EP0000917A1 - L'utilisation du 1,1,1,-trifluoro-2-chloréthane comme agent gonflant dans la préparation de mousses plastiques - Google Patents
L'utilisation du 1,1,1,-trifluoro-2-chloréthane comme agent gonflant dans la préparation de mousses plastiques Download PDFInfo
- Publication number
- EP0000917A1 EP0000917A1 EP78100668A EP78100668A EP0000917A1 EP 0000917 A1 EP0000917 A1 EP 0000917A1 EP 78100668 A EP78100668 A EP 78100668A EP 78100668 A EP78100668 A EP 78100668A EP 0000917 A1 EP0000917 A1 EP 0000917A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- blowing agent
- foams
- production
- groups
- chloroethane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000004604 Blowing Agent Substances 0.000 title claims abstract description 39
- 229920003023 plastic Polymers 0.000 title claims abstract description 27
- 239000004033 plastic Substances 0.000 title claims abstract description 27
- 238000002360 preparation method Methods 0.000 title description 2
- 229960003750 ethyl chloride Drugs 0.000 title 1
- 238000000034 method Methods 0.000 claims abstract description 32
- 239000000203 mixture Substances 0.000 claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 claims abstract description 25
- CYXIKYKBLDZZNW-UHFFFAOYSA-N 2-Chloro-1,1,1-trifluoroethane Chemical compound FC(F)(F)CCl CYXIKYKBLDZZNW-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229920005830 Polyurethane Foam Polymers 0.000 claims abstract description 13
- 238000006243 chemical reaction Methods 0.000 claims abstract description 13
- 239000011496 polyurethane foam Substances 0.000 claims abstract description 13
- 238000005187 foaming Methods 0.000 claims abstract description 11
- SKDFWEPBABSFMG-UHFFFAOYSA-N 1,2-dichloro-1,1-difluoroethane Chemical compound FC(F)(Cl)CCl SKDFWEPBABSFMG-UHFFFAOYSA-N 0.000 claims abstract description 7
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 6
- 239000007858 starting material Substances 0.000 claims abstract description 4
- 229920002635 polyurethane Polymers 0.000 claims description 9
- 239000004814 polyurethane Substances 0.000 claims description 9
- 239000011541 reaction mixture Substances 0.000 claims description 8
- 238000006068 polycondensation reaction Methods 0.000 claims description 3
- 239000012815 thermoplastic material Substances 0.000 claims description 2
- 239000003380 propellant Substances 0.000 abstract description 4
- 238000009833 condensation Methods 0.000 abstract description 3
- 230000005494 condensation Effects 0.000 abstract description 3
- 229920001169 thermoplastic Polymers 0.000 abstract 1
- 239000004416 thermosoftening plastic Substances 0.000 abstract 1
- -1 Halogen alkanes Chemical class 0.000 description 30
- 239000006260 foam Substances 0.000 description 29
- 229920001228 polyisocyanate Polymers 0.000 description 28
- 239000005056 polyisocyanate Substances 0.000 description 28
- 150000001875 compounds Chemical class 0.000 description 16
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- CYRMSUTZVYGINF-UHFFFAOYSA-N trichlorofluoromethane Chemical compound FC(Cl)(Cl)Cl CYRMSUTZVYGINF-UHFFFAOYSA-N 0.000 description 10
- 239000004721 Polyphenylene oxide Substances 0.000 description 9
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 8
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- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 6
- 150000004665 fatty acids Chemical class 0.000 description 6
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical group OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 6
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- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 5
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- 239000012948 isocyanate Substances 0.000 description 5
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- SVYKKECYCPFKGB-UHFFFAOYSA-N N,N-dimethylcyclohexylamine Chemical compound CN(C)C1CCCCC1 SVYKKECYCPFKGB-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- VPKDCDLSJZCGKE-UHFFFAOYSA-N carbodiimide group Chemical group N=C=N VPKDCDLSJZCGKE-UHFFFAOYSA-N 0.000 description 4
- 150000001718 carbodiimides Chemical class 0.000 description 4
- 150000002009 diols Chemical class 0.000 description 4
- 239000004872 foam stabilizing agent Substances 0.000 description 4
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 4
- AJDIZQLSFPQPEY-UHFFFAOYSA-N 1,1,2-Trichlorotrifluoroethane Chemical compound FC(F)(Cl)C(F)(Cl)Cl AJDIZQLSFPQPEY-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 3
- UWHCKJMYHZGTIT-UHFFFAOYSA-N Tetraethylene glycol, Natural products OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 3
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 3
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 3
