CN106435847B - A kind of solid multiple spot goes thick miscellaneous carding method and its equipment - Google Patents
A kind of solid multiple spot goes thick miscellaneous carding method and its equipment Download PDFInfo
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- CN106435847B CN106435847B CN201610896147.2A CN201610896147A CN106435847B CN 106435847 B CN106435847 B CN 106435847B CN 201610896147 A CN201610896147 A CN 201610896147A CN 106435847 B CN106435847 B CN 106435847B
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- comb
- roller
- big cylinder
- licker
- carding
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/04—Carding machines with worker and stripper or like rollers operating in association with a main cylinder
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/14—Constructional features of carding elements, e.g. for facilitating attachment of card clothing
- D01G15/16—Main cylinders; Breasts
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/14—Constructional features of carding elements, e.g. for facilitating attachment of card clothing
- D01G15/18—Workers; Strippers; Doffers
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The present invention goes thick miscellaneous carding method and its equipment for a kind of three-dimensional multiple spot, the big cylinder that this method is operated by installing a uplink behind the combing roller of carding machine, and roller point comb is carried out on cylinder uplink circumference to realize by combing Condensing Roller, stripping hair combing roller, the carding agencies cutting rough cutter etc. and form in the appropriate location on the upper half circle surface of big cylinder installation 1-4 sets, coarse wool and impurity in common removal scopular, then by villus export agency outside the villus export machine after being divided comb；The 1-4 set carding agencies for the big cylinder, the installation of big cylinder upper half circle surface that the equipment includes licker-in, is set to licker-in rear and the floccus transfer export agency for being set to big cylinder rear.The method of the present invention and equipment have the advantages that fibre damage smaller, point more efficient, the floor space smaller of comb, more adaptable.
Description
Technical field
The present invention relates to point comb processing technique field of wool spinning textured fiber, more particularly to a kind of three-dimensional multiple spot removes thick miscellaneous point of comb
Method and apparatus.
Background technology
Currently, during the cashmere card of wool textile industry, point comb removal coarse wool and miscellaneous is carried out to cashmere raw fibre
There are mainly two types of the methods of matter, one is in the horizontal direction utilize roller and point comb licker-in between or feed plate with point comb a licker-in
Between carding role or uplink cylinder and flat-clothing between carding role complete, such as：" giving clearer board --- licker-in " point comb side
Method（See Fig. 4）Or " roller --- licker-in " carding method（See Fig. 5), or " uplink cylinder --- flat-clothing " carding method（See
Fig. 6).The former of this first two kind method is in the horizontal direction, to play gripping to feeding fiber to clearer board and pressurization roller mechanism,
Then divide fiber when needle cloth downlink high-speed motion on comb licker-in to gripping to be formed and puncture combing strike effect, make thickness suede, hair
Between generate centrifugal force difference, to which the needle cloth curable grip for making coarse wool overcome relatively high speed combing roller is divided under the effect of gravity
It separates out and；The latter is that in the horizontal direction, feeding roller mechanism plays gripping to feeding fiber, and needle on comb licker-in is then divided to plant
When row high-speed motion, is contacted with a point comb licker-in with bottom roll and most nearby form puncture combing strike effect with the fiber of gripping, made
Centrifugal force difference is generated between thickness suede, hair, to make coarse wool overcome the needle cloth curable grip of relatively high speed combing roller in gravity
It is separated under effect；The third carding method is the carding role utilized between flat-clothing and the big Bearded-needle knitted cloth of uplink,
Under air-flow and centrifugation force effect, so that coarse wool and impurity is deposited on flat-clothing and be separated.This first two kind carding method
Although being all effective carding method, all there is horizontal occupation of land distance, the downlink air-flow that combing roller generates when dividing comb is easy
So that villus is also detached from the problem of needle cloth influences carding effect, but also there is a problem of that fibre damage is relatively large, and the third
Carding method, which equally exists, to be taken up an area distance and causes relative fiber to damage big problem since polylith flat-clothing participates in a point comb.
Invention content
The purpose of the present invention is to provide a kind of floor space smaller, fibre damage smaller, carding effects preferably to divide comb
Method and corresponding point of comb equipment.The purpose of the present invention is what is be achieved through the following technical solutions：
A kind of solid multiple spot removes thick miscellaneous carding method, the described method comprises the following steps：
A. a point comb is first carried out to the scopular being fed to by the licker-in of the horizontal direction installation in carding machine rotated clockwise,
Coarse wool, impurity are removed, floccus through excessively comb impurity elimination after of the hanging support on the licker-in operates uplink with licker-in；
B. by the big cylinder mounted on the licker-in subsequent uplink operating going out through the floccus after point combing on licker-in
It is transferred on big cylinder, floccus operates uplink with big cylinder；
C. floccus is divided by 1-4 set carding agencies of the big cylinder upper half circle surface installation operated in uplink
Comb, substep remove coarse wool, impurity；
D. floccus is exported outside mechanism export machine.
Further, the big cylinder turns to clockwise, and linear velocity is 560-920 ms/min；The licker-in turns to the inverse time
Needle, licker-in linear velocity are 1/2.5-the 1/1.55 of big cylinder linear velocity.
Further, the carding agencies by conveyer belt, collecting tank, scraper plate, cut rough cutter, stripping hair combing roller, comb and agglomerate
Roller group is at combing Condensing Roller is combed from the cylinder surface to run at high speed agglomerates the villus containing coarse wool and impurity, runs at high speed
Stripping hair combing roller high speed strip and hit the villus combed on Condensing Roller, strip at a high speed the high speed strike that generates in the process with
It centrifuges under force effect, coarse wool and impurity are separated or float on the outermost layer of stripper roller combing roller, are then collected slot receipts
Collection is exported with the movement of conveyer belt outside machine；By the needle cloth transfer on the big cylinder surface of tomentum after point comb, complete in big tin
A carding process on woods.
Further, the linear velocity for combing Condensing Roller is 1/12-the 1/20 of big cylinder linear velocity, is turned to counterclockwise or suitable
Hour hands；The linear velocity for shelling hair combing roller is 1/4-the 1/2 of big cylinder linear velocity, is turned to counterclockwise.
A kind of solid multiple spot goes thick miscellaneous point of comb equipment, described point of comb equipment to include licker-in, be set to the big tin at licker-in rear
1-4 set carding agencies that woods, big cylinder upper half circle surface are installed and the floccus transfer export for being set to big cylinder rear
Mechanism；The licker-in is to divide comb licker-in or get rid of rough segmentation to comb licker-in.
Further, the carding agencies by conveyer belt, collecting tank, scraper plate, cut rough cutter, stripping hair combing roller, comb and agglomerate
Roller group is U-shaped or C-shaped at, collecting tank, cuts vertical tangent lines angle of the rough cutter along stripping hair combing roller outer surface and is mounted on collecting tank,
Conveyer belt, which is placed on, collects groove bottom and, conveyer belt output transmission along big cylinder axial direction parallel motion parallel with groove bottom is collected
Coarse wool, impurity, scraper plate plane are vertically fixedly mounted on the upper surface of conveyer belt, and coarse wool, impurity are wiped on rough cutter off from cutting.
