DE1683754A1 - Method for manufacturing a component - Google Patents

Method for manufacturing a component

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Publication number
DE1683754A1
DE1683754A1 DE19671683754 DE1683754A DE1683754A1 DE 1683754 A1 DE1683754 A1 DE 1683754A1 DE 19671683754 DE19671683754 DE 19671683754 DE 1683754 A DE1683754 A DE 1683754A DE 1683754 A1 DE1683754 A1 DE 1683754A1
Authority
DE
Germany
Prior art keywords
aggregates
binder
weight
component
poured
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
DE19671683754
Other languages
German (de)
Other versions
DE1683754B2 (en
Inventor
Auf Nichtnennung Antrag
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anfi AS
Original Assignee
Anfi AS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anfi AS filed Critical Anfi AS
Publication of DE1683754A1 publication Critical patent/DE1683754A1/en
Publication of DE1683754B2 publication Critical patent/DE1683754B2/en
Pending legal-status Critical Current

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/16—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of fibres, chips, vegetable stems, or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C39/026—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles characterised by the shape of the surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
    • B29C67/242—Moulding mineral aggregates bonded with resin, e.g. resin concrete
    • B29C67/243—Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
    • B29C67/242—Moulding mineral aggregates bonded with resin, e.g. resin concrete
    • B29C67/243—Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length
    • B29C67/244—Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length by vibrating the composition before or during moulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/02—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising combinations of reinforcements, e.g. non-specified reinforcements, fibrous reinforcing inserts and fillers, e.g. particulate fillers, incorporated in matrix material, forming one or more layers and with or without non-reinforced or non-filled layers
    • B29C70/021—Combinations of fibrous reinforcement and non-fibrous material
    • B29C70/025—Combinations of fibrous reinforcement and non-fibrous material with particular filler
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts

Landscapes

  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Ceramic Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Composite Materials (AREA)
  • Civil Engineering (AREA)
  • Finishing Walls (AREA)
  • Laminated Bodies (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Producing Shaped Articles From Materials (AREA)

Description

PatentanwältePatent attorneys DR. RUDOLF BAUER © pforzheim, öDR. RUDOLF BAUER © pforzheim, ö

Weltliche 31 am Leopoldplatz Dipl.-Ing. 1683^54 Fern.precher 24290Secular 31 at Leopoldplatz Dipl.-Ing. 1683 ^ 54 telephoner 24290

HELMUT HUBBUCHHELMUT HUBBUCH

Firma AHi1I A/S, Oslo /NorwegenCompany AHi 1 IA / S, Oslo / Norway

Verfahren zur Herstellung eines BauelementsMethod for manufacturing a component

Die Erfindung bezieiit sich auf ein Verfahren zur Herstellung eines Bauelements, insbesondere einer Bauplatte, mit profilierter Oberfläche aus selbsthärtendem Bindemittel und Zuschlagstoffen in Gießformen.The invention relates to a method of manufacture of a component, in particular a building board, with a profiled surface made of self-hardening binder and aggregates in molds.

Es ist bekannt, Bauelemente durch Eingießen einer Mischung aus selbsthärtenden Bindemitteln und Zuschlagstoffen in eine Form nerzusteilen. Als Bindemittel werden außer Zement für solche Zwecke hauptsächlich selbsthärtende Kunststoffe wie z.B. ungesättigte Polyester-Kunststoffe verwendet. Als Zuschlagstoffe werden gebrochener oder in regelmäßige Stücke zersägter Naturstein verwendet.It is known to build components by pouring a mixture of self-hardening binders and aggregates into one Form. Other than cement are used as binders for such purposes mainly self-hardening plastics such as unsaturated polyester plastics are used. As aggregates natural stone that is broken or sawn into regular pieces is used.

