DE112015001705B4 - Turbinenschaufel, Verschleissschutz-Ausbildungsverfahren, und Turbinenschaufel-Herstellungsverfahren - Google Patents
Turbinenschaufel, Verschleissschutz-Ausbildungsverfahren, und Turbinenschaufel-Herstellungsverfahren Download PDFInfo
- Publication number
- DE112015001705B4 DE112015001705B4 DE112015001705.4T DE112015001705T DE112015001705B4 DE 112015001705 B4 DE112015001705 B4 DE 112015001705B4 DE 112015001705 T DE112015001705 T DE 112015001705T DE 112015001705 B4 DE112015001705 B4 DE 112015001705B4
- Authority
- DE
- Germany
- Prior art keywords
- blade
- arc
- main body
- cladding
- wear protection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 39
- 238000000034 method Methods 0.000 title claims description 28
- 238000005253 cladding Methods 0.000 claims abstract description 64
- 238000003466 welding Methods 0.000 claims abstract description 57
- 230000001012 protector Effects 0.000 claims abstract description 9
- 238000013459 approach Methods 0.000 claims abstract description 8
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 8
- 239000012530 fluid Substances 0.000 claims abstract description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 10
- 239000000843 powder Substances 0.000 description 24
- 229910052751 metal Inorganic materials 0.000 description 18
- 239000002184 metal Substances 0.000 description 18
- 238000010586 diagram Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 10
- 239000010410 layer Substances 0.000 description 8
- 230000002093 peripheral effect Effects 0.000 description 6
- 238000010790 dilution Methods 0.000 description 5
- 239000012895 dilution Substances 0.000 description 5
- 230000003628 erosive effect Effects 0.000 description 5
- 238000005242 forging Methods 0.000 description 5
- 238000003754 machining Methods 0.000 description 5
- 230000007547 defect Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000004326 stimulated echo acquisition mode for imaging Methods 0.000 description 4
- 238000011282 treatment Methods 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- RLQJEEJISHYWON-UHFFFAOYSA-N flonicamid Chemical compound FC(F)(F)C1=CC=NC=C1C(=O)NCC#N RLQJEEJISHYWON-UHFFFAOYSA-N 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 229910001347 Stellite Inorganic materials 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- AHICWQREWHDHHF-UHFFFAOYSA-N chromium;cobalt;iron;manganese;methane;molybdenum;nickel;silicon;tungsten Chemical compound C.[Si].[Cr].[Mn].[Fe].[Co].[Ni].[Mo].[W] AHICWQREWHDHHF-UHFFFAOYSA-N 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010288 cold spraying Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000013077 target material Substances 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
- F01D5/286—Particular treatment of blades, e.g. to increase durability or resistance against corrosion or erosion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/14—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
- B23K26/144—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor the fluid stream containing particles, e.g. powder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/14—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
- B23K26/1462—Nozzles; Features related to nozzles
- B23K26/1464—Supply to, or discharge from, nozzles of media, e.g. gas, powder, wire
- B23K26/147—Features outside the nozzle for feeding the fluid stream towards the workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/34—Laser welding for purposes other than joining