- 239000000443 aerosol Substances 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 150000001335 aliphatic alkanes Chemical class 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 150000001735 carboxylic acids Chemical class 0.000 description 3
- 230000001413 cellular effect Effects 0.000 description 3
- PXBRQCKWGAHEHS-UHFFFAOYSA-N dichlorodifluoromethane Chemical compound FC(F)(Cl)Cl PXBRQCKWGAHEHS-UHFFFAOYSA-N 0.000 description 3
- 239000000975 dye Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000003063 flame retardant Substances 0.000 description 3
- 235000011187 glycerol Nutrition 0.000 description 3
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 3
- 239000013518 molded foam Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 239000004417 polycarbonate Substances 0.000 description 3
- 229920000515 polycarbonate Polymers 0.000 description 3
- 229920006324 polyoxymethylene Polymers 0.000 description 3
- 235000013772 propylene glycol Nutrition 0.000 description 3
- 239000005720 sucrose Substances 0.000 description 3
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical compound O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- QWGRWMMWNDWRQN-UHFFFAOYSA-N 2-methylpropane-1,3-diol Chemical compound OCC(C)CO QWGRWMMWNDWRQN-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- FBPFZTCFMRRESA-KVTDHHQDSA-N D-Mannitol Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-KVTDHHQDSA-N 0.000 description 2
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- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- JOZSCPCCPRBYNA-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol;[4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1.OCC1(CO)CCCCC1 JOZSCPCCPRBYNA-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 150000001414 amino alcohols Chemical class 0.000 description 2
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- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
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- CZZYITDELCSZES-UHFFFAOYSA-N diphenylmethane Chemical class C=1C=CC=CC=1CC1=CC=CC=C1 CZZYITDELCSZES-UHFFFAOYSA-N 0.000 description 2
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- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
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- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
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- 229960003656 ricinoleic acid Drugs 0.000 description 1
- FEUQNCSVHBHROZ-UHFFFAOYSA-N ricinoleic acid Natural products CCCCCCC(O[Si](C)(C)C)CC=CCCCCCCCC(=O)OC FEUQNCSVHBHROZ-UHFFFAOYSA-N 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
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- AUHHYELHRWCWEZ-UHFFFAOYSA-N tetrachlorophthalic anhydride Chemical compound ClC1=C(Cl)C(Cl)=C2C(=O)OC(=O)C2=C1Cl AUHHYELHRWCWEZ-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- YODZTKMDCQEPHD-UHFFFAOYSA-N thiodiglycol Chemical compound OCCSCCO YODZTKMDCQEPHD-UHFFFAOYSA-N 0.000 description 1
- 229950006389 thiodiglycol Drugs 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- IUTCEZPPWBHGIX-UHFFFAOYSA-N tin(2+) Chemical compound [Sn+2] IUTCEZPPWBHGIX-UHFFFAOYSA-N 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 230000002110 toxicologic effect Effects 0.000 description 1
- 231100000027 toxicology Toxicity 0.000 description 1
- 229940029284 trichlorofluoromethane Drugs 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 150000004072 triols Chemical class 0.000 description 1
- HQUQLFOMPYWACS-UHFFFAOYSA-N tris(2-chloroethyl) phosphate Chemical compound ClCCOP(=O)(OCCCl)OCCCl HQUQLFOMPYWACS-UHFFFAOYSA-N 0.000 description 1
- AVWRKZWQTYIKIY-UHFFFAOYSA-N urea-1-carboxylic acid Chemical group NC(=O)NC(O)=O AVWRKZWQTYIKIY-UHFFFAOYSA-N 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910000010 zinc carbonate Inorganic materials 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
- C08J9/14—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
- C08J9/143—Halogen containing compounds
- C08J9/144—Halogen containing compounds containing carbon, halogen and hydrogen only
Definitions
- the present invention relates to a process for the production of foamed plastics, preferably based on polyisocyanate, in particular polyurethane foams, using 1,1,1-trifluoro-2-chloroethane, optionally in a mixture with 1,1-difluoro-1,2-dichloroethane.
- foamed plastics e.g. of polyurethanes with the aid of blowing agents based on chlorofluorocarbons is known per se (cf. e.g. DT-PS 1 045 644).
- Chlorofluorocarbon blowing agents especially trichlorofluoromethane (R11) and, to a lesser extent, dichlorodifluoromethane (R12) and 1,1,2-trichlorotrifluoroethane (R113), are of great technical importance because they allow, for example, hard polyurethane foams with 90 to 95% closed cells to manufacture.
