DE102015011580A1 - Container Dämmhülle - Google Patents

Abstract

The container insulation sleeve of the invention relates to the construction industry. Used ISO sea containers are used to create heat- and cold-protected living space by forming container parts and a thermal insulation surrounding the container to form the container insulating cover. For this purpose, the side walls are cut out of used ISO sea containers and placed with a distance around the container to be insulated. The resulting cavity is filled with thermal insulation, preferably with foam glass gravel. The roof is also insulated with foam glass gravel. Alternatively, building bales are also suitable for wall and roof insulation. The whole thing is protected by a roof structure for which container parts are also usable. The surrounding steel shell of the container insulation shell is also a protection against vandalism and fire hazard and conveys a sense of security. It is advantageous if the building foundation is also thermally insulated. In this way, an ecological, energy-efficient and cost-effective housing is created very quickly, even reaching the passive house standard.

Description

The invention relates to a thermal insulation sleeve for used ISO sea containers.

The subject invention belongs to the construction industry.

Parts cut out of used ISO sea containers together with insulating material form a thermal insulation cover for used ISO sea containers. The old building materials and insulation materials used are ecologically favorable and recuperation-friendly.

In August 2015, there were about 60 million refugees on our planet looking for a home and an apartment. Huge tent cities are indicative of the great need for housing. Tents are not suitable for the hot and cold season, so a better solution is needed. Factory made Residential containers have low thermal insulation, so there is a lot of cooling or heating costs to pay. Naturally, such factory-made residential containers are not cheap in terms of purchase and maintenance, which is why the communities are looking for cheaper housing solutions with low maintenance costs and fast availability. The refugee problem provides a great potential of cheap and highly willing workers who want to create their own living space with their hands and are highly motivated. This is the subject of the invention, as will be shown, very contrary.

On the other hand, in August 2015, about 30 million ISO sea containers were in circulation on our earth for the transport of goods. After a few years of use, many of these containers are second-hand to buy worldwide. They can then be prepared as living space. However, these transport containers still have no thermal insulation, so they are to be retrofitted if you want to make apartments or halls out of them. There are already building complexes built with used containers, but these do not yet have optimal thermal insulation, let alone passive house insulation, as required by 2021 according to an EU Buildings Directive for new buildings. Passive house insulation only requires a small amount of energy for the heating system.

• – Jederzeit zugänglich ist, z. B. für Schichtarbeiter,
• – Schnell und überaus billig herzustellen ist,
• – Deren Unterhaltskosten gerade im Winter minimal sind.

Furthermore, most archery clubs have an urgent need for their own archery training hall, because the use of public halls for this sport is limited and then usually in the late evening hours (eg from 20 clock). All these clubs have the great desire for their own hall, the

• - Accessible at any time, eg. Eg for shift workers,
• - Fast and extremely cheap to produce,
• - Their maintenance costs are minimal, especially in winter.

There are, of course, suitable longitudinal solutions for this requirement with conventional construction technology, but such halls can hardly afford a club. For other applications, cheap halls are needed.

• 1. Es gibt einen überaus großen Bedarf an billigem, schnell zu errichtenden Wohnraum mit auf die Dauer niedrigen Kosten.
• 2. Fabrikmäßig hergestellte Wohncontainer sind verhältnismäßig teuer, ihre Wärmedämmung ist noch nicht optimal gelöst und sie haben keine Passivhausdämmung, weshalb ihr Unterhalt kostspielig ist.
• 3. Für den Bogensport oder andere Anwendungsfälle gibt es zu wenige Hallen, die zu vernünftigen Zeiten benutzt werden können, so dass ein großer Bedarf an einer eigenen, billigen Halle besteht.
• 4. Bei gebrauchten ISO-Seecontainern ist die Wärmedämmung noch nicht optimal gelöst.
• 5. Das große Potential an arbeitswilligen Flüchtlingen kann dazu genutzt werden, Wohnraum aus gebrauchten ISO-Seecontainern schnell und billig herzustellen.

In summary, the following defects or aspects can be identified:

• 1. There is a huge need for cheap, fast-to-build housing with low cost in the long term.
• 2. Factory made residential containers are relatively expensive, their insulation is not yet optimally solved and they have no passive house insulation, which is why their maintenance is costly.
• 3. For archery or other applications, there are too few halls that can be used at reasonable times, so there is a great need for an own, cheap hall.
• 4. For used ISO sea containers, the thermal insulation is not yet optimally solved.
• 5. The great potential of refugees willing to work can be used to quickly and inexpensively produce living space from used ISO sea containers.

The invention is therefore based on the object to take into account these deficiencies and aspects and to develop for used ISO sea containers thermal insulation, which meets the passive house standard.

This object is achieved by a container Dämmhülle according to the features of claim 1. This is done according to the principle described below and the possible applications listed thereafter.