Es ist weiter bekannt, so hergestellte Bauelemente mittels Sandstrahlgebläse, Bürsten oder Waschen mit einer profilierten Oberfläche zu versehen, in der die Zuschlagstoffe reliefartig aus dem gehärteten Bindemittel heraustreten. It is also known to provide components produced in this way with a profiled surface by means of sandblasting blowers, brushes or washing, in which the aggregates emerge from the hardened binder in relief.

109834/0021109834/0021

Bei dem Verfahren, der Erfindung wird der Arbeitsgang des Profilierens eingespart, außerdem haben nach dem Verfahren der Erfindung hergestellte Bauplatten überraschenderweise keine Neigung, sich zu krümmen, wie dies ein Nachteil der Platten ist, die nach einem der bekannten Verfahren hergestellt worden waren.In the method of the invention, the operation of the Profiling saved, in addition, building panels produced by the method of the invention surprisingly no tendency to bend, as is a disadvantage of the panels made by one of the known methods had been.

Diese Vorteile werden bei dem Verfahren der Erfindung dadurch erreicht, daß der Boden der Gießform mit einem vom fertigen Bauelement abwaschbaren sowohl gegen die Zuschlagstoffe wie auch gegen das Bindemittel immunen nicnt härtenden Brei bedeckt wird, in den die darauf in die Form gegebenen Zuschlagstoffe einsinken, während das noch flüssige Bindemittel auf dem Brei schwimmt.These advantages are achieved in the method of the invention in that the bottom of the casting mold with one of the Finished construction element washable both against the aggregates as well as against the binding agent non-hardening Mash is covered, into which the aggregates given in the mold sink into, while the binder is still liquid floating on the pulp.

. Durch die Schichtstärke des Breis kann man die Höhe der Profilierung einstellen.. Through the layer thickness of the pulp you can determine the height of the Set profiling.

Man braucht auch nur soviel grobe Zuschlagstoffe einzufüllen, wie aus dem fertigen Bauelement hervortreten sollen. Die groben Zuschlagstoffe werden mit dem flüssigen Bindemittel in der Form gerüttelt, danach werden die feinkörnigen Zuschlagstoffe mit im Bindemittel suspendiert und das Bauelement erstarren gelassen. You only need to fill in as much coarse aggregate as should emerge from the finished component. The coarse aggregates are shaken in the mold with the liquid binder, then the fine-grained aggregates are suspended in the binder and the component is allowed to solidify.

Es ist auch leicht möglich, das Bauelement, z.B. die Bauplatte rückwärtig mit einer Isolier- oder Tragschicht zu versehen. ManIt is also easily possible to provide the component, e.g. the building board, with an insulating or supporting layer on the rear. Man

109834/0021109834/0021

braucht nur in der Form oben auf das Bindemittel die die gewün&chte Schicht bildenden Substanzen zu schütten, z.B. Polyurethane für die Bildung von IsiLierschiciiten oder Zementbrei für eine Tragschicht. Im letzteren Fall verwendet man als Bindemittel zweckmäßig Epoxy-Kunststoffe, die bei Zusatz von Wasser härten und mit den Bestandteilen des Zements chemisch reagieren.only need to pour the substances forming the desired layer on top of the binder in the form, e.g. Polyurethanes for the formation of insulating layers or cement paste for a base course. In the latter case, epoxy plastics are expediently used as a binder, which when added harden from water and react chemically with the constituents of the cement.

In diese Schichten und in die Bindemittel / Zuschlagstoffsuspension kann man jede Art bekannter Armierungen einbetten, wachstehend fünf Ausführungsbeispiele für die Zusammensetzung des Breis.In these layers and in the binder / aggregate suspension you can embed any type of known reinforcement, five examples of the composition below of porridge.