- the R 11 enclosed in the cells remains essentially therein and, because of the favorable physical properties, results in a foam with very little heat conductivity (see O. Scherer, technical organic fluorine compounds, Progress Chem.Forsch., vol. 14/2, p. 147 (1968)).
- Such hard polyurethane foams are used primarily as heat-cold insulation agents in refrigeration units, cold rooms, pipelines, containers and components, as well as packaging material and as surface protection. In particular, the trend towards energy-saving construction through better insulation allows this area to expand further.
- Halogen alkanes suitable as propellants must have certain properties such as a suitable boiling point or vapor pressure, solubility or dispersibility in one of the reaction components, for example the polyester or polyether, low thermal conductivity, toxicological harmlessness, chemical inertness, non-flammability, low diffusion rate and prevention of the shrinkage of the foam or avoid swelling of the cell walls.
- the fluorochloroalkanes mentioned also produce polyolefin, polystyrene and phenolic resin-based foams, using a wide variety of techniques, e.g. Direct foaming, pre-foaming (Frothing method), direct gas injection process in the extruder (see e.g. company publication "Kaltron, the blowing agent for foams", Kali-Chemie AG, Hanover (1976)).
- a process has now been found for the production of foamed plastics, in particular polyurethane foams, which completely satisfies the need mentioned, in which the propellant is 1,1,1-trifluoro-2-chloroethane, optionally in a mixture with 1.1 -Difluoro-1,2-dichloroethane can be used.
- the present invention relates to a process for the production of foamed plastics by reacting starting materials which react to form high molecular weight plastics in the sense of a polymerization, polycondensation or polyaddition reaction in the presence of blowing agents or foaming of a non-foamed, thermoplastic material known per se with the aid of a blowing agent , characterized in that the propellant used is 1,1,1-trifluoro-2-chloroethane, optionally in a mixture with 1,1-difluoro-1,2-dichloroethane.
- 1,1,1-trifluoro-2-chloroethane (R 133a), optionally in a mixture with 1,1-difluoro-1,2-dichloroethane (R 132), is very good as a blowing agent for the Production of foamed plastics, especially for those based on polyurethane, is suitable.
- the quality of the foams produced with it essentially corresponds to the products conventionally produced, for example with CFC1 3 (R 11).
- R 133a and R 132 are non-flammable and physiologically harmless according to all previous investigations (cf. e.g., bark Chemie undtechnik 24, 1976, p. 307 and Aerosol Age, January 1977, p. 9). Both substances are under the one flow of light is easily degradable.
- the tropospheric lifespan of 133a is only 6.1 years (von Schweinichen, Aerosol Report, April 1977, pp. 172-180). It should also be taken into account here that R 133a has only one chlorine atom, but the conventionally most commonly used R 11 has three chlorine atoms.
- CFCl 3 decomposes at 0.04% (from the resulting Cl- ) after 24 hours of irradiation (Osram Ultra Vitalux lamps) with a radiation mixture that roughly corresponds to natural sunlight at a height of several thousand meters. Ion quantities determined) or 0.13% (determined from resulting F ion quantities). In contrast, the degree of decomposition for CF3CH2Cl is 53% and 46%.
- R 133a is easy to produce in high yields and in excellent purity (greater than 99.99%) by catalytic liquid phase fluorination of unstabilized trichlorethylene, a cheap mass product, just like the preliminary product R 132 (DT-OS 2 719 021).
- R 133a has high thermal and chemical stability, for example against hydrolytic influences and nucleophilic attacks (for example of OH ions or amines).
- a specially stabilized quality as is required when using R 11 in the context of polyurethane foaming, in cases where premixed systems of polyols, amine-based catalysts, silicone stabilizers and blowing agents are stored for a long time before the actual foaming the use of R 133a (or R 132) is not necessary (see LM Zwolinski, Rubber Age, July 1975, p. 54).
- Amine-based polyols can also be processed with the help of the new blowing agents.
- the foams are produced in a manner known per se (cf. Houben-Weyl, Methods of Organic Chemistry, Vol. XIV / 2, p. 88 (1963); High Polymers, Vol. XVI "Polyurethanes Chemistry and Technology, written by Saunders - Fresh, Interscince Publishers, New York / London, 1962/1964; Plastics Handbook, Volume VII, Vieweg-Höchtlen, Carl-Hanser-Verlag Kunststoff, 1966).
- the process according to the invention is suitable for producing a wide variety of cellular and porous materials, in particular for producing foams from plastics.
- the plastics can be produced by polymerization, polyaddition or else by polycondensation.