Further, described to comb a diameter of 82-160 centimetres of Condensing Roller, the needle of cohesion roller card clothing is combed to for up time
Needle direction；Shell hair combing roller a diameter of 74-160 centimetres shell the needle of hair opening roller to for counterclockwise.
Further, the export agency is doffer-doffer gear, doffer-stripping hair roller mechanism, gets rid of rough segmentation comb thorn
Any one in roller-dust cage cohesion transfer device, negative pressure suction mechanism.
Further, cover board carding agencies are also provided between the carding agencies and export agency.
Further, described point of comb licker-in or rough segmentation a diameter of 240-270 millimeters of licker-in of comb, the taker-in clothing are got rid of
Upper per inch has the metal sawtooth of 4-8 teeth, and needle is to for counterclockwise；A diameter of 670-1150 lis of the big cylinder
Rice, Bearded-needle knitted cloth needle is to for clockwise.
The beneficial effects of the invention are as follows：
The method of the present invention is due to being not have a point comb point only in horizontal direction, and also increase in the big cylinder upper half of carding machine
Roller point has been added to comb point, and the roller minute comb for dividing comb point to hold for nothing and comb by force firmly due to newly increasing, and carding effect
Can easily be adjusted by adjusting the rotating speed of the stripping hair combing roller in new carding agencies, thus fibre damage smaller, point
Comb more efficient, floor space smaller, more adaptable.The technology and equipment only can be once used alone, can also
Multiplicating is applied in combination, and can also be applied in combination with other points of comb technologies and process equipment, it may also be used for combing machine for fur is made also to have
There is point comb to go the technological transformation of thick miscellaneous function.
Below in conjunction with the accompanying drawings and specific implementation mode is described in further detail invention.
Description of the drawings
Fig. 1 is present invention process flow chart；
Fig. 2 is present device structural schematic diagram（Multiple carding agencies）；
Fig. 3 is present device structural schematic diagram（Single carding agencies）；
Fig. 4 is existing " to clearer board --- licker-in carding method " schematic diagram；
Fig. 5 is existing " roller --- licker-in " carding method " schematic diagram；
Fig. 6 is existing " cover board --- cylinder " carding method " schematic diagram；
Fig. 7 is 3 equipment schematic diagram of the embodiment of the present invention；
Fig. 8 is 4 equipment schematic diagram of the embodiment of the present invention；
Fig. 9 is 5 equipment schematic diagram of the embodiment of the present invention；
Figure 10 is 6 equipment schematic diagram of the embodiment of the present invention.
Reference numeral：1. carding agencies；2. licker-in；3. big cylinder；4. export agency；5. cover board carding agencies；1.1. passing
Send band；1.2. collecting tank；1.3. scraper plate；1.4. rough cutter is cut；1.5. hair combing roller is shelled；1.6. Condensing Roller is combed；101. first set
Carding agencies；102. second set of carding agencies；103. third covers carding agencies.
Specific implementation mode
Embodiment 1
As shown in Figure 1, a kind of solid multiple spot removes thick miscellaneous carding method, the described method comprises the following steps：
A. first the scopular being fed to is divided by the licker-in 2 of the horizontal direction installation in carding machine rotated clockwise
Comb, removal coarse wool, impurity, floccus through excessively comb impurity elimination after of the hanging support on the licker-in 2 operate uplink with licker-in；
B. by mounted on the big cylinder 3 that 2 subsequent uplink of the licker-in operates on licker-in 2 through point comb after floccus
Go out and be transferred on big cylinder 3, floccus operates uplink with big cylinder 3；
C. floccus is carried out by 1-4 set carding agencies 1 of 3 upper half circle surface of the big cylinder installation operated in uplink
Comb, substep is divided to remove coarse wool, impurity；
D. floccus is exported outside 4 export machine of mechanism.
Big cylinder 3 turns to clockwise, and linear velocity is 560-920 ms/min；The licker-in 2 turns to counterclockwise, 2 linear speed of licker-in
Degree is 1/2.5-the 1/1.55 of 3 linear velocity of big cylinder.
As shown in Figure 2,3, carding agencies by conveyer belt 1.1, collecting tank 1.2, scraper plate 1.3, cut rough cutter 1.4, stripping hair point comb
Roller 1.5 combs Condensing Roller 1.6 and forms, and combs Condensing Roller and combs to agglomerate from the cylinder surface that runs at high speed and contains coarse wool and miscellaneous
The villus of matter, the stripping hair combing roller high speed to run at high speed strip and hit the villus combed on Condensing Roller, stripping process at a high speed
The high speed of middle generation is hit and is centrifuged under force effect, and coarse wool and impurity are separated or float on the outermost of stripper roller combing roller
Then layer is collected slot collection and is exported outside machine with the movement of conveyer belt；By the needle on the big cylinder surface of tomentum after point comb
Cloth shifts, and completes a carding process on big cylinder.
The linear velocity for combing Condensing Roller is 1/12-the 1/20 of big cylinder linear velocity, is turned to counterclockwise；Shell hair combing roller
Linear velocity is 1/4-the 1/2 of big cylinder linear velocity, is turned to counterclockwise.
In the present embodiment：
It by point comb licker-in of the horizontal direction in carding machine or gets rid of rough segmentation and combs licker-in and first carry out point combing, then divide comb licker-in
Or the big cylinder for the uplink operating that rough segmentation comb licker-in is installed below is got rid of this point comb licker-in or is got rid of on rough segmentation comb licker-in after point comb
Villus rise to be transferred on big cylinder, uplink operating big cylinder upper half circle surface appropriate location installation same original
The combing Condensing Roller by combing Condensing Roller, stripping hair combing roller, the new carding agencies component cut rough cutter etc. and formed of reason is transported from high speed
The cylinder surface turned, which combs, agglomerates the villus containing coarse wool and impurity, and the stripping hair combing roller to run at high speed then strips at a high speed and
Strike combs the villus on Condensing Roller, is stripped under the high speed strike generated in the process and centrifugation force effect in this high speed, slightly
Hair and impurity are separated or float on the outermost layer of stripper roller combing roller, and the coarse wool and impurity being at this moment separated are then with height
On the conveyer belt that the friction layer that the stripping hair combing roller surface of speed operating generates descends slowly and lightly in the collecting tank of carding agencies, and float
Stripping hair combing roller outermost coarse wool and impurity then run to Qu Cuza mechanisms cut cut at rough cutter rough cutter hit
On the conveyer belt fallen in new carding agencies collecting tank or it is attached to the surface for cutting rough cutter, then as the movement of conveyer belt, biography
The scraper plate taken is sent to wipe off to be attached to and cut that adhere on rough cutter thick is miscellaneous to be exported with conveyer belt outside machine.This simultaneously, by point comb
Villus afterwards is then shifted by the needle cloth on big cylinder surface, is completed first carding process on big cylinder with this, is weighed again later
It is multiple participate in being mounted on the new carding agencies it is subsequent under one or more groups of same new carding agencies of principle repetition point comb, then by can
The villus on big cylinder is transferred out of outside the export agency export machine of machine, or carried out a point comb again by cover board carding agencies, so
The villus on big cylinder can be transferred out of outside the export agency export machine of machine again afterwards.The present invention carding process due to be
The horizontal direction of carding machine and big cylinder upper half have implementation, therefore can to increase on an equally long carding machine
1-4 points of comb points, and since point comb point newly increased is to be combed without the hard roller minute for holding and combing by force, and carding effect can
Easily to be adjusted by adjusting the rotating speed of the stripping hair combing roller in new carding agencies, therefore fibre damage smaller, point comb
More efficient, more adaptable, floor space smaller.The technology and equipment only can be once used alone, can also be more
Secondary repeated combination uses, and can also be applied in combination with other points of comb technologies and process equipment, it may also be used for carding machine is made also to have
The technological transformation for dividing comb to go thick miscellaneous function.
