DE1659106A1 - Building structure and method of manufacturing the same - Google Patents

Building structure and method of manufacturing the same

Info

Publication number
DE1659106A1
DE1659106A1 DE19671659106 DE1659106A DE1659106A1 DE 1659106 A1 DE1659106 A1 DE 1659106A1 DE 19671659106 DE19671659106 DE 19671659106 DE 1659106 A DE1659106 A DE 1659106A DE 1659106 A1 DE1659106 A1 DE 1659106A1
Authority
DE
Germany
Prior art keywords
concrete slurry
plate
concrete
natural stones
partially
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
DE19671659106
Other languages
German (de)
Inventor
Fritz Huber
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of DE1659106A1 publication Critical patent/DE1659106A1/en
Pending legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/041Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres composed of a number of smaller elements, e.g. bricks, also combined with a slab of hardenable material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0007Machines or methods for applying the material to surfaces to form a permanent layer thereon for producing articles with exposed aggregate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0075Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects for decorative purposes
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • E04F13/144Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer of marble or other natural stone
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2002/005Appearance of panels
    • E04C2002/008Panels with the appearance of a natural stone wall

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Producing Shaped Articles From Materials (AREA)

Description

Baukörper und Verfahren zur Herstellung desselben Sichtbeton-riauern und -Wände, bei welchen als Betonzuschlag beigemengte Natursteine im Waschbetonverfahren als plastisches Bild. sichtbar gemacht werden und als Naturstein-Relief hervortreten, sind bekannt. Um in Hausfassaden resp. dauern eine Reliefwirkung zu vermitteln, werden in diese Ausnehmungen gehauen und teilweise vorstehende Natursteine eingebettet, was jedoch verhältnismässig zeitraubend und teuer ist.Structure and method of manufacturing the same Fair-faced concrete roughening and walls, in which natural stones added as concrete aggregate in the exposed aggregate concrete process as a three-dimensional image. are made visible and emerge as a natural stone relief, are known. To in house facades resp. take to convey a relief effect, are carved into these recesses and partially embedded natural stones, however, this is relatively time-consuming and expensive.

Gegenstand der vorliegenden Erfindung ist ein Baukörper und ein Verfahren zur Herstellung aesselben.The present invention relates to a structure and a method to produce the same.

Der Baukörper zeichnet sich erfindungsgemäss P dadurch aus, dass derselbe aus einer aus Beton gegossenen vorfabrizierten Platte besteht, welche teilweise versenkte und teilweise erhabene Natursteine aufweist die ein Relief bilden, wobei die Natursteine durch in die Platte eingedr'ickte, aus einem Betonbrei äestehencae Eint'assungsratlmen zusätzlich gehaltert sind. Die herstelLung des bau: @rpers erfcl;t _:atent- @;emiss i11 der rieisE, dass ::all in L;in=: 2UrLiScllalE: ein I>et@lliil'@;L eLI1f)r1Tl#rt, L11 (Ilesen versenkt und abbinaen lässt, wobei man vor dem Erstarren, um die Natursteine herum Rinnen bildet, diese mit Hörtelbrei ausfüllt und durch Erstarrenlassen Einfassungsrahmen bilaet.The structure is characterized according to the invention P is characterized in that the same consists of a cast concrete prefabricated plate which partially submerged and has partially raised natural stones that form a relief, whereby the natural stones eingedr'ickte through in the plate, äestehencae of a concrete slurry dipping ' councils are also held. The manufacture of the structure: @rpers erfcl; t _: atent- @; emiss i11 der rieisE that :: all in L; in =: 2UrLiScllalE: a I> et @ lliil '@; L eLI1f) r1Tl # rt, L11 (Iread sunk and abbinaen, whereby grooves are formed around the natural stones before they solidify, these are filled with plaque and edging frames are formed by allowing them to solidify.