- plastics which may be mentioned are: polyolefins, such as, for example, polyethylene or polypropylene, polystyrene, polyethylene styrene, polyamide, polycarbonate, polysulfone, Polyethylene terephthalate, polybutylene terephthalate, polyphenyllenoxide, polymethacrylate, polymethacrylonitrile, polyacrylonitrile, polyethylene, polyvinyl chloride, plastic based on cellulose esters, copolymers from the components listed above, acrylonitrile-butadiene-styrene polymers (ABS), mixtures of polysulphonitrile and styrene-polysulphonitrile and styrene-ABS Polymers, mixtures
- foams can also be produced from inorganic-organic plastics, such as, for example, in FR-PS 1 419 552, FR-PS 1 362 003, DT-OS 1 770 384, DT-OS 2 227 147, DT-OS 2 310 559 , DT-OS 2 325 090, DT-OS 2 359 610, DT-OS 2 359 607, DT-OS 2 359 606, DT-OS 2 359 608, DT-OS 2 359 609 and DT-OS 2 359 612 become.
- inorganic-organic plastics such as, for example, in FR-PS 1 419 552, FR-PS 1 362 003, DT-OS 1 770 384, DT-OS 2 227 147, DT-OS 2 310 559 , DT-OS 2 325 090, DT-OS 2 359 610, DT-OS 2 359 607, DT-OS 2 359 606, DT-OS 2 3
- the blowing agent according to the invention is preferably added in amounts of from 0.01 to 40, particularly preferably from 0.1 to 30,% by weight, based on the plastic, or based on the reaction mixture reacting to the plastic.
- any other amount familiar to the person skilled in the art can also be added. The particular addition depends in each case on the requirements which the person skilled in the art places on the object to be foamed.
- the blowing agent according to the invention can also be used in combination with known auxiliaries such as nucleating agents or nucleating agents (for example talc, MgC0 3 , CaCO 3 , ZnC0 3 , CaS0 4 , NaHC0 3 , polytetrafluoroethylene powder, polyhexafluoropropylene powder), fillers (for example glass fibers, CaC0 3 , MgC0 3 , chalk, kaolin, Ti0 2 ), lubricants (e.g. waxes, paraffins, fatty acid esters), stabilizers (e.g. UV absorbers, light and heat stabilizers), adhesion promoters (e.g.
- nucleating agents or nucleating agents for example talc, MgC0 3 , CaCO 3 , ZnC0 3 , CaS0 4 , NaHC0 3 , polytetrafluoroethylene powder, polyhexafluoropropylene powder
- fillers for example glass fibers
- paraffin oil paraffin oil, plasticizers, butyl stearate, resin solutions
- vehicle materials e.g. Si0 28 MgO, ZnO, ZnC03
- peroxides pigments, dyes, antioxidants and / or antiozonants are used.
- the process according to the invention is therefore suitable for the production of any foams in which "physical blowing agents" have hitherto been used, ie in which the effect of the blowing agent is due to the evaporation of a volatile inert liquid
- the known foams based on polyisocyanate are particularly accessible, and the known polyurethane foams are particularly preferred.
- the foams based on polyisocyanate include, in particular, foams containing isocyanurate groups, which are produced by known trimerization of organic Polyisocyanates are obtained during the reaction leading to the foam, foams containing carbodiimide groups, such as are produced in a manner known per se by condensation of isocyanate groups with formation of carbodiimide during the display m-leading reaction are obtained, mixed types (isocyanurate and carbodiimide groups and optionally containing urethane groups) such as those obtained by reacting polyisocyanates with inadequate amounts of polyhydroxy compounds with simultaneous use of trimerization catalysts and / or carbodiimidization catalysts, and organo-inorganic foams such as those obtained by reaction polyisocyanates with alkali silicate solutions and / or dispersions, optionally with the use of additives, can be obtained from the publications already mentioned.
- examples of these are 2,4-diisocyanatotoluene, 2,6-diisocyanatotoluene, mixtures consisting of these isomers, 4,4 1- diisocyanatodiphenylmethane, 2,4 1- diisocyanatodiphenylmethane, these isomers and higher homologs of these diisocyanates-containing polyisocyanate mixtures of the diphenylmethane series, as described in are accessible in a manner known per se by phosgenation of aniline / formaldehyde condensates, and diphenylmethane diisocyanates containing carbodiimide and / or urethonimine groups, as are accessible according to German Patent 1,092,007 (US Pat.