Embodiment 2
As shown in Figure 2,3, a kind of three-dimensional multiple spot goes thick miscellaneous point of comb equipment, described point of comb equipment to include licker-in 2, be set to thorn
The big cylinder 3 at roller rear, the 1-4 of big cylinder upper half circle surface installation cover carding agencies 1 and are set to big cylinder rear
Floccus shifts export agency 4；The licker-in 2 is to divide comb licker-in or get rid of rough segmentation to comb licker-in.
Carding agencies 1 by conveyer belt 1.1, collecting tank 1.2, scraper plate 1.3, cut rough cutter 1.4, stripping hair combing roller 1.5, comb it is solidifying
The composition of poly- roller 1.6, collecting tank are U-shaped or C-shaped, cut vertical tangent lines angle of the rough cutter along stripping hair combing roller outer surface and are mounted on collection
On slot, conveyer belt be placed on collect groove bottom and with collect groove bottom it is parallel, conveyer belt is defeated along big cylinder axial direction parallel motion
Go out to transmit coarse wool, impurity, scraper plate plane is vertically fixedly mounted on the upper surface of conveyer belt, and coarse wool, impurity are wiped on rough cutter off from cutting.
A diameter of 82-160 centimetres of Condensing Roller 1.6 are combed, comb the needle of cohesion roller card clothing to for clockwise；Stripping
A diameter of 74-160 centimetres of hair combing roller 1.5 shell the needle of hair opening roller to for counterclockwise.
Export agency 4 is doffer-doffer gear, doffer-stripping hair roller mechanism, gets rid of rough segmentation comb licker-in-dust cage cohesion
Any one in transfer device, negative pressure suction mechanism.
Cover board carding agencies 5 are additionally provided between carding agencies 1 and export agency 4.
Divide comb licker-in or get rid of rough segmentation a diameter of 240-270 millimeters of licker-in of comb, per inch there are 4-8 in the taker-in clothing
The metal sawtooth of tooth, needle is to for counterclockwise；A diameter of 670-1150 centimetres of the big cylinder 3, Bearded-needle knitted cloth needle to for
Clockwise.
In the present embodiment：
One point of comb licker-in is installed or gets rid of rough segmentation in the horizontal direction of carding machine and combs licker-in mechanism, in point comb licker-in or gets rid of rough segmentation
Point comb licker-in of comb licker-in mechanism gets rid of the big cylinder that uplink operating is equipped with behind rough segmentation comb licker-in, in uplink operating
The appropriate location on the upper half circle surface of big cylinder install 1 set or 4 sets by combing Condensing Roller, shell hair combing roller, cut rough cutter etc.
The carding agencies of composition, the appropriate location on the surface of the stripping hair combing roller in mechanism, which is equipped with one group and rises, stops that separation floats on stripping
The coarse wool on hair combing roller surface and impurity effect cut coarse wool that hair, collection and output are separated and impurity effect go it is thick
Miscellaneous component, the component had not only had the function of the thick miscellaneous collection that stripping hair combing roller is separated, but also had hanging support in stripping hair point
It combs the coarse wool of roller surface and impurity cuts the gear effect hitting and collect, also have and thick miscellaneous be derived automatically from what both were collected
Function outside machine, component cut rough cutter, placed in a collecting tank and collecting tank by a U-shaped or C-shaped collecting tank, one
The parallel thick miscellaneous conveyer belt of output transmission along big cylinder axial direction parallel motion in bottom surface, one be fixed on above conveyer belt
Serve and wipe the thick miscellaneous scraper plate along big cylinder axial direction parallel motion on rough cutter off and form from cutting, the linear velocity of conveyer belt is
0.1-0.5 m/min, the plane of scraper plate is vertical with conveyer belt.
Dividing comb licker-in or getting rid of rough segmentation before the big cylinder of carding machine combs licker-in diameter between 240-270 millimeters, turns to
Counterclockwise, being wrapped with per inch in the length of cotton spinning or cashmere card licker-in has the metal sawtooth of 4-8 teeth（Rack）Needle
Cloth, needle is to for counterclockwise, linear velocity is 1/2.5-1/1.55 times of big cylinder, comb licker-in is divided or gets rid of the axle center of thick licker-in
The vertical range of horizontal plane and big cylinder axis edema with the heart involved plane in point comb licker-in or is got rid of behind thick licker-in between 180-350 centimetres
The big cylinder diameter of the uplink operating of installation between 670-1150 centimetres, the linear velocity of big cylinder 560-920 ms/min it
Between, turn to clockwise, be wrapped with wool spinning or cashmere card or cotton spinning Bearded-needle knitted cloth on big cylinder, needle to for clockwise,
What big cylinder was installed below plays the top and last the new carding agencies of group the mechanism of the villus derivative ac-tion on big cylinder
Combing Condensing Roller lower surface distance be more than 75 centimetres（Otherwise it is coagulated on the combing Condensing Roller in the new carding agencies of afterbody
Poly- villus can be contacted by lower doffer surface needle cloth and be scratched, and influence normally point comb work）.
The diameter of combing Condensing Roller in the carding agencies of big cylinder upper half circle surface installation at 82-160 centimetres,
Linear velocity is to turn to counterclockwise between 1/12-the 1/20 of big cylinder linear velocity, and needle cloth is and the needle cloth phase that is entangled on big cylinder
Mating wool spinning or cashmere card work roller card clothing, needle is to for clockwise；The diameter for shelling hair combing roller is 74-160 lis
Rice, linear speed are to turn to counterclockwise between 1/4-the 1/2 of big cylinder linear velocity, and the surface of stripping hair combing roller, which is tied with, point combs an angle and be
Per inch has the metal sawtooth of 4-8 teeth in the cotton spinning of 0-5 degree or the length of cashmere card licker-in（Rack）Needle cloth, needle to
For counterclockwise.