A. Principle

Around a used ISO sea container according to the invention steel outer walls, a steel roof and other items are mounted, all of which are cut out of used ISO sea containers. These steel outer walls are placed at a distance from the used ISO sea container, so that a cavity was created, which is filled with thermal insulation. This can meet the passive house standard with a correspondingly selected distance. This is defined so that all components of the building envelope should have a U-value of less than 0.15 W / m ² K. The inventive Container insulation cover for a used ISO sea container begins with the wall insulation and the steel outer walls from the insulated upper edge of the foundation and ends with the roof insulation and the roof construction, whereby the roof covering can consist of used container parts. In this way, together with the foundation insulation creates a closed thermal insulation around the used ISO sea container around. In the container insulation shell also well-insulated windows and doors are incorporated accordingly.

Incidentally, the ISO sea container and the container insulation cover provide excellent protection against vandalism and fire through the steel cover, thus giving the feeling of security to the new residents, who are often shaken by life.

1 shows an example in cross section for a stand-alone ISO sea container. By lining up further containers, from which the inner side walls are cut out, a hall or archery hall is created, all of which are insulated according to the same principle.

B. Building foundation

For this purpose, a building foundation with foam glass gravel is best suited for this application. Such a building foundation discloses, for example, the publication DE 101 46 062 A1 with the title "Foundation structure for structures with load-bearing insulation". On the ground, foam glass gravel is spread out and compacted. Foam glass gravel is made of recycled glass, which is heated, foamed and then broken. The resulting material is load-bearing, heat-insulating, pressure-resistant, waterproof, ecological and extremely light. It is available as open bulk cargo for land vehicles or as bulk cargo in BigBags for land and air vehicles. With the help of stored in the foam glass ballast load transfer elements, eg. As concrete slabs or used sleepers made of wood, concrete or steel, which can be distributed through the building part load and dissipated in the foundation body foam glass gravel. The load transfer elements then form a support surface for a used ISO sea container.

If necessary, above the load transfer elements also load distribution elements, for. B. used railway tracks, be arranged. You can take on and distribute even larger loads like point loads. By using ball-bearing container scooters, which are suspended in the four corner supports of the container, containers placed on the rails can also be easily moved and anchored at the storage site in an earthquake-proof manner.

The use of railway tracks and container scooters is always an advantage if ISO sea containers are to be set up on a difficult terrain. Difficult because the ground and the floor of the footprint or their access is not enough for such heavy objects or not even suitable. This can be z. B. be a bog, where a heavy transport vehicle can not drive. Or it is a forest area with difficult access because only a single paved road can reach the footprint of the container. After all, the smallest ISO sea container (20 ft) weighs 2,300 kg when empty, the larger (45 ft) up to 4,800 kg. Then it is of great advantage if there is a way to easily move the containers on rails with the container roller to the place of installation.

For the container Dämmhülle the subject invention are used around the ISO sea container around as insulation either a pourable or a stackable insulation.

C. Floatable insulation

The pourable insulation is the preferred insulation of the subject invention and it is preferably the foam glass ballast used, which is filled in the outer cavity and thus forms the wall insulation. A lift truck or a tower crane can help here. This working method is time-saving, it manages with little staff and is therefore cost-saving. For the roof insulation, the foam glass ballast is simply poured into the necessary thickness on the roof of the ISO sea container. This roof insulation must be protected from wind and weather, including a roof construction is provided. Preferably container parts can be used for the roof construction, which are cut out of other containers. Or it will be conventional components such. B. wooden beams used.

D. Stackable insulation

• – Erstens ist die Strohdämmung der bei weitem billigste Dämmstoff.
• – Zweitens kann der hohe Arbeitsaufwand kostenmäßig stark gesenkt werden, wenn wie eingangs erwähnt, viele Helfer, z. B. Flüchtlinge, zur Verfügung stehen.

As a stackable insulation according to the invention preferably Baustrohballen be used for wall insulation, which are stacked and supported. Before this insulating wall is set to protect against wind and weather, vandalism, etc. the steel outer wall according to the invention, which is cut out of used ISO sea containers. Also for the roof insulation also Baustrohballen are spread so that a coherent layer of insulation is created. A roof construction protects against wind and weather, preferably using container parts can cut out of other containers. Or it will be conventional components such. B. wooden beams used. The straw bale insulation, seen from the workload, quite expensive. However, there are two points to consider:

• - First, straw insulation is by far the cheapest insulation material.
• - Second, the high workload can be greatly reduced in terms of costs, if, as mentioned above, many helpers, z. As refugees, are available.

The insulation with Baustrohballen is already a fairly old Dämmmethode, z. In USA. There are now numerous investigations in which many prejudices have been refuted, for. As fire, insect and Nagetierfraß etc. In this respect, the steel outer wall of the insulating shell used is of great advantage, since it protects against the dangers listed in any case.

Further advantages and features of the invention will become apparent from the claims and from the following drawings.

