CN2378403Y - Machine for carding animal fibres (down) - Google Patents

Abstract

The utility model relates to a down carding machine, belonging to special equipment for extracting and carding animal fibers (down). The utility model uses slow type roller pressurization, and uses the combined type of levers and springs. The utility model is characterized in that the utility model is provided with two impurity removing regions, and the diameter ratio of a burring roller, a cylinder, and a doffer is 280: 600: 320; a definite curve is formed on a machine frame of which the width is 500MM, and the coarse and the fine mixing down (wool, hair) can be separated. The utility model has the advantages of small ground occupation, few carding times, high down extracting rate, and low power consumption, and the utility model is suitable for using in small down factories and families.

Description

Carding machine

The utility model relates to a kind of animal fiber (fine hair) extraction equipment, specialty is extracted the animal fiber-spinnable, fine hair extracts special equipment, definite a kind of centrifugal force and textile raw material that utilizes mechanical energy to produce of saying so produces airflow direction in the suffered mechanical energy size of rotary components, speed, angle, under the condition of two dial combings, make suede, hair, send out, thickness separately, extract the novel mechanical equipment in the animal fiber fiber-spinnable.

At present, animal fiber fine hair extracts in the processing industry, existing large-scale fine hair carding machine tool, but defecation degree and recovery rate are not thorough, power consumption is too high, especially contains fiber-spinnable after a little while at animal fiber, loses more than gain, the animal fiber-spinnable that is known as for " soft gold " can not fully be extracted, wasted textile raw material.Thereby the advanced small-sized fine hair that pastoral area people and fine hair specialist thirst for having a kind of every household to install always extracts carding equipment, and this has a difficult problem of being known as " soft gold " animal fiber to solve extraction.

The purpose of this utility model is to make a kind of carding machine, and it can not only be increased work efficiency, and increases animal fiber and extracts yield and quality, and can also conveniently install, applicable to small-sized fine hair factory and family.

The purpose of this utility model is to realize like this, it is the comprehensive function that utilizes mechanical energy and air-flow, remove thick nose angle degree by changing, it is long-pending that increase removes asperities, under centrifugal force and action of inertia, remove the basic principle under the direction subsidiary conditions and the organic synthesis of mechanical energy at air-flow, and according to suede, hair, the mass ratio difference sent out, volume differs, and produces characteristics such as inertia varies in size under mechanical action of centrifugal force, fiber thickness is separated, extract and to spin animal fiber (suede, hair).

The utility model carding machine mainly comprises, feeds to plate, slow formula roller pressurization, and licker-in roller, cylinder, doffer, swing die, size are leaked combing roller and compositions such as impurity-removal knife, follower on the end, the total journey of transmission, the cylinder, are connected on the frame.It is characterized in that carding machine is provided with two denuded zones, denuded zone is given at the bottom of plate, slow formula roller pressurization, licker-in roller, the little leakage and the thickness separated space of mixing is formed by feeding, and places the lower right side of licker-in roller at the bottom of the little leakage; Another denuded zone by two combing rollers, stripping hair roller and on settle in an area and form, also be mounted with impurity-removal knife on the licker-in roller right side, the impurity-removal knife bottom is provided with a follower, also is provided with seal bootr at combing roller and stripping mao roller top.

Slow formula roller pressurization employing lever and groups of springs are box-like.

When actuating motor turns round, treat rotating speed forward to decide rotating speed after, feed to plate from feeding equably, under the effect of slow formula roller pressurization rotation, suede, hair, send out and advance to licker-in roller, stud with saw blade on the roller, purpose when rotated, divide comb fine hair to send out, the pulling force that colludes of licker-in roller rotary components is sent out separately fine hair, and under the condition of licker-in roller rotary centrifugal force and inertia, thickness will be separated, fine hair and scared being separately, fine hair is transferred to cylinder and forms a Disengagement zone.