Point comb licker-in before big cylinder gets rid of gauge between thick licker-in and big cylinder between 0.15-0.5 millimeter,
Gauge between big cylinder and combing Condensing Roller is between 0.2-2.5 millimeters, the gauge between big cylinder and stripping hair combing roller
Between 0.15-0.8 millimeter；The gauge between Condensing Roller and stripping hair combing roller is combed between 0.15-2 millimeters；Cut rough cutter
Gauge between stripping hair combing roller is between 0.5-2 millimeters；Cut rough cutter plan-position with stripping hair combing roller outer surface
It installs, can also be installed with other angles under vertical tangent lines coincidence status, it is preferred that cutting rough cutter plan-position to divide with stripping hair
It combs and is installed under the vertical tangent lines coincidence status of roller outer surface；The often combing Condensing Roller of set carding agencies a set of carding agencies under
Or the minimum distance of other mechanisms is more than 75 millimeters（Otherwise it is mounted in the upper level carding agencies in big cylinder upper half circle
Combing Condensing Roller on the villus that is agglomerated can be scratched by the close contact object of next stage carding agencies or other mechanisms, shadow
Ring normal point of comb work）.
When every suit carding agencies work on the big cylinder of uplink, combs Condensing Roller and combed from the cylinder surface to run at high speed and coagulated
Gather the villus containing coarse wool and impurity, and the stripping hair combing roller to run at high speed is then stripped and is hit at a high speed and combs on Condensing Roller
Villus is stripped in this high speed under the high speed strike generated in the process and centrifugation force effect, and coarse wool and impurity are detached from by separation
Stripping hair combing roller comes out or floats on the outermost layer of stripping hair combing roller, and the coarse wool and impurity being at this moment separated are then with running at high speed
The conveyer belt that descends slowly and lightly in the collecting tank of new carding agencies of friction layer that generates of stripping hair combing roller surface on, and float on stripping
Hair combing roller outermost coarse wool and impurity then run to Qu Cuza mechanisms cut cut at rough cutter rough cutter shock also fall
On conveyer belt in carding agencies collecting tank or the surface for cutting rough cutter is attached to, then as the movement of conveyer belt, on conveyer belt
Scraper plate wipe off to be attached to and cut thick miscellaneous on rough cutter, be exported outside machine with conveyer belt.This simultaneously, by point comb after villus
It is then shifted by the needle cloth on big cylinder surface, first carding process on big cylinder is completed with this, repeat participation peace later
Mounted in the repetition point comb of the carding agencies one or more groups of same principle carding agencies under subsequent, then by can be on big cylinder
Villus be transferred out of outside the export agency export machine of machine, or by cover board carding agencies（See Fig. 3）Comb is carried out point again, then by can
The villus on big cylinder is transferred out of outside the export agency export machine of machine.Its export agency can be traditional doffer mechanism,
Can also be more higher than doffer linear velocity, it is sufficient to villus on big cylinder is acted the stripping hair roller mechanism for and moving away, it can also
Be negative pressure suction mechanism can also be other transfer devices.
Embodiment 3
Further improved concrete application example on the basis of embodiment 1 and embodiment 2.
As shown in fig. 7, the equipment is by a feeding curtain；One feed plate；One feed roll motor；A piece point of comb licker-in；
One big cylinder of uplink；4 groups respectively by conveyer belt, collecting tank, scraper plate, the stripping hair point comb for cutting rough cutter, looping same model needle cloth
The new carding agencies for combing Condensing Roller composition of roller, looping same model needle cloth；One doffer；A set of doffer gear composition.
Point 250 millimeters of comb licker-in diameter, 450 revs/min of the rotating speed that the equipment is installed in the horizontal direction of carding machine, i.e.,
353.25 ms/min (1/2.35 times that roll over big cylinder linear velocity), needle are wrapped with to counterclockwise, to divide on comb licker-in
The cotton spinning metal sawtooth of 5613X56109 (AT5613x05611) specification（Rack）Needle cloth（Henan Guanshan Mountain Zhen Bu factories produce）,
The axial line horizontal plane and the vertical range of big cylinder axial line horizontal plane for dividing comb licker-in are 182 centimetres；Behind point comb licker-in
The big cylinder diameter of the uplink operating of installation is wrapped in the linear velocity of 1045 centimetres, big cylinder on 830 ms/min, big cylinder
The metal Bearded-needle knitted cloth of cashmere card 01380 specifications of AC3020X（Henan Guanshan Mountain Zhen Bu factories produce）, needle to be clockwise side
To；" doffer-die system rises the villus derivative ac-tion on big cylinder, the diameter 380 of doffer for installation one behind big cylinder
Centimetre, 18 revs/min of rotating speed, turn to the metal doffer that 2590 specifications of cashmere card AD4235X are wrapped with counterclockwise, on doffer
Needle cloth（Henan Guanshan Mountain Zhen Bu factories produce）, 0.35 millimeter of the gauge of doffer and big cylinder, the subsequent die oscillation center point of doffer
It is overlapped with doffer's central axis horizontal plane, 800 beats/min of 0.5 millimeter of gauge, the die hunting frequency of die and doffer.
In the first set carding agencies 101 (as shown in Figure 7) of big cylinder upper half circle surface installation：Comb cohesion
The needle cloth of 120 centimetres of the diameter of roller, 45 ms/min of linear velocity, looping is the working roll gold of wool spinning BW4535X X2512 specifications
Belong to needle cloth（Henan Guanshan Mountain Zhen Bu factories produce）, needle to for clockwise；The diameter for shelling hair combing roller 1.5 is 85 millimeters, linear speed
450 ms/min of degree, the needle cloth of looping are 1.09X90X5.6X6T（AT5600x06011）The cotton spinning of specification metal sawtooth（Rack）
Needle cloth（Henan Guanshan Mountain Zhen Bu factories produce）, needle to for counterclockwise.Big cylinder and the gauge combed between Condensing Roller are 1.5 millis
Rice, the gauge between big cylinder and stripping hair combing roller is 0.8 millimeter, and the gauge for combing Condensing Roller and shelling between hair combing roller is 2
Millimeter；It combs Condensing Roller and one U-shaped collecting tank 1.2 is installed as shown in Figure 7 with stripping hair combing roller left-external side, U-shaped collecting tank is close
It is installed with one on the outside of stripping hair combing roller lower-left and cuts rough cutter along the vertical tangent lines angle for shelling hair combing roller outer surface, cuts rough cutter
Gauge between cutting edge and stripping hair combing roller is 1 millimeter；It is parallel along big with collection groove bottom that U-shaped collects groove bottom placement one
The thick miscellaneous conveyer belt of output transmission of cylinder axial direction parallel motion, the linear velocity of conveyer belt is 0.5 m/min；The upper table of conveyer belt
Installation fixed a piece of serve in face wipes the thick miscellaneous scraper plate along big cylinder axial direction parallel motion off from cutting on rough cutter, scraper plate and cut hair
1-5 millimeters of the distance of edge；The combing Condensing Roller of the set carding agencies is under 90 millimeters at a distance from a set of carding agencies.