In der Zieichnung ist eine beispielsweise Ausführungsform des Erfindungsgegenstandes in Veranschaulichung des Herstellungsverfahrens dargestellt und zwar zeigt Fig. 1 eine .Ansicht des Baukörpers, Fig. 2 einen Schnitt nach Linie I-I in Fig. 1 und Yig. 3 und 4 Details zur Erläuterung des Herstellungsverfahrens. Der dargestellte Baukörper ist eine vorfabrizierte, baufertige Betonplatte 1 von quadratischer oder rechteckiger Form. Dieselbe kann für Aüssen- und Innenwände von Bauten verschiedener Art, wie Wohnbauten, ferner für Uandfassaden, Brunnentröge, Garten-, Basen-, Beet- und Wegeinfassungen, GGrtenbänke, Grabsteine, Blöcke, Balken etc. verwendet werden. Die Betonplatte 1 ist mit teilweise versenkten resp. vorstehenden Natursteinen 2 besetzt, welche der Platte 1 eine Reliefwirkung abgeben. Zu diesem Zweck sind die Natursteine 2 in verschiedenen Abständen voneinander angeordnet und divergieren in der Farbtönung. Bei bestimmter-Anordnung der Natursteine in Bezug auf ihre Farbe und Grösse kann die Platte auch ein plastisches Hosaik darstellen.In the drawing is an example embodiment of the subject matter of the invention shown in an illustration of the manufacturing process, namely Fig. 1 is a view of the structure, FIG. 2 is a section along line I-I in FIG. 1 and Yig. 3 and 4 details to explain the manufacturing process. The one shown Structure is a prefabricated, ready-to-build concrete slab 1 of square or rectangular shape. The same can be different for exterior and interior walls of buildings Type, such as residential buildings, also for wall facades, fountain troughs, garden, base, bed and path borders, garden benches, gravestones, blocks, beams etc. can be used. the Concrete slab 1 is partially sunk, respectively. protruding natural stones 2 occupied, which give the plate 1 a relief effect. For this purpose the natural stones are 2 arranged at different distances from one another and diverge in color. With a certain arrangement of the natural stones in terms of their color and size can the plate also represent a three-dimensional hosaic.

Notwendig ist eine gute dauerhafte Haftung der Natursteine 2-in der Betonplatte 1, wozu eine besondere Einbettung der Steine geschaffen werden musste. Nach dem Eingiessen des fliessbaren Betonbreis 11 in eine der Grösse der herzustellenden Platte 1 entsprechende Foraschale 3 (Fig. 3 und 4) werden die Natursteine 2 eingelegt und mehr oder weniger stark eingedrückt. Jedenfalls müssen die Steine aus der Plattenebene vorstehen, also von der Aussen- resp. Betrachtungsseite her erhaben heraustreten. Nachdem das Abuinden der Betonmasse 11 eingesetzt hat, werden in noch verformbarem Zustand vor den Erstarren derselben, rings um die Natursteine 2 herum, entlang der Umrisslinien, durch Bind rücken von Hand oder mittels Werkzeugen nach innen gerichtete Rinnen 4 erzeugt. Alsdann werden diese Rinnen 4 mit Beton- resp. Mörtelbrei ausgefüllt und eingepresst, wodurch ein Einfassungsrahmen 5 gebildet wird. Durch das Einpressen des Beton- resp. flörtelbreies und die Bildung vom Einfassungsrahmen 5 wird die Betondichtigkeit um den Stein herum erhöht, was den Halterungseffekt wesentlich verbessert. Nach dem Erstarren der Platte 1 und des Einfassungsrahmens 5 wird der Baukörper aus der Formschale 3 genommen und ist nach gewisser Lagerungszeit zur Verwendung bereit, Der Einfassungsrahmen 5 kann Zuschlagsstoffe zur Beschleunigung oder Verlangsamung des Abbindens bei seiner Herstellung aus einem Beton- resp. Mörtelbrei enthalten, wie es die Verhältnisse beim Abbindungsvorgang des Betonbreies für die Platte 1 erfordert. Die Abbindung der Platte 1 ist beim Einfüllen des Betonbreies für die Bildung des Einfasgungsrahmens 5 bereits fortgeschritten, muss Jedoch noch verformbar sein. Der zur Bildung des Einfassungsrahmens gebildete Betonreep. Mörtelbrei kann Betonhärtea@offe wie Granit, Quarz, Carborundum oder sonstige körperhohe Materialien aus künstlichen, natürlichen, mineralischen oder metallischen Stoffen enthalten. Sollen die Platten 1 und die Einfassungsrahmen 5 weiss sein, so wird zweckmässig Weisamarmor-Zement für die Herstellung des bezüglichen Betonbreies verwendet. Die Platte 1 kann zur Festigung ferner Eisenstäbe, Drähte, Gitter et c. enthalten, was für den Einfassungsrahmen besonders bei grossen Steinen gilt.A good permanent adhesion of the natural stones 2 in the concrete slab 1 is necessary, for which a special embedding of the stones had to be created. After the pourable concrete slurry 11 has been poured into a fora shell 3 (FIGS. 3 and 4) corresponding to the size of the slab 1 to be produced, the natural stones 2 are inserted and pressed in to a greater or lesser extent. In any case, the stones must protrude from the plane of the plate, so from the outside or. Step out raised from the viewing side. After the abutment of the concrete mass 11 has started, inwardly directed grooves 4 are produced in a still deformable state before the same, around the natural stones 2, along the contour lines, by binding back by hand or by means of tools. Then these channels 4 with concrete respectively. Mortar slurry filled and pressed in, whereby an enclosure frame 5 is formed. By pressing in the concrete resp. Flörtelbreies and the formation of the edging frame 5, the concrete tightness around the stone is increased, which significantly improves the holding effect. After the plate 1 and the edging frame 5 have solidified, the structure is taken out of the shell mold 3 and is ready for use after a certain storage time. Contain mortar slurry, as required by the conditions during the setting process of the concrete slurry for the plate 1. The setting of the plate 1 has already progressed when the concrete slurry is poured in for the formation of the edging frame 5, but it must still be deformable. The concrete staircase formed to form the edging frame. Mortar slurry can contain concrete hardness such as granite, quartz, carborundum or other body-high materials made of artificial, natural, mineral or metallic substances. If the panels 1 and the border frame 5 are to be white, then white marble cement is expediently used for the production of the concrete slurry in question. The plate 1 can also be used for strengthening iron bars, wires, grids, etc. included, which applies to the frame, especially with large stones.