The cylinder rotation has the saw blade card clothing, cylinder is provided with combing roller, impurity-removal knife and follower, this is under the cylinder rotating conditions, each assembly carries out the branch comb, the centrifugal force inertia that the cylinder assembly is produced, fine hair is separated, and impurity-removal knife is near cylinder surface, adjustable gaps, the control gap is changeable when different brackets fine hair, makes coarse wool form second down in an opposite direction at this and settles in an area.Follower linear uniform motion, second hair of settling in an area and assorted being discharged from outside the machine.

Because fine hair kicks the beam, gap adjustment everywhere reaches standard, makes air-flow produce motion and settles in an area at two, causes the fine hair that separates the thickness weight that varies in weight.

Collecting fine hair is to finish by rotary components doffer and swing die, stud with card clothing on the doffer, cylinder and doffer be equipped with certain speed make the cylinder dial with fine hair accumulate on the contrary needle track husband, the doffer rotates to the opposing party and contacts with the swing die, contact point must be downward at doffer's parallel, horizontal center line, at this moment die is in swing, contact-making surface be transferred to fixed gap, fine hair on the doffer is moved down equably, enter collecting box, form an assorted separation process of thickness, realize the extraction purpose of animal fiber (fine hair).

Complete each assembly of machine is the casting workpiece, and part is that the steel part cooperation utilizes.

The utility model has the advantages that the combing pass is few, can go out thick impurity removal automatically, fine hair recovery rate height; It is less that the board width is installed, and area occupied is again little; Power consumption is low, is suitable for small-sized fine hair factory and family comb suede.

Below in conjunction with accompanying drawing the utility model is described further, accompanying drawing is a structural representation of the present utility model: wherein 1, feed to plate; 2, slow formula roller pressurization; 3, licker-in roller; 4, licker-in roller and divide the comb operating point to clearer board; 5, the assorted separated space of thickness; 6, cylinder contacts the operating point with licker-in roller; 7, combing roller; 8, settle in an area on; 9, impurity-removal knife; 10, thick foreign material remove thick cutter; 11, stripping hair roller; 12, follower; 13, cylinder and doffer operating point; 14, doffer's dial; 15, swing die; 16, velour-collecting box; 17, leak at the end greatly; 18, at the bottom of the little leakage; 19, licker-in roller cover plate; 20, cylinder rear cowl; 21, cylinder shroud upper panel; 22, seal bootr; 23, cylinder; 24, doffer; 25, frame.

Embodiment:

In carding process, purpose is fine hair, scared careful separation, the assembly of creating these conditions has feeds to meal, slow formula roller pressurization, licker-in roller, cylinder, doffer's diameter ratio is 280: 600: 320mm, on machine width of cloth 500mm frame, form certain curve, on establish remove thick, impurity removing roller and cutter and follower automatically, what the doffer adopted is to swing die etc.During this equipment operate as normal, hotwire (motor), after full machine is worked well, with former suede, hair, send out evenly and feed to plate from feeding, under the rotating condition of roller pressurization, have the saw blade licker-in roller to operating point and rotation at a high speed and carry out the hook joint branch and comb to feeding the working face of giving plate at the uniform velocity forward, make the assorted separation condition that causes weight differential of thickness, the centrifugal force of rotation licker-in roller, the fine hair that colludes is sent out is used to power, the place falls slightly in different area, make thickness separately, the fine hair that is worth that helps weaving enters cylinder, under speed ratio becomes certain condition, cylinder surface line speed ratio licker-in roller height, the dial hook at the contact-making surface place of these two assemblies is to being to same direction, promptly along hook, so the cylinder wire surface is hung away the fine hair of licker-in roller wire surface, to cylinder, divide comb to remove slightly, impurity removing roller separates, the same assembly of this assembly has identical operation principle, but is that going up of this utility model removed thick, the removal of impurities pith is provided with and removes thick cutter, follower becomes automatic condition, outside the thick assorted eliminating machine, not getting rid of the fine hair that removes on the cylinder in the slave, then is the high-quality fiber-spinnable, be directed at the doffer forward with cylinder, but the face hook of this contact-making surface is to being same direction, but reverse, chooses the suitable speed ratio and the size of flute profile, fine hair on the cylinder is accumulated on the doffer, and doffer's low-speed running is to the swing die.Cut down, enter collection fine hair case, finish combing whole process.