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/005—Repairing methods or devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/14—Form or construction
- F01D5/141—Shape, i.e. outer, aerodynamic form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/001—Turbines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/18—Dissimilar materials
- B23K2103/26—Alloys of Nickel and Cobalt and Chromium
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2220/00—Application
- F05D2220/30—Application in turbines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2240/00—Components
- F05D2240/20—Rotors
- F05D2240/30—Characteristics of rotor blades, i.e. of any element transforming dynamic fluid energy to or from rotational energy and being attached to a rotor
- F05D2240/303—Characteristics of rotor blades, i.e. of any element transforming dynamic fluid energy to or from rotational energy and being attached to a rotor related to the leading edge of a rotor blade
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Fluid Mechanics (AREA)
- Laser Beam Processing (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014-078907 | 2014-04-07 | ||
| JP2014078907A JP6320134B2 (ja) | 2014-04-07 | 2014-04-07 | 動翼、エロージョンシールドの形成方法及び動翼製造方法 |
| PCT/JP2015/060316 WO2015156182A1 (ja) | 2014-04-07 | 2015-04-01 | 動翼、エロージョンシールドの形成方法及び動翼製造方法 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| DE112015001705T5 DE112015001705T5 (de) | 2017-01-05 |
| DE112015001705B4 true DE112015001705B4 (de) | 2021-05-27 |
Family
ID=54287759
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE112015001705.4T Active DE112015001705B4 (de) | 2014-04-07 | 2015-04-01 | Turbinenschaufel, Verschleissschutz-Ausbildungsverfahren, und Turbinenschaufel-Herstellungsverfahren |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US10907483B2 (enExample) |
| JP (1) | JP6320134B2 (enExample) |
| KR (1) | KR101862964B1 (enExample) |
| CN (1) | CN106460529B (enExample) |
| DE (1) | DE112015001705B4 (enExample) |
| WO (1) | WO2015156182A1 (enExample) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR3123379B1 (fr) * | 2021-05-28 | 2024-10-11 | Safran Aircraft Engines | procédé de fabrication d'un bouclier de bord d'attaque et bouclier de bord d'attaque. |
| US12129769B2 (en) | 2022-10-25 | 2024-10-29 | Ge Infrastructure Technology Llc | Erosion-shielded turbine blades and methods of manufacturing the same |
| JP2024074611A (ja) * | 2022-11-21 | 2024-05-31 | トヨタ自動車株式会社 | 肉盛層の製造方法 |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10280907A (ja) * | 1997-04-07 | 1998-10-20 | Mitsubishi Heavy Ind Ltd | 蒸気タービン動翼 |
| JP2012086241A (ja) * | 2010-10-19 | 2012-05-10 | Toshiba Corp | 肉盛溶接方法及び構造材 |
| JP2014028397A (ja) * | 2012-07-04 | 2014-02-13 | Mitsubishi Heavy Ind Ltd | 耐エロージョン性金属材料の溶接方法及びタービン翼 |
| CN103668188A (zh) * | 2013-12-31 | 2014-03-26 | 无锡透平叶片有限公司 | 一种汽轮机叶片激光熔覆防水蚀方法 |
Family Cites Families (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01182504A (ja) * | 1988-01-12 | 1989-07-20 | Mitsubishi Heavy Ind Ltd | タービン動翼の表面改質方法 |
| DE4310896C1 (de) * | 1993-04-02 | 1994-03-24 | Thyssen Industrie | Verfahren zum Herstellen von verschleißfesten Kanten an Turbinenschaufeln |
| EP0991866B2 (de) * | 1997-06-24 | 2011-06-01 | Siemens Aktiengesellschaft | Verdichterschaufel und verwendung einer verdichterschaufel |
| JP2006016671A (ja) * | 2004-07-02 | 2006-01-19 | Hitachi Ltd | Ni基合金部材とその製造法及びタービンエンジン部品並びに溶接材料とその製造法 |