Dem Beton- resp: Höztelbrei für die Herstellung der Platte sowohl der Einfassungsrahmen 5, können ferner Betonzusatzmittel zugesetzt werden, um die Güteeigenschaften wie Porosität, Wasserdurchlässigkeit, Frostbeständigkeit etc. zu beeinflussen. Der zur Herstellung der Platte 1 dienende Betonbrei kann ferner konventionelle Betonverflüssiger, luftporenbildende Yerflüssiger oder luftporenbildende Zusätze oder Betondichtungsmittel wie Sica enthalten.Both concrete and wood pulp for the manufacture of the plate the edging frame 5, concrete admixtures can also be added to the Quality properties such as porosity, water permeability, frost resistance, etc. to influence. The concrete slurry used to produce the plate 1 can also conventional concrete plasticizers, air entraining agents or air entraining agents Contains additives or concrete sealants such as Sica.

Claims (7)

Patentansprüche (1 Baukörper, dadurch gekennzeichnet, dass derselbe aus einer aus Beton gegossenen, vorfabrizierten Platte besteht, welche teilweise versenkte und teilweise erhabene Natursteine (2) aufweist, die ein Relief bilden, wobei die Natursteine durch in die -Platte eingedrückte aus einem Betonbrei bestehende Einfassungsrahmen zusätzlich gehaltert sind. Claims (1 structure, characterized in that the same consists of a prefabricated slab cast from concrete, which partially has recessed and partially raised natural stones (2) that form a relief, whereby the natural stones consist of a concrete slurry pressed into the plate Edging frames are additionally held. 2. Haukörper nach Anspruch 1, dadurch gekennzeichnet, dass die Natursteine in verschiedenen Farbtönen gehalten, in verschiedenen Abständen zueinanaer und in verschiedenen Tiefen in der Platte eingebettet sind. 2. Haukörper according to claim 1, characterized characterized in that the natural stones are kept in different shades, in different Distances to one another and are embedded in the plate at different depths. 3. Verfahren zur Herstellung des Baukörpers nach .Anspruch 1, dadurch gekennzeichnet, dass mm in eine Formschale (3) ein Betonbrei (lt) einbringt, in diesen Natursteine teilweise versenkt und abcinden lässt, wobei man vor dem Erstarren, um die Naturseine herum Rinnen bildet, niese mit Hörtelbrei ausfüllt und durch Erstarrenlassen Einfassungsrahmen (5) bildet. 3. A method for producing the structure according to .Anspruch 1, characterized in that that mm brings a concrete slurry (lt) into a mold shell (3), in these natural stones partially sunk and can be set, whereby one before solidifying, around the natural beings Forms gutters around it, fills the sneeze with hearing pulp and, by allowing it to solidify, surrounds it (5) forms. 4. Verfahren nach Anspruch 3, dadurch gekennzeichnet, dass man den Betonbrei der Platte zum Teil abbinden lässt, in noch formbarem Zustand die nach innen gerichteten Rinnen (4) anbringt und letztere mit zur Bildung des Einfassungsrahmens (5) dienenden Betonbrei ausfüllt, welcher ebenfalls bereits zum Teil abgebunden, jedoch noch verformbar ist. ' 4. The method according to claim 3, characterized in that that the concrete slurry of the slab is partially allowed to set, while it is still malleable the inwardly directed grooves (4) attaches and the latter with the formation of the Edging frame (5) serving concrete slurry fills, which is also already to Partly set, but is still deformable. ' 5. Verfahren nach Ansprüchen 3 und 4, dadurch gekennzeichnet, dass man dem zur Herstellung der Platte (1) und des Einfassungsrahmens (5) dienenden Betonbrei Zuschlagstoffe zur Beschleunigung oder Verlangsamung des Abbindens beigibt. 