Big cylinder upper half circle is surface mounted in 101 subsequent second sets of carding agencies 102 of first set carding agencies (such as
Shown in Fig. 7) in combing Condensing Roller 120 centimetres of diameter, 40 ms/min of linear velocity, looping is wool spinning BW4535XX2512
The working roll metallic card clothing of specification（Henan Guanshan Mountain Zhen Bu factories produce）, needle to for clockwise；Shelling the diameter of hair combing roller is
120 millimeters, 400 ms/min of linear velocity, looping needle cloth be 1.09X90X5.6X6T (AT5600x06011）The cotton spinning gold of specification
Belong to sawtooth（Rack）Needle cloth（Henan Guanshan Mountain Zhen Bu factories produce）, needle to for counterclockwise.Between big cylinder and combing Condensing Roller
Gauge be 1.2 millimeters, the gauge between big cylinder and stripping hair combing roller is 0.5 millimeter；Comb Condensing Roller and stripping hair combing roller
Between gauge be 2 millimeters；Stripping hair combing roller left-external side is equipped with a U-shaped collecting tank as shown in Figure 7, and U-shaped collecting tank is close to stripping
It is installed with one on the outside of hair combing roller lower-left and cuts rough cutter along the vertical tangent lines angle for shelling hair combing roller outer surface, cuts rough cutter sword
Gauge between mouth and stripping hair combing roller is 1 millimeter；It is parallel along big tin with collection groove bottom that U-shaped collects groove bottom placement one
The thick miscellaneous conveyer belt of output transmission of woods axial direction parallel motion, the linear velocity of conveyer belt is 0.3 m/min；The upper surface of conveyer belt
Fixed a piece of serve of installation wipes the thick miscellaneous scraper plate along big cylinder axial direction parallel motion off from cutting on rough cutter, scraper plate and cut rough cutter
1-5 millimeters of the distance of cutting edge；The combing Condensing Roller of the new carding agencies of the set is under 85 millimeters at a distance from a set of new carding agencies.
Big cylinder upper half circle is surface mounted in second set of 102 subsequent third of carding agencies set carding agencies 103 (such as
Shown in Fig. 7) in combing Condensing Roller combing Condensing Roller 85 centimetres of diameter, 35 ms/min of linear velocity, looping be wool spinning use
The working roll metallic card clothing of BW4535X X2512 specifications（Henan Guanshan Mountain Zhen Bu factories produce）, needle to for clockwise；Shell hair
The diameter of combing roller is 160 millimeters, the needle cloth of 400 ms/min of linear velocity, looping is 1.09X90X5.6X6T (AT5600x06011）
The cotton spinning of specification metal sawtooth（Rack）Needle cloth（Henan Guanshan Mountain Zhen Bu factories produce）, needle to for counterclockwise.Big cylinder with
The gauge combed between Condensing Roller is 1.0 millimeters, and the gauge between big cylinder and stripping hair combing roller is 0.5 millimeter；Comb cohesion
Gauge between roller and stripping hair combing roller is 1.5 millimeters；Stripping hair combing roller left-external side is equipped with a U-shaped collecting tank as shown in Figure 7,
U-shaped collecting tank is installed with one along the vertical tangent lines angle for shelling hair combing roller outer surface on the outside of stripping hair combing roller lower-left
Rough cutter is cut, the gauge cut rough cutter cutting edge and shelled between hair combing roller is 1 millimeter；U-shaped collects groove bottom and places one and collecting tank
The parallel thick miscellaneous conveyer belt of output transmission along big cylinder axial direction parallel motion in bottom surface, the linear velocity of conveyer belt is 0.2 meter/
Point；The upper surface installation of conveyer belt it is fixed it is a piece of serve from cut wiped off on rough cutter it is thick miscellaneous along big cylinder axial direction parallel motion
Scraper plate, scraper plate with cut at a distance from rough cutter cutting edge 1-5 millimeters；The combing Condensing Roller of the set carding agencies a set of carding agencies under
100 millimeters of distance.
Big cylinder upper half circle is surface mounted in the subsequent 4th set of carding agencies 104 of third set carding agencies 103 (such as
Shown in Fig. 7) in combing Condensing Roller 85 centimetres of diameter, 30 ms/min of linear velocity, looping is wool spinning BW4535X X2512
The working roll metallic card clothing of specification（Henan Guanshan Mountain Zhen Bu factories produce）, needle to for clockwise；Shelling the diameter of hair combing roller is
120 millimeters, 450 ms/min of linear velocity, looping needle cloth be 1.09X90X5.6X6T (AT5600x06011）The cotton spinning gold of specification
Belong to sawtooth（Rack）Needle cloth（Henan Guanshan Mountain Zhen Bu factories produce）, needle to for counterclockwise.Between big cylinder and combing Condensing Roller
Gauge be 0.8 millimeter, the gauge between big cylinder and stripping hair combing roller is 0.5 millimeter；Comb Condensing Roller and stripping hair combing roller
Between gauge be 1.5 millimeters；It combs Condensing Roller and one C-shaped collecting tank, C is installed as shown in Figure 7 with the right outside of stripping hair combing roller
Shape collecting tank is installed with cutting along the vertical tangent lines angle for shelling hair combing roller outer surface close to stripping hair combing roller upper right side
Rough cutter, the gauge cut rough cutter cutting edge and shelled between hair combing roller is 1 millimeter；C-shaped collects groove bottom and places one and collecting tank bottom
The parallel thick miscellaneous conveyer belt of output transmission along big cylinder axial direction parallel motion in face, the linear velocity of conveyer belt is 0.1 m/min；
Fixed a piece of serve of the upper surface installation of conveyer belt wipes thick miscellaneous scraping along big cylinder axial direction parallel motion off from cutting on rough cutter
Plate, scraper plate with to cut at a distance from rough cutter cutting edge be 1 millimeter；The combing Condensing Roller of the set carding agencies is 90 at a distance from doffer upper surface
Millimeter.
When work, raw material scopular is sent to along feeding curtain between feed plate and feed roll motor, is then held at one end
In the case of, the scopular into the areas Fen Shu is divided a comb licker-in point comb, and the scopular after dividing and combing is installed in a point comb on point comb licker-in
The needle cloth on the big cylinder surface of the subsequent uplink of licker-in rises to be transferred on the needle cloth on the big cylinder surface of uplink, and first set carding machine
Combing Condensing Roller in structure is combed from the cylinder surface to run at high speed agglomerates the villus containing coarse wool and impurity, and runs at high speed
Stripping hair combing roller then strip and hit at a high speed comb Condensing Roller on villus, the high speed generated in the process is stripped in this high speed
Under strike and centrifugation force effect, coarse wool and impurity are detached from stripping hair combing roller by separation and come out or float on the outermost of stripping hair combing roller
Layer, the friction layer that the coarse wool and impurity being at this moment separated then are generated with the stripping hair combing roller surface to run at high speed descend slowly and lightly
Carding agencies collection slot in conveyer belt on, and float on stripping hair combing roller outermost coarse wool and impurity then running to
The cutting of Cu Za mechanisms is cut rough cutter and hit on the conveyer belt that also falls in new carding agencies collecting tank or be attached at rough cutter cuts hair
The surface of knife, then as the movement of conveyer belt, the scraper plate that is fixed on conveyer belt is wiped off to be attached to cut to be adhered on rough cutter
It is slightly miscellaneous to be exported outside machine with conveyer belt.This simultaneously, by point comb after villus then by the needle cloth on big cylinder surface shift, with
This completes first carding process on big cylinder, repeats that be mounted on first group of new carding agencies 3 times subsequent same later
Then the repetition of the new carding agencies of principle point comb is repeatedly divided the subsequent doffer of the big cylinder of tomentum after comb and doffer gear
Outside export machine.