- Polyisocyanates such as are obtainable by reacting 1 mol of 4,4-diisocyanatodiphenylmethane with 0.05 to 0.3 mol of low molecular weight diols or triols, preferably polypropylene glycols with a molecular weight below 700. Mixtures of the latter preferred polyisocyanates are also preferably used.
- Starting components to be used according to the invention are furthermore, where appropriate, compounds having at least two hydrogen atoms which are reactive toward isocyanates and have a molecular weight as a rule from 62 to 10,000.
- These include, in addition to compounds containing amino groups, thiol groups or carboxyl groups, are preferred wise polyhydroxyl compounds, in particular compounds having 2 to 8 hydroxyl groups, especially those having a molecular weight of 200 to 10,000, preferably 1000 to 6000, for example at least 2, usually 2 to 8, but preferably 2 to 4, hydroxyl groups-containing polyesters, polyethers, polythioethers, polyacetals , Polyester amides as are known per se for the production of homogeneous and cellular polyurethanes.
- the higher molecular weight polyhydroxyl compounds mentioned are often advantageously used in the process according to the invention in a mixture with up to 95, preferably up to 50% by weight, based on the total amount of polyhydroxyl compounds, of low molecular weight polyols of the molecular weight range 62 to 200.
- Such low molecular weight polyols are, for example, ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,4-butanediol, 1,6-hexanediol, 1,10-decanediol, diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol , Tripropylene glycol, glycerin, trimethylolpropane and the like.
- the polyethers which come into question according to the invention and have at least 2, generally 2 to 8, preferably 2 to 3, hydroxyl groups are those of the type known per se and are obtained, for example, by polymerizing epoxides, such as ethylene oxide, propylene oxide, butylene oxide, tetrahydrofuran, styrene oxide or epichlorohydrin with itself, for example in Presence of BF 3 , or by addition of these epoxides, optionally in a mixture or in succession, to starting components with reactive hydrogen atoms, such as alcohols or amines, e.g. B.
- epoxides such as ethylene oxide, propylene oxide, butylene oxide, tetrahydrofuran, styrene oxide or epichlorohydrin
- reactive hydrogen atoms such as alcohols or amines, e.g. B.
- sucrose polyether such as z. B. are described in German interpretations 1 176 358 and 1064 938, come into question according to the invention. In many cases, those polyethers are preferred which predominantly (up to 90% by weight, based on all OH groups present in the polyether) have primary OH groups. Also modified by vinyl polymers polyethers such as z. B. by polymerization of styrene, acrylonitrile in the presence of polyethers (US Pat. Nos. 3,383,351, 3,340,273, 3,523,093, 3,110,695, German Patent 1,152,536) are also suitable, as are OH groups-containing polybutadienes .
- polythioethers the condensation products of thiodiglycol with themselves and / or with other glycols, dicarboxylic acids, formaldehyde, aminocarboxylic acids or amino alcohols are mentioned in particular.
- the products are polythio ether, polythio ether ester, polythio ether ester amide.
- polyacetals such. B. from glycols, such as diethylene glycol, triethylene glycol, 4,4'-dioxethoxy-diphenyldimethyltethane, hexanediol and formaldehyde compounds in question.
- glycols such as diethylene glycol, triethylene glycol, 4,4'-dioxethoxy-diphenyldimethyltethane, hexanediol and formaldehyde compounds in question.
- Polyacetals suitable according to the invention can also be prepared by polymerizing cyclic acetals.
- Suitable polycarbonates containing hydroxyl groups are those of the type known per se, which, for. B. by reacting diols, such as propanediol (1,3), butanediol (1,4) and / or hexanediol (1,6), diethylene glycol, triethylene glycol, tetraethylene glycol with diaryl carbonates, e.g. B. diphenyl carbonate or phosgene can be produced.
- diols such as propanediol (1,3), butanediol (1,4) and / or hexanediol (1,6)
- the polyester amides and polyamides include e.g. B. the predominantly linear condensates obtained from polyvalent saturated and unsaturated carboxylic acids or their anhydrides and polyvalent saturated and unsaturated amino alcohols, diamines, polyamines and their mixtures.
- Polyhydroxyl compounds that already contain urethane or urea groups and optionally modified natural polyols, such as castor oil, carbohydrates, starch, can also be used.
- Addition products of alkylene oxides on fhenol-formaldehyde resins or also on urea-formaldehyde resins can also be used according to the invention.
- the reactants are preferably used in proportions which correspond to an NCO index of 70 to 800, preferably 90 to 130.
- the NCO index 100 means the presence of equivalent amounts of isocyanate groups and active hydrogen atoms which react with these isocyanate groups in the reaction mixture).
