |
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