Embodiment 4
Further improved concrete application example on the basis of embodiment 1 and embodiment 2.
As shown in figure 8, the equipment is by a feeding curtain；A pair of of feeding roller；A piece wool opening roller；One is acted transfer
Roller；One is got rid of rough segmentation comb licker-in；One big cylinder of uplink；3 groups respectively by conveyer belt, collecting tank, scraper plate, cut rough cutter, looping
The stripping hair combing roller of same model needle cloth, the new carding agencies for combing Condensing Roller composition of looping same model needle cloth；One height
Speed point comb licker-in；A set of air-flow dust cage cohesion transfer device composition.
The equipment wool opening roller that horizontal direction is installed before the big cylinder of carding machine, transfer roller get rid of rough segmentation comb licker-in
Diameter is 250 millimeters, wool opening roller, rise transfer roller, get rid of rough segmentation comb licker-in rotating speed be respectively 45,125,400 revs/min
(i.e. 314 ms/min, roll over big cylinder rotating speed 1/2.5 times), needle wrap respectively to being respectively counterclockwise, clockwise, counter clockwise direction
It is tied with 5630X56109 (AT5613x05611), 5613X56109 (AT5613x05611), 5613X56109
(AT5613x05611) cotton spinning of specification metal sawtooth（Rack）Needle cloth（Henan Guanshan Mountain Zhen Bu factories produce）, wool opening roller, rise
It is 345 centimetres to go out transfer roller, get rid of the axial line horizontal plane of rough segmentation comb licker-in and the vertical range of big cylinder axial line horizontal plane；
It is installed above and below the feeding roller that wool opening roller front is installed, diameter is 75 centimetres, 4 revs/min of rotating speed, is wrapped on roller often
1.09X90X5.6X6T (the AT5600x06011 of rule）The cotton spinning of specification metal sawtooth（Rack）Needle cloth（Henan Guanshan Mountain Zhen Bu factories
Production）, top roller needle is to clockwise, to turn to counterclockwise, and bottom roll needle is to for counterclockwise, steering is clockwise
Direction；Exist in the linear velocity of 692 centimetres, big cylinder in the big cylinder diameter for getting rid of the uplink operating that rough segmentation comb licker-in is installed below
785 ms/min, the metal Bearded-needle knitted cloths of 01380 specifications of cashmere card AC3020X is wrapped on big cylinder（Henan Guanshan Mountain needle cloth
Factory produces）, needle is to for clockwise；" high speed point comb licker-in --- air-flow dust cage agglomerates transfer for installation one behind big cylinder
Structure "（See the high speed point comb licker-in of Fig. 8, cut rough cutter, deflector, small dust cage, big dust cage）, rise the villus on big cylinder again
Divide and comb simultaneously derivative ac-tion, high speed point combs a diameter of 250 millimeters of licker-in, divides 1200 revs/min of rotating speed for combing licker-in, high speed at a high speed
Divide on comb licker-in and is wrapped with conventional 1.09X90X5.6X6T (AT5600x06011）The cotton spinning of specification metal sawtooth（Rack）
Needle cloth（Henan Guanshan Mountain Zhen Bu factories produce）, high speed point comb licker-in axial line horizontal plane it is vertical with big cylinder axial line horizontal plane
Distance is 345 centimetres；Upper right quarter after high speed point comb licker-in is equipped with one and cuts rough cutter with radian deflector, cuts rough cutter along high speed
Divide the tangential direction installation of comb licker-in right upper；Right lower quadrant after high speed point comb licker-in is equipped with the band of 380 centimetres of a diameter
There are the big dust cage of 3 millimeters of apertures of diameter of 5 millimeters of densely covered spacing, 50 milli of horizontal distance of big dust cage and high speed point comb licker-in
Rice, on big dust cage plane is overlapped with a high speed point comb licker-in axle center plane, 4 revs/min of big dust cage rotating speed, steering clockwise；Big dust cage
The small dust cage, small dust cage of the 3 millimeters of apertures of diameter with 5 millimeters densely covered of spacing of upper right side equipped with 120 centimetres of a diameter
With 15 millimeters of the horizontal distance of big dust cage, small dust cage lower plane with 10 millimeters at a distance from plane on big dust cage, plane on small dust cage
Identical as big dust cage as 5 millimeters of lower plane spacing, the linear velocity of small dust cage mounted on the deflector with radian cut on rough cutter,
It turns to counterclockwise.
In the first set carding agencies 101 (as shown in Figure 8) of big cylinder upper half circle surface installation：Comb cohesion
120 centimetres of the diameter of roller, 45 ms/min of linear velocity, the needle cloth of looping are the working roll metallic card clothing of BW4535X X2512 specifications
（Henan Guanshan Mountain Zhen Bu factories produce）, needle to for clockwise；Shell hair combing roller（1.5）Diameter be 85 millimeters, linear velocity 450
M/min, the needle cloth of looping be 1.09X90X5.6X6T (AT5600x06011）The cotton spinning of specification metal sawtooth（Rack）Needle cloth
（Henan Guanshan Mountain Zhen Bu factories produce）, needle to for counterclockwise.Big cylinder and the gauge combed between Condensing Roller are 0.5 millimeter,
Gauge between big cylinder and stripping hair combing roller is 0.5 millimeter, and the gauge for combing Condensing Roller and shelling between hair combing roller is 1.5 millis
Rice；It combs Condensing Roller and one U-shaped collecting tank is installed as shown in Figure 8 with stripping hair combing roller left-external side, U-shaped collecting tank is close to stripping hair point
Be installed with a vertical tangent lines angle along stripping hair combing roller outer surface on the outside of comb roller lower-left and cut rough cutter, cut rough cutter cutting edge with
The gauge shelled between hair combing roller is 1 millimeter；It is parallel along big cylinder axis with collection groove bottom that U-shaped collects groove bottom placement one
To the thick miscellaneous conveyer belt of output transmission of parallel motion, the linear velocity of conveyer belt is 0.3 m/min；It installs the upper surface of conveyer belt
Fixed a piece of serve wipes the thick miscellaneous scraper plate along big cylinder axial direction parallel motion off from cutting on rough cutter, scraper plate and cut rough cutter cutting edge
1 millimeter of distance；The combing Condensing Roller of the set carding agencies is 100 millimeters at a distance from a set of carding agencies under.