- organic blowing agents come e.g. Acetone, ethyl acetate, halogen-substituted alkanes degradable in the stratosphere, such as methylene chloride, chloroform, ethylidene chloride, vinylidene chloride, butane, hexane, heptane or diethylate also come into question.
- organic blowing agents come e.g. Acetone, ethyl acetate, halogen-substituted alkanes degradable in the stratosphere, such as methylene chloride, chloroform, ethylidene chloride, vinylidene chloride, butane, hexane, heptane or diethylate also come into question.
- azeotropic mixtures of the blowing agents essential to the invention with other environmentally friendly blowing agents of the type mentioned by way of example are used as blowing agents, so as to adapt the boiling point of the blowing agent to the particular intended use.
- organic metal compounds especially organic tin compounds such as e.g. Tin (II) acetate, Tin (II) octoate, Tin (II) ethylhexoate and Tin (II) laurate and the dialkyltin salts of carboxylic acids such as e.g. Dibutyltin diacetate, dibutyltin dilaurate, dibutyltin maleate or dioctyltin diacetate.
- organic tin compounds such as e.g. Tin (II) acetate, Tin (II) octoate, Tin (II) ethylhexoate and Tin (II) laurate and the dialkyltin salts of carboxylic acids such as e.g. Dibutyltin diacetate, dibutyltin dilaurate, dibutyltin maleate or dioctyltin diacetate.
- the method according to the invention can be used with the known compounds which catalyze the trimerization of isocyanates can also be modified in such a way that polyurethane foams containing isocyanurate groups are formed.
- NCO key figures are used which are substantially above 100, since free isocyanate groups must not only be available here for reaction with the active hydrogen atoms but also for trimerization. Any compounds that initiate a polymerization reaction of the NCO group at room temperature are used as trimerization catalysts. Such compounds are described, for example, in French patent specification 1,441,565, Belgian patent specifications 723,153 and 723,152 or in German laid-open specification 2,301,408.
- basic salts such as sodium acetate, potassium acetate or mononuclear or polynuclear Mannich bases composed of condensable phenols, oxo compounds and secondary amines optionally substituted by alkyl, aryl or aralkyl radicals, especially those in which formaldehyde is used as the oxo compound and secondary amine dimethylamine have been used.
- blowing agents essential to the invention are also outstandingly suitable for the production of such polyisocyanate-based foams. Further details can be found, for example, in "Polyurethanes, Chemistry and Technology", Vol. I and II, Saunders-Frisc, Interscience Publishers, 1962 and 1964.
- the amount of polymerization catalyst is essentially determined by the type and, if appropriate, the basicity of the catalyst; in general, if simultaneous isocyanurate formation is desired in the process according to the invention, 0.1 to 10, preferably 0.2 to 5% by weight of the trimerization catalysts, based on polyisocyanate component used.
- the catalysts which accelerate the formation of polyurethane are generally used in an amount of between about 0.001 and 10 percent by weight, based on the amount of compounds having at least two isocyanate-reactive hydrogen atoms with a molecular weight of from 62 to 100,000.
- surface-active additives esulsifiers and foam stabilizers
- emulsifiers such.
- Alkali metal or ammonium salts of sulfonic acids, such as dodecylbenzenesulfonic acid or dinaphthylmethane disulfonic acid, or else of fatty acids, such as ricinoleic acid or of polymeric fatty acids, can also be used as surface-active additives.
- Water-soluble polyether siloxanes are particularly suitable as foam stabilizers. These compounds are generally designed so that a copolymer of ethylene oxide and propylene oxide is linked to a polydimethylsiloxane residue. Such foam stabilizers are such. B. described in US Patent 2764565.
- reaction retarders for. B. acidic substances such as hydrochloric acid or organic acid halides, further cell regulators of the known type, such as paraffins or fatty alcohols or dimethylpolysiloxanes, and pigments or dyes and flame retardants of the known type, for. Also be used as tris-chloroethyl phosphate or ammonium phosphate and polyphosphate, also stabilizers against A ltêts- and weathering, softeners and fungistatic and bacteriostatic substances, fillers, such as barium sulphate, kieselguhr, carbon black or whiting.
- acidic substances such as hydrochloric acid or organic acid halides
- cell regulators of the known type such as paraffins or fatty alcohols or dimethylpolysiloxanes
- pigments or dyes and flame retardants of the known type, for.