| GB0504576D0 (en) * | 2005-03-05 | 2005-04-13 | Alstom Technology Ltd | Turbine blades and methods for depositing an erosion resistant coating on the same |
| JP4546318B2 (ja) * | 2005-04-15 | 2010-09-15 | 株式会社日立製作所 | Ni基合金部材とその製造法及びタービンエンジン部品並びに溶接材料とその製造法 |
| RU2297538C2 (ru) * | 2005-04-28 | 2007-04-20 | Открытое акционерное общество "Теплоэнергосервис" | Способ упрочнения поверхности верхней части пера турбинной лопатки |
| EP2047939A4 (en) * | 2006-08-02 | 2010-10-13 | Toshiba Kk | EROSION PREVENTION METHOD AND LINK WITH AN EROSION PREVENTION SECTION |
| JP4901413B2 (ja) * | 2006-10-13 | 2012-03-21 | 株式会社東芝 | 浸食防止方法と浸食防止部を備えた部材 |
| JP4928916B2 (ja) * | 2006-11-22 | 2012-05-09 | 株式会社東芝 | ガスタービン高温部品の補修方法およびガスタービン高温部品 |
| EP2072176A1 (de) * | 2007-12-21 | 2009-06-24 | Sulzer Markets and Technology AG | Verfahren zur Herstellung einer Erosionsschutzschicht aus Stahl durch Laserauftragschweissen; Bauteil mit einer solchen Erosionsschutzschicht |
| US8471168B2 (en) * | 2008-06-19 | 2013-06-25 | General Electric Company | Methods of treating metal articles and articles made therefrom |
| US20100028160A1 (en) * | 2008-07-31 | 2010-02-04 | General Electric Company | Compressor blade leading edge shim and related method |
| EP2404739A1 (en) * | 2010-07-09 | 2012-01-11 | 3M Innovative Properties Co. | Durable hyrophobic structured surface |
| KR20120061140A (ko) * | 2010-10-25 | 2012-06-13 | 삼성전자주식회사 | 피시험 소자의 테스트 장치 및 이를 이용한 피시험 소자의 테스트 방법 |
| US20130316183A1 (en) * | 2011-01-13 | 2013-11-28 | Anand A. Kulkarni, JR. | Localized repair of superalloy component |
| US20150275687A1 (en) * | 2011-01-13 | 2015-10-01 | Siemens Energy, Inc. | Localized repair of superalloy component |
| GB201106623D0 (en) * | 2011-04-20 | 2011-06-01 | Rolls Royce Plc | Laser beam intensity distribution |
| DE112013004639B4 (de) | 2012-09-21 | 2024-12-24 | Mitsubishi Heavy Industries, Ltd. | Schweißverfahren zum Auftragsschweißen von erosionsbeständigem Metallmaterial und Turbinenschaufel |
| US9272363B2 (en) * | 2013-01-31 | 2016-03-01 | Siemens Energy, Inc. | Hybrid laser plus submerged arc or electroslag cladding of superalloys |
| JP6100037B2 (ja) * | 2013-03-13 | 2017-03-22 | 三菱重工業株式会社 | 蒸気タービン翼製造方法 |
-
2014
- 2014-04-07 JP JP2014078907A patent/JP6320134B2/ja active Active
-
2015
- 2015-04-01 DE DE112015001705.4T patent/DE112015001705B4/de active Active
- 2015-04-01 WO PCT/JP2015/060316 patent/WO2015156182A1/ja not_active Ceased
- 2015-04-01 KR KR1020167023983A patent/KR101862964B1/ko active Active
- 2015-04-01 CN CN201580012248.2A patent/CN106460529B/zh active Active
- 2015-04-01 US US15/123,800 patent/US10907483B2/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10280907A (ja) * | 1997-04-07 | 1998-10-20 | Mitsubishi Heavy Ind Ltd | 蒸気タービン動翼 |
| JP2012086241A (ja) * | 2010-10-19 | 2012-05-10 | Toshiba Corp | 肉盛溶接方法及び構造材 |
| JP2014028397A (ja) * | 2012-07-04 | 2014-02-13 | Mitsubishi Heavy Ind Ltd | 耐エロージョン性金属材料の溶接方法及びタービン翼 |
| CN103668188A (zh) * | 2013-12-31 | 2014-03-26 | 无锡透平叶片有限公司 | 一种汽轮机叶片激光熔覆防水蚀方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106460529A (zh) | 2017-02-22 |
| WO2015156182A1 (ja) | 2015-10-15 |
| JP6320134B2 (ja) | 2018-05-09 |
| DE112015001705T5 (de) | 2017-01-05 |
| CN106460529B (zh) | 2018-10-16 |
| US20170016334A1 (en) | 2017-01-19 |
| KR20160114181A (ko) | 2016-10-04 |
| US10907483B2 (en) | 2021-02-02 |
| KR101862964B1 (ko) | 2018-07-04 |
| JP2015200218A (ja) | 2015-11-12 |
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