1 0983 A/002 11 0983 A / 002 1

1. 0,75 Gewichtsteile Zelluloseacetat1. 0.75 parts by weight cellulose acetate

Gewichtsteile WasserParts by weight of water

Gewichtsteile mineralisches TerpentinParts by weight of mineral turpentine

Gewichtsteile Emulgiermittel aus Tran-Parts by weight of emulsifier from tran-

Gewichtsteile animalisches 01 (z.B. Tran)Parts by weight of animal 01 (e.g. oil)

Gewichtsteile SodalösungParts by weight of soda solution

Gewichtsteile Mineralmehl, z.B. MarmormehlParts by weight of mineral powder, e.g. marble powder

2. 1 Gextfichtsteil Zelluloseacetat2. 1 piece of fiberglass cellulose acetate

Gewiohtsteile WasserWeight of water

Gewichtsteile SodaParts by weight of soda

Gewichtsteil Vegetabilisches öl (z.B. Sojaöl)Part by weight of vegetable oil (e.g. soybean oil)

Gewichtsteile MineralmehlParts by weight of mineral flour

3· 1 Gewichtsteil Zelluloseacetat Gewichtsteile Wasser Gewichtsteile Soda3 x 1 part by weight of cellulose acetate by weight of water Parts by weight of soda

Gewichtsteil verestutes 01 aus Seetieren Gewichtsteile MineralmehlPart by weight of stuck oil from marine animals Part by weight of mineral flour

4. 0,75 Gewichtsteile Zelluloseacetat Gewichtsteile Wasser Gewichtsteile Soda Gewichtsteil vegetabilisches Gewichtsteile Rohlehm4. 0.75 parts by weight of cellulose acetate by weight of water Parts by weight of soda Part by weight of vegetable parts by weight of raw clay

5· 4 Gewichtsteile Schmierseife5 x 4 parts by weight of soft soap

Gewichtsteile Schwerspatmehl Gewichtsteile Quarzmehl Gewichtsteil mineralisches Terpentin + evtl. ein EmulgatorParts by weight barite flour Parts by weight quartz flour Part by weight mineral turpentine + possibly an emulsifier

ο,ο, 7575 4040 55 ο,ο, 55 ο,ο, 5.5. 160160 11 4040 11 100100 11 4040 c,c, 33 11 100100 "O1 "O 1 7575 4040 ο,ο, 33 11 150150 44th 77th 88th 11

109834/0021109834/0021

Claims (3)

Patentanwalt· DR. RUDOLF BAUER ® pforzheim, 20.3.1967 Wutlich· 31 am Leopoldplatz Dipl.-Ing. 1683754 F»rnspr«£h.r 24290 I/W HELMUT HUBBUCH Patentansprüche :Patent attorney · DR. RUDOLF BAUER ® pforzheim, March 20, 1967 Wutlich · 31 am Leopoldplatz Dipl.-Ing. 1683754 F "rnspr" £ h.r 24290 I / W HELMUT HUBBUCH Patent claims: 1.) Verfahren zur Hasteilung von Bauelementen mit profilierter1.) Procedure for the rapid division of components with profiled Oberfläche aus selbsthärtenden Bindemitteln und Zuschlagstoffen in Gießformen, dadurch gekennzeichnet, daß der Boden der Gießform mit einem vom fertigen Bauelement abwaschbaren, gegen die Zuschlagstoffe und das Bindemittel immunen nicht härtenden Brei bedeckt wird, in den die Zuschlagstoffe einsinken, während das noch flüssige Bindemittel auf ihm schwimmt.Surface of self-hardening binders and aggregates in casting molds, characterized in that the bottom of the casting mold is covered with a non-hardening slurry which is washable from the finished component, immune to the aggregates and the binder and into which the aggregates sink while the still liquid binder is on it swims. 2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß auf die Breischicht in der Gießform zunächst die groben Zuschlagstoffe geschüttet werden, dann das flüssige Bindemittel eingegossen wird und schließlich, nach dem Einrütteln dieser Wischung die feineren Zuschlagstoffe beigegeben werden.2. The method according to claim 1, characterized in that on the pulp layer in the casting mold first the coarse aggregates be poured, then the liquid binder is poured in and finally, after shaking it in Wipe the finer aggregates are added. 3. Verfahren nach Anspruch 1 oder 2 zur Herstellung eines Bauelements mit einer Isolier- oder Trageschicht auf der3. The method according to claim 1 or 2 for the production of a Component with an insulating or support layer on the Rückseite, dadurch gekennzeichnet, daß die Isolier- oder Trageschicht bildenden Substanzen, z.B. Polyurethane oder Zementbrei, als oberste Schicht in die Gießform geschüttet werden.Back, characterized in that the substances forming the insulating or supporting layer, for example polyurethane or cement paste, are poured into the casting mold as the top layer. 109834/0021109834/0021 4·. Wach einem Verfahren gemäß einem der vorhergehenden Ansprüche hergestelltes Bauelement, dadurch gekennzeichnet, daß in die Bindemittel-Zuschlagstoffmischung Armierungen eingebettet sind.4 ·. A component produced by a method according to one of the preceding claims, characterized in that that reinforcements are embedded in the binder-aggregate mixture. 109834/0021109834/0021
DE19671683754 1966-04-13 1967-04-12 METHOD FOR MANUFACTURING BUILDING PANELS WITH A WAXED CONCRETE SURFACE FROM SELF-ADHESIVE PLASTIC Pending DE1683754B2 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
NO16255866A NO123078B (en) 1966-04-13 1966-04-13