- tris-chloroethyl phosphate or ammonium phosphate and polyphosphate also stabilizers against A
- surface-active additives and foam stabilizers to be used according to the invention, as well as cell regulators, reaction retarders, stabilizers, flame-retardant substances, plasticizers, dyes and fillers, as well as fungistatically and bactericstatically active substances, and details on the use and action of these additives are given in the Plastics Manual, Volume VII by Vieweg and Höchtlen, Carl-Hanser-Verlag, Kunststoff 1966, z. B. described on pages 1 03 to 113.
- the process according to the invention can be used both for the production of freely foamed foams and for the production of molded foams, in particular those with a closed outer skin.
- the reaction mixture is introduced into a mold.
- Metal for example aluminum or plastic, for example epoxy resin, can be used as the molding material.
- the foamable reaction mixture foams in the mold and forms the shaped body.
- the foaming of the mold can be carried out in such a way that the molded part has a cell structure on its surface, but it can also be carried out in such a way that the molded part has a compact skin and a cellular core.
- Cold-curing foams can also be produced according to the invention (cf. British patent specification 1 162 517, German patent application specification 2 153 086).
- reaction components are preferably reacted according to the known one-step process, machine equipment often being used, e.g. B. those described in U.S. Patent 2,764,565. Details about processing devices, which are also suitable according to the invention, are in the plastics manual, volume VII, edited by Vieweg and Höchtlen, Carl-Hanser-Verlag, Kunststoff 1966, z. B. described on pages 121 to 2 05 .
- the process products can be used in a hard setting for the manufacture of furniture parts, body parts of vehicles, technical devices and components, as well as in a semi-hard to soft setting for the production of safety upholstery in automobile construction, elastic shoe soles, bumpers, etc.
- the polyols were mixed in a paper cup with the additives and the blowing agents by stirring, the amount of blowing agent volatilized by the mixing process was added, the isocyanate was added and the mixture was stirred vigorously (all components had been heated to 20 ° C. before mixing).
- blowing agent B the polyol additive component was first cooled to about 5 ° C. and the blowing agent was stirred in at this temperature. The mixture was then carefully warmed to 20 ° C. The reaction mixture was poured into a form of packaging paper (base area 20 ⁇ 20 cm square, height 14 cm) immediately after preparation. The start time and the setting time were measured during the foaming process.
- the measurement data for the different formulations or different blowing agents are shown in the following table.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polyurethanes Or Polyureas (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2738719 | 1977-08-27 | ||
DE19772738719 DE2738719A1 (de) | 1977-08-27 | 1977-08-27 | Verfahren zur herstellung von geschaeumten kunststoffen |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0000917A1 true EP0000917A1 (fr) | 1979-03-07 |
Family
ID=6017473
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP78100668A Withdrawn EP0000917A1 (fr) | 1977-08-27 | 1978-08-16 | L'utilisation du 1,1,1,-trifluoro-2-chloréthane comme agent gonflant dans la préparation de mousses plastiques |
Country Status (7)
Country | Link |
---|---|
US (1) | US4177332A (fr) |
EP (1) | EP0000917A1 (fr) |
JP (1) | JPS5446267A (fr) |
DE (1) | DE2738719A1 (fr) |
DK (1) | DK377978A (fr) |
ES (1) | ES472837A1 (fr) |
IT (1) | IT7850857A0 (fr) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4624970A (en) * | 1985-05-16 | 1986-11-25 | Allied Corporation | Foaming system for rigid urethane and isocyanurate foams based on polyethers and aromatic polyester polyols |
DE3824354A1 (de) * | 1988-07-19 | 1990-01-25 | Basf Ag, 67063 Ludwigshafen | Verfahren zur herstellung von zellhaltigen kunststoffen nach dem polyisocyanat-polyadditionsverfahren mittels lagerstabiler, treibmittelhaltiger emulsionen und diese emulsionen |