1 shows the cross section of the container insulation sleeve according to the invention 10 , First, this requires a foundation made of foam glass ballast 12 and load transfer elements 13 is formed. This is followed by the container insulation sleeve 10 which consists of three components: the used container outer wall 14 , the thermal insulation 16 for the walls and the roof as well as the roof construction 17 with the used roofing 18 ,

As an extension of the load transfer elements 13 are in the lower right corner of the 1 another container scooter 19 and a load distribution element 20 located. Both parts are embedded in foam glass gravel so that it reaches to the lower edge of the container.

• – Schaumglasschotter: Lastabtragendes Recyclingmaterial als Wärmedämmung, feuchteresistent, diffusionsoffen, Unbrennbar, beständig gegen Alterung, Verrottung und Nagetiere
• – Baustrohballenballen: Billigster Wärmedämmstoff

The container insulation sleeve according to the invention thus has the following advantages:

• - Foam glass ballast: Load-bearing recycled material as thermal insulation, moisture-resistant, vapor-permeable, non-flammable, resistant to aging, rotting and rodents
• - Baustalerballenballen: Cheapest thermal insulation material

• – Hoch wärmedämmend, für den Passivhausstandard geeignet
• – Besonders geeignet für Containergebäude
• – Einfach und schnell erstellbar
• – Nur wenig Fachpersonal nötig
• – Trockenbaumethode, da kein Wassereinsatz erfolgt
• – Keine Trocknungszeiten
• – Keine witterungsbedingten Wartezeiten, Winterbau möglich
• – Sicherheit gegen Vandalismus und Brandgefahr
• – Einsatz von Altmaterial: Stahlteile von gebrauchten ISO-Seecontainern sowie Altmaterial der Lastübertragungselemente
• – Alle Teile sind nach Auflassung wiederverwendbar
• – Sehr ökologisch, energieeffizient
• – Kostengünstig
• – Platzangebot im 20 ft Container:
• – 2 3-Fachstockbetten 90 × 200 cm, 1 Bettcouch
• – 1 Tisch, 7 Stühle
• – 1 Küchenzeile, 1 Kühlschrank, 2 Waschgeräte, 1 Schrank

Overall, the following applies to the container insulating sleeve:

• - High thermal insulation, suitable for the passive house standard
• - Especially suitable for container buildings
• - Easy and quick to set up
• - Only a small number of skilled personnel required
• - Dry method, as there is no use of water
• - No drying times
• - No weather-related waiting times, winter construction possible
• - Security against vandalism and fire hazard
• - Use of used material: steel parts of used ISO sea containers as well as old material of the load transfer elements
• - All parts are reusable after disposal
• - Very ecological, energy efficient
• - Cost effective
• - Space in the 20 ft container:
• - 2 3-bunk beds 90 × 200 cm, 1 sofa bed
• - 1 table, 7 chairs
• - 1 kitchenette, 1 fridge, 2 washing machines, 1 closet

LIST OF REFERENCE NUMBERS

10

Container Dämmhülle

11

ground

12

Foam glass gravel

13

Load transfer element

14

Used container exterior wall

15

Used ISO sea container

16

thermal insulation

17

roof construction

18

Used roofing

19

Container Roller

20

Load distribution element

QUOTES INCLUDE IN THE DESCRIPTION

This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.

Cited patent literature

• DE 10146062 A1 [0014]

Claims (8)

Container insulating sleeve ( 10 ) for a used ISO sea container ( 15 ) with at least one used container outer wall ( 14 ) for producing a cavity to the used ISO sea container ( 15 ), with at least one thermal insulation ( 16 ) for the walls and the roof and at least one used roof covering ( 18 ). Container insulating sleeve ( 10 ) according to claim 1, characterized in that the at least one used container outer wall ( 14 ) with its base on at least one load transfer element ( 13 ) and rises up there. Container insulating sleeve ( 10 ) according to claim 1, characterized in that the at least one thermal insulation ( 16 ) with its base on at least one load transfer element ( 13 ) and rises up there. Container insulating sleeve ( 10 ) according to claim 1, characterized in that the at least one thermal insulation ( 16 ) for the roof insulation horizontally on the used ISO sea container ( 15 ) rests. Container insulating sleeve ( 10 ) according to claim 1, characterized in that the at least one thermal insulation ( 16 ) for the wall and roof insulation made of foam glass gravel ( 12 ) or building bales. Container insulating sleeve ( 10 ) according to claim 1, characterized in that the roof construction ( 17 ) and the used roofing ( 18 ) from parts of used ISO sea containers ( 15 ). Container insulating sleeve ( 10 ) according to claim 1, characterized in that the container insulating sleeve ( 10 ) not just for a standalone used ISO sea container ( 15 ) but also for a series of used ISO sea containers ( 15 ). Used ISO sea container ( 15 ) with a container insulating sleeve ( 10 ) according to any one of the preceding claims.

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