Publications (2)

Publication Number Publication Date
DE1683754A1 true DE1683754A1 (en) 1971-08-19
DE1683754B2 DE1683754B2 (en) 1973-04-05

Family

ID=19909518

Family Applications (1)

Application Number Title Priority Date Filing Date
DE19671683754 Pending DE1683754B2 (en) 1966-04-13 1967-04-12 METHOD FOR MANUFACTURING BUILDING PANELS WITH A WAXED CONCRETE SURFACE FROM SELF-ADHESIVE PLASTIC

Country Status (9)

Country Link
CH (1) CH466779A (en)
DE (1) DE1683754B2 (en)
DK (1) DK117337B (en)
FI (1) FI45786C (en)
GB (1) GB1170363A (en)
IS (1) IS805B6 (en)
NL (1) NL143841B (en)
NO (1) NO123078B (en)
SE (1) SE323017B (en)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1226061A (en) * 1969-03-08 1971-03-24
US4267222A (en) * 1976-08-16 1981-05-12 Sanders Eugene D Composite panel and process of its manufacture
US4466937A (en) * 1981-10-08 1984-08-21 Wessex Mosaic Studies Ltd. Production of Venetian mosaic surfaces
DE19508318C2 (en) * 1995-03-09 1999-06-17 Helmut Wedi Tile element and process for its manufacture
NL1028355C2 (en) * 2005-02-21 2006-08-24 S R Face B V Structural element and method for manufacturing thereof.
DE102008003466A1 (en) * 2008-01-02 2009-08-27 Incel, Yüksel Tile e.g. carpet tile, for attaching to e.g. floor, has texture or decorative layer applied on substrate side and visible side, and base body consisting of reticulated foam whose cells are filled with hardened particle material
CN107639852B (en) * 2017-07-28 2020-01-03 宁波法米莱美妆工具有限公司 Manufacturing method of high-precision machine tool clamp
NO20200025A1 (en) * 2019-01-09 2020-07-10 Selvaag Gruppen As Facade element, method for manufacturing such a facade element, as well as a wall with several such elements and use of such facade elements for rehabilitation of buildings.

Also Published As

Publication number Publication date
SE323017B (en) 1970-04-20
NO123078B (en) 1971-09-20
IS805B6 (en) 1972-04-04
DE1683754B2 (en) 1973-04-05
DK117337B (en) 1970-04-13
NL6705109A (en) 1967-10-16
IS1631A7 (en) 1967-04-12
CH466779A (en) 1968-12-15
NL143841B (en) 1974-11-15
FI45786C (en) 1972-09-11
FI45786B (en) 1972-05-31
GB1170363A (en) 1969-11-12

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