US5001164A (en) * | 1988-08-19 | 1991-03-19 | The Dow Chemical Company | Polyurethane foam prepared with reduced levels of hard halocarbon blowing agents |
DE3903336A1 (de) * | 1989-02-04 | 1990-08-09 | Bayer Ag | Verwendung von c(pfeil abwaerts)3(pfeil abwaerts)- bis c(pfeil abwaerts)5(pfeil abwaerts)-polyfluoralkanen als treibgase |
US4945119A (en) * | 1989-05-10 | 1990-07-31 | The Dow Chemical Company | Foaming system for rigid urethane and isocyanurate foams |
DE59109031D1 (de) * | 1990-06-07 | 1998-09-03 | Ciba Geigy Ag | Verfahren zur Herstellung von Polyurethanstoffen unter Verwendung von spezifischen Stabilisatorsystemen |
US5130345A (en) * | 1990-06-29 | 1992-07-14 | Allied-Signal Inc. | Method of preparing foam using a partially fluorinated alkane having a tertiary structure as a blowing agent |
US5162123A (en) * | 1991-05-10 | 1992-11-10 | Dolco Packaging Corp. | Spring-oriented rotary shear key for use in a mold |
US7722951B2 (en) * | 2004-10-15 | 2010-05-25 | Georgia Tech Research Corporation | Insulator coating and method for forming same |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB876977A (en) * | 1958-10-30 | 1961-09-06 | Lockheed Aircraft Corp | Polyurethane foam |
US3062729A (en) * | 1961-04-10 | 1962-11-06 | Dow Chemical Co | Foamed articles of ethylene-propylene copolymers and method of making |
FR1457732A (fr) * | 1964-09-30 | 1966-01-24 | Allied Chem | Mousses de chlorure de polyvinyle chloré et leur procédé d'obtention |
US3640916A (en) * | 1968-12-16 | 1972-02-08 | Johnson & Son Inc S C | Foam producing compositions |
FR2205553A1 (en) * | 1972-11-07 | 1974-05-31 | Poudres & Explosifs Ste Nale | Phenolic resin foam formation - using mixt. of blowing agents having different gas evolution temperatures |
US3983080A (en) * | 1974-09-20 | 1976-09-28 | The Dow Chemical Company | Extrusion foaming of normally crystalline vinylidene chloride polymers |
DE2704278A1 (de) * | 1976-02-03 | 1977-08-04 | Dow Chemical Co | Styrol-polymerschaum und verfahren zu seiner herstellung |
FR2337743A1 (fr) * | 1976-01-08 | 1977-08-05 | Du Pont | Procede perfectionne de preparation de mousses de polyurethanne |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT559499A (fr) * | 1955-10-20 | |||
NL137570C (fr) * | 1961-10-30 | |||
US3583921A (en) * | 1967-03-01 | 1971-06-08 | Colgate Palmolive Co | Aerosol shaving creams pressurized with mixtures of water-soluble and water-insoluble halogenated hydrocarbon propellants |
-
1977
- 1977-08-27 DE DE19772738719 patent/DE2738719A1/de active Pending
-
1978
- 1978-08-08 US US05/932,056 patent/US4177332A/en not_active Expired - Lifetime
- 1978-08-16 EP EP78100668A patent/EP0000917A1/fr not_active Withdrawn
- 1978-08-25 ES ES472837A patent/ES472837A1/es not_active Expired
- 1978-08-25 JP JP10297378A patent/JPS5446267A/ja active Pending
- 1978-08-25 DK DK377978A patent/DK377978A/da unknown
- 1978-08-25 IT IT7850857A patent/IT7850857A0/it unknown
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB876977A (en) * | 1958-10-30 | 1961-09-06 | Lockheed Aircraft Corp | Polyurethane foam |
US3062729A (en) * | 1961-04-10 | 1962-11-06 | Dow Chemical Co | Foamed articles of ethylene-propylene copolymers and method of making |
FR1457732A (fr) * | 1964-09-30 | 1966-01-24 | Allied Chem | Mousses de chlorure de polyvinyle chloré et leur procédé d'obtention |
US3640916A (en) * | 1968-12-16 | 1972-02-08 | Johnson & Son Inc S C | Foam producing compositions |
FR2205553A1 (en) * | 1972-11-07 | 1974-05-31 | Poudres & Explosifs Ste Nale | Phenolic resin foam formation - using mixt. of blowing agents having different gas evolution temperatures |
US3983080A (en) * | 1974-09-20 | 1976-09-28 | The Dow Chemical Company | Extrusion foaming of normally crystalline vinylidene chloride polymers |
FR2337743A1 (fr) * | 1976-01-08 | 1977-08-05 | Du Pont | Procede perfectionne de preparation de mousses de polyurethanne |
DE2704278A1 (de) * | 1976-02-03 | 1977-08-04 | Dow Chemical Co | Styrol-polymerschaum und verfahren zu seiner herstellung |
Also Published As
Publication number | Publication date |
---|---|
JPS5446267A (en) | 1979-04-12 |
IT7850857A0 (it) | 1978-08-25 |
DE2738719A1 (de) | 1979-03-08 |
US4177332A (en) | 1979-12-04 |
DK377978A (da) | 1979-02-28 |
ES472837A1 (es) | 1979-03-16 |
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