5. The method according to claims 3 and 4, characterized in that one is used to manufacture the plate (1) and the edging frame (5) serving concrete slurry aggregates to speed up or slow down the Setting. 6. Verfahren nach Ansprüchen 3 und 4, dadurch gekennzeichnet, dass man dem zur Herstellung der Platte und des Einfassungsrahmens dienenden Beton-Brei Härtestoffe beigibt. 6. The method according to claims 3 and 4, characterized in that that the concrete slurry used to manufacture the plate and the edging frame Adding hardeners. 7. Verfahren nach Ansprüchen 3 und 4, dadurch gekennzeichnet, dass man dem zur Herstellung der Platte oder des Einfassungsrahmens dienenden Betonbrei den Güteeffekt beeinflussende Zusatzmittel beigibt. Für 1'ritz Huber, der Patentanwalt7. The method according to claims 3 and 4, characterized in that that the concrete slurry used to manufacture the plate or the edging frame adds additives influencing the quality effect. For 1'ritz Huber, the patent attorney
DE19671659106 1966-08-27 1967-08-26 Building structure and method of manufacturing the same Pending DE1659106A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CH1264366A CH440637A (en) 1966-08-27 1966-08-27 Structure and method of manufacturing the same

Publications (1)

Publication Number Publication Date
DE1659106A1 true DE1659106A1 (en) 1970-12-23

Family

ID=4385026

Family Applications (1)

Application Number Title Priority Date Filing Date
DE19671659106 Pending DE1659106A1 (en) 1966-08-27 1967-08-26 Building structure and method of manufacturing the same

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CH (1) CH440637A (en)
DE (1) DE1659106A1 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3313813A1 (en) * 1983-04-16 1984-10-25 Hans Graf Bauunternehmung GmbH + Co KG, 5047 Wesseling Wall systems
EP1726731A2 (en) * 2005-05-16 2006-11-29 Cupa Materiales, S.A. Prefabricated panel for construction of walls
DE102005054087B3 (en) * 2005-05-25 2007-01-04 Rothermel, Jürgen Method and device for producing precast components and prefabricated component
FR3017890A1 (en) * 2014-02-24 2015-08-28 Carrieres Men Arvor PANEL HAVING A VISIBLE FACE FORMED BY STONES AND METHOD OF MANUFACTURING THE SAME
NL2019498B1 (en) * 2017-09-07 2019-03-14 Verbaan Holding B V Method for manufacturing a building panel

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3313813A1 (en) * 1983-04-16 1984-10-25 Hans Graf Bauunternehmung GmbH + Co KG, 5047 Wesseling Wall systems
EP1726731A2 (en) * 2005-05-16 2006-11-29 Cupa Materiales, S.A. Prefabricated panel for construction of walls
EP1726731A3 (en) * 2005-05-16 2008-10-22 Cupa Materiales, S.A. Prefabricated panel for construction of walls
DE102005054087B3 (en) * 2005-05-25 2007-01-04 Rothermel, Jürgen Method and device for producing precast components and prefabricated component
FR3017890A1 (en) * 2014-02-24 2015-08-28 Carrieres Men Arvor PANEL HAVING A VISIBLE FACE FORMED BY STONES AND METHOD OF MANUFACTURING THE SAME
NL2019498B1 (en) * 2017-09-07 2019-03-14 Verbaan Holding B V Method for manufacturing a building panel

Also Published As

Publication number Publication date
CH440637A (en) 1967-07-31

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