Big cylinder upper half circle is surface mounted in 101 subsequent second sets of carding agencies 102 of first set carding agencies (such as
Shown in Fig. 8) in combing Condensing Roller 85 centimetres of diameter, 40 ms/min of linear velocity, looping is wool spinning BW4535X2512
The working roll metallic card clothing of specification（Henan Guanshan Mountain Zhen Bu factories produce）, needle to for clockwise；Shelling the diameter of hair combing roller is
160 millimeters, 400 ms/min of linear velocity, looping needle cloth be 1.09X90X5.6X6T (AT5600x06011）The cotton spinning gold of specification
Belong to sawtooth（Rack）Needle cloth（Henan Guanshan Mountain Zhen Bu factories produce）, needle to for counterclockwise.Between big cylinder and combing Condensing Roller
Gauge be 1 millimeter, the gauge between big cylinder and stripping hair combing roller is 0.5 millimeter；Comb Condensing Roller and stripping hair combing roller it
Between gauge be 1.5 millimeters；Stripping hair combing roller left-external side is equipped with a U-shaped collecting tank as shown in Figure 8, and U-shaped collecting tank is close to stripping
It is installed with one on the outside of hair combing roller lower-left and cuts rough cutter along the vertical tangent lines angle for shelling hair combing roller outer surface, cuts rough cutter sword
Gauge between mouth and stripping hair combing roller is 1 millimeter；It is parallel along big tin with collection groove bottom that U-shaped collects groove bottom placement one
The thick miscellaneous conveyer belt of output transmission of woods axial direction parallel motion, the linear velocity of conveyer belt is 0.3 m/min；The upper surface of conveyer belt
Fixed a piece of serve of installation wipes the thick miscellaneous scraper plate along big cylinder axial direction parallel motion off from cutting on rough cutter, scraper plate and cut rough cutter
1 millimeter of the distance of cutting edge；The combing Condensing Roller of the set carding agencies is under 95 millimeters at a distance from a set of carding agencies.
Big cylinder upper half circle is surface mounted in second set of 102 subsequent third of carding agencies set carding agencies 103 (such as
Shown in Fig. 8) in combing Condensing Roller combing Condensing Roller 85 centimetres of diameter, 35 ms/min of linear velocity, looping be wool spinning use
The working roll metallic card clothing of 2512 specifications of BW4535X（Henan Guanshan Mountain Zhen Bu factories produce）, needle to for clockwise；Shell hair point
The diameter of comb roller is 160 millimeters, the needle cloth of 400 ms/min of linear velocity, looping is 1.09X90X5.6X6T (AT5600x06011）Rule
The cotton spinning of lattice metal sawtooth（Rack）Needle cloth（Henan Guanshan Mountain Zhen Bu factories produce）, needle to for counterclockwise.Big cylinder and comb
The gauge managed between Condensing Roller is 1.0 millimeters, and the gauge between big cylinder and stripping hair combing roller is 0.5 millimeter；Comb Condensing Roller
Gauge between stripping hair combing roller is 1 millimeter；Stripping hair combing roller left-external side is equipped with a U-shaped collecting tank, U-shaped as shown in Figure 8
Collecting tank is installed with cutting along the vertical tangent lines angle for shelling hair combing roller outer surface on the outside of stripping hair combing roller lower-left
Rough cutter, the gauge cut rough cutter cutting edge and shelled between hair combing roller is 1 millimeter；U-shaped collects groove bottom and places one and collecting tank bottom
The parallel thick miscellaneous conveyer belt of output transmission along big cylinder axial direction parallel motion in face, the linear velocity of conveyer belt is 0.2 m/min；
Fixed a piece of serve of the upper surface installation of conveyer belt wipes thick miscellaneous scraping along big cylinder axial direction parallel motion off from cutting on rough cutter
Plate, scraper plate with cut at a distance from rough cutter cutting edge 1 millimeter；The combing Condensing Roller of the new carding agencies of the set and water conservancy diversion in villus export agency
About 220 millimeters of the distance of plate.
When work, then raw material scopular is combed between feeding curtain is sent to feeding roller up and down by wool opening roller shredding
Reason, the scopular after shredding have been transferred to out under the action of acting transfer roller on transfer roller, then through getting rid of rough segmentation comb
Licker-in point comb get rid of it is thick after be installed in get rid of the big cylinder surface of the rough segmentation comb subsequent uplink of licker-in needle cloth rise to be transferred to uplink it is big
On the needle cloth on cylinder surface, and the combing Condensing Roller in first set carding agencies combs from the cylinder surface to run at high speed and agglomerates
Villus containing coarse wool and impurity, and the stripping hair combing roller to run at high speed then strips and hits at a high speed the suede combed on Condensing Roller
Hair is stripped in this high speed under the high speed strike generated in the process and centrifugation force effect, and coarse wool and impurity are detached from stripping by separation
Hair combing roller comes out or floats on the outermost layer of stripping hair combing roller, and the coarse wool and impurity that are at this moment separated is then with running at high speed
On the conveyer belt that the friction layer that stripping hair combing roller surface generates descends slowly and lightly in the collection slot of new carding agencies, and float on stripping hair point
The outermost coarse wool and impurity for combing roller are then cut rough cutter shock and are also fallen to point running to cutting for Qu Cuza mechanisms at rough cutter
On conveyer belt in comb arrangement collecting tank or it is attached to the surface for cutting rough cutter and is fixed on biography then as the movement of conveyer belt
The scraper plate taken is sent to wipe off to be attached to and cut that adhere on rough cutter thick is miscellaneous to be exported with conveyer belt outside machine.This simultaneously, by point comb
Villus afterwards is then shifted by the needle cloth on big cylinder surface, is completed first carding process on big cylinder with this, is weighed again later
The repetition point comb of multiple 2 carding agencies for being mounted on the subsequent same principle of first set carding agencies, then by after repeatedly point comb
The airflow layer that villus is formed with high speed point comb licker-in surface after dividing comb licker-in to get rid of rough segmentation comb behind the big cylinder of tomentum at a high speed
It is cut rough cutter and cuts to flutter along deflector and coagulated on size dust cage, air-flow is laid down by the aperture on size dust cage, and villus
Then with the rotation export machine of size dust cage outside.
Embodiment 5
Further improved concrete application example on the basis of embodiment 1 and embodiment 2.
As shown in figure 9, the equipment is by a feed plate；One feed roll motor；A piece point of comb licker-in；The one big tin of uplink
Woods；1 group respectively by conveyer belt 1.1, collecting tank 1.2, scraper plate 1.3, the stripping hair point comb for cutting rough cutter 1.4, looping same model needle cloth
The carding agencies for combing Condensing Roller 1.6 and forming of roller 1.5, looping same model needle cloth；A set of cover board with needle cloth；One puts on
Doffer gear；One doffer；A set of lower doffer gear composition.
Point 250 millimeters of comb licker-in diameter, 450 revs/min of the rotating speed that the equipment is installed in the horizontal direction of carding machine, i.e.,
353.25 m/min（The 1/2.35 of big cylinder linear velocity）, needle to for counterclockwise, point comb licker-in on be wrapped with 5613X56109
(AT5613x05611) cotton spinning of specification metal sawtooth（Rack）Needle cloth（Henan Guanshan Mountain Zhen Bu factories produce）, point comb licker-in
Axial line horizontal plane and the vertical range of big cylinder axial line horizontal plane are 182 centimetres；In the uplink that point comb licker-in is installed below
The big cylinder diameter of operating is wrapped with cashmere card in the linear velocity of 1045 centimetres, big cylinder on 830 ms/min, big cylinder and uses
The metal Bearded-needle knitted cloth of 01380 specifications of AC3020X（Henan Guanshan Mountain Zhen Bu factories produce）, needle is to for clockwise；On big cylinder
Side is equipped with the cover board curtain with needle cloth installed on 186 carding machine of a set of traditional cotton spinning, and the left side of cover board curtain is equipped with
It is a set of by conveyer belt, collecting tank, scraper plate, cut rough cutter, stripping hair combing roller, comb the carding agencies that Condensing Roller forms；Cover board curtain
The right equipped with a set of with the upper doffer gear installed on traditional 186 carding machine of cotton spinning；The right side of big cylinder is installed below together
Installed on 186 carding machine of traditional cotton spinning " doffer --- die system, rise the villus derivative ac-tion on big cylinder.
On big cylinder in the carding agencies (as shown in Figure 9) of left side circumferential surface installation：Comb the diameter of Condensing Roller
120 centimetres, 45 ms/min of linear velocity, looping be wool spinning BW4530X2512 specifications working roll metallic card clothing（Henan Guanshan Mountain
Zhen Bu factories produce）, needle to for clockwise；The diameter of stripping hair combing roller is 75 millimeters, the needle of 450 ms/min of linear velocity, looping
Cloth is 1.09X90X5.6X6T (AT5600x06011）The cotton spinning of specification metal sawtooth（Rack）Needle cloth（Henan Guanshan Mountain Zhen Bu factories
Production）, needle to for counterclockwise.Big cylinder and the gauge combed between Condensing Roller are 1.0 millimeters, big cylinder and stripping hair point comb
Gauge between roller is 0.4 millimeter, and the gauge for combing Condensing Roller and shelling between hair combing roller is 1.5 millimeters；Comb Condensing Roller with
Stripping hair combing roller left-external side is equipped with a U-shaped collecting tank as shown in Figure 9, and U-shaped collecting tank is solid on the outside of stripping hair combing roller lower-left
Rough cutter is cut equipped with one along the vertical tangent lines angle for shelling hair combing roller outer surface by Dingan County, cuts between rough cutter cutting edge and stripping hair combing roller
Gauge be 1 millimeter；It is parallel along the defeated of big cylinder axial direction parallel motion with collection groove bottom that U-shaped collects groove bottom placement one
Go out the thick miscellaneous conveyer belt of transmission, the linear velocity of conveyer belt is 0.2 m/min；Fixed a piece of of the upper surface installation of conveyer belt is from cutting
It wipes the scraper plate along big cylinder axial direction parallel motion of thick miscellaneous effect on rough cutter off, scraper plate and cuts at a distance from rough cutter cutting edge 1 millimeter, this
The upper surface of combing Condensing Roller in carding agencies and about 100 millimeters of the radian lower surface distance on the cover board curtain left side.
The cover board curtain with needle cloth and upper die installed on 186 carding machine of a set of traditional cotton spinning installed on big cylinder
The technique gauge and speed of mechanism and needle to the direction of motion, with the parameter of 186 carding machine of traditional cotton spinning, big cylinder bottom right
The technique gauge and speed and needle of the doffer and doffer gear that are installed on 186 carding machine of a set of traditional cotton spinning of position installation
To the parameter with the direction of motion, 186 carding machine of same traditional cotton spinning, the upper looping of doffer is cashmere card AD4235X 2590
Metal doffer's needle cloth of specification（Henan Guanshan Mountain Zhen Bu factories produce）.
When work, raw material scopular plane along feed plate is admitted between feed plate and feed roll motor, then at one end by
In the case of gripping, the scopular into the areas Fen Shu is combed by a point comb licker-in point, and the scopular after point comb is installed on point comb licker-in
The needle cloth on the big cylinder surface of the comb subsequent uplink of licker-in is divided to rise to be transferred on the needle cloth on the big cylinder surface of uplink, and the big tin of uplink
Combing Condensing Roller in carding agencies on woods surface is combed from the cylinder surface to run at high speed to be agglomerated containing coarse wool and impurity
Villus, and the stripping hair combing roller to run at high speed then strip and hit at a high speed comb Condensing Roller on villus, this high speed shell
The high speed generated in the process is taken to hit and centrifuge under force effect, coarse wool and impurity are detached from stripping hair combing roller out or are floated by separation
In the outermost layer of stripping hair combing roller, the coarse wool and impurity being at this moment separated then are produced with the stripping hair combing roller surface to run at high speed
On the conveyer belt that raw friction layer descends slowly and lightly in the collection slot of carding agencies, and float on the outermost coarse wool of stripping hair combing roller
Then cutting to be cut rough cutter at rough cutter and hit and also falling to biography in carding agencies collecting tank for Qu Cuza mechanisms is being run to impurity
The surface for taking or being attached to and cut rough cutter is sent, then as the movement of conveyer belt, the scraper plate that is fixed on conveyer belt is wiped off attached
That adheres on cutting rough cutter thick miscellaneous is exported with conveyer belt outside machine.This simultaneously, by point comb after villus then by big cylinder
The needle cloth on surface shifts, and first carding process on big cylinder is completed with this, enters be mounted on behind carding agencies later
Same traditional 186 carding machine of cotton spinning between the cover board curtain with needle cloth installed and big cylinder by cover board point comb, in air-flow
Under centrifugation force effect, so that coarse wool and impurity is deposited on flat-clothing and be separated and shelled from flat-clothing by upper die
From getting off.Then divided the big cylinder of tomentum after combing subsequent with the doffer installed on 186 carding machine of traditional cotton spinning and cut
Outside cutter mechanism export machine.
Embodiment 6
Further improved concrete application example on the basis of embodiment 1 and embodiment 2.
The present embodiment is one by the component to be made of 3 groups of carding agencies on the big cylinder of 4 groups of 4 equipment of similar embodiment
For the large scale equipment of design agents.
As shown in Figure 10, equipment composition is：A set of traditional shredding component is on 4 groups of big cylinders with 4 equipment of embodiment
There is the component of 3 groups of new comb arrangements, divided by a high speed between every group and comb licker-in --- small a doffer --- a pair of stripping hair roller ---
A piece point of comb licker-in connection, high speed, which is divided to comb licker-in and is divided to below comb licker-in, is respectively equipped with two Fitting Fixed Flat Plates（With cotton spinning carding machine
The Fitting Fixed Flat Plate of lower installation）Make it have preferably point comb and the anti-falling stop suede effect of control air-flow, the big cylinder of last group
One group of doffer-doffer gear is installed below, the diameter and looping doffer of the diameter of doffer with the breast cylinder in the machine shredding