Carding machine as shown in the figure, total length 1600mm, machine width of cloth working width 500mm is rack section 25, on be equipped with and feed to plate 1, slow formula pressurization roller 2, two assemblies enter in feeding and feed to plate 1 working face and licker-in roller 3, and Φ 280 peripheries are surrounded by the special-purpose saw blade of weaving, touch mutually being in that to feed to 1 one points of plate be minute to comb an operating point 4, licker-in roller 3 surperficial linear speeds are the inertia of 8m/S ' generation centrifugal force and institute's combing fine hair, divide and comb into surperficial single state, be subjected to the centrifugal force size, the inertia size, thickness is mixed and is formed at the assorted separated space 5 of thickness, create first and settle in an area, in this separation, cylinder 23 contacts operating point 6 with licker-in roller 3, be surrounded by the weaving special Card Clothing above the cylinder 23,12 meters of cylinder 23 Φ 600mm surface linear speeds are along colluding the fine, soft fur suede of snatching on the licker-in roller to be retained, to last combing roller 7, segment, enter afterwards and settle in an area 8, under the effect of impurity-removal knife 9, under the condition of rotary components, form second and settle in an area, create the assorted separation condition of second thickness, in last 8 separation of settling in an area.Fine hair is with the cylinder 23 and doffer operating point 13 that run up.Thick foreign material are removed thick cutter 10, stripping hair roller 11 peels, and enter follower 12.The fine hair operating point turns to doffer 24, and cylinder 23 produces speed ratio, doffer 24 Φ 320mm with doffer's 24 low speed at a high speed, surface linear speed 750mm/s, select the weaving special Card Clothing for use, contact cylinder 23 colludes with the 13 liang of pins in doffer operating point are contrary, and clockwise same direction produces with low speed at a high speed assembles, make cylinder 23 fine hair of hanging, gather on doffer's dial 14,, swing die 15 per minutes 1200 times with to the swing die 15 that turns to the opposing party, make fine hair collect velour-collecting box 16, finish carding process from doffer 24.Big leak at the bottom of the end 17, the little leakage 18, be the guide effect of holding fine hair air-flow, the gap is changeable, adjusts licker-in roller cover plate 19, cylinder rear cowl 20, shroud upper panel 21 according to the quality of former fine hair, be the guiding air-flow, make fine hair divide comb to create conditions smoothly, seal bootr 22 does not disorderly fly everywhere for security protection sealing air-flow, and licker-in roller wallboard, cylinder wallboard, doffer's wallboard are the effect of sealing, rotary components and other assemblies of support, transmission is carried out transmission with motor, forms the total journey of transmission of this machine.

Claims (4)

1, a kind of carding machine comprises that mainly frame feed to give plate, slow formula roller pressurization, licker-in roller, cylinder, doffer, swing die, the size leakage end, the total journey of transmission, composition such as combing roller and impurity-removal knife, follower on the cylinder, it is characterized in that carding machine is provided with two denuded zones, denuded zone is given at the bottom of plate, slow formula roller pressurization, licker-in roller, the little leakage and the thickness separated space of mixing is formed by feeding, and places the lower right side of licker-in roller at the bottom of the little leakage; Another denuded zone by two combing rollers, stripping hair roller and on settle in an area and form, also be mounted with impurity-removal knife on the licker-in roller right side, the impurity-removal knife bottom is provided with a follower, also is provided with seal bootr at combing roller and stripping mao roller top.

2, carding machine according to claim 1 is characterized in that licker-in roller, cylinder, doffer's diameter ratio are 280: 600: 320.

3, carding machine according to claim 1 is characterized in that slow formula roller pressurization employing lever and groups of springs are box-like.

4, carding machine according to claim 2 is characterized in that combing roller and stripping hair roller top also are provided with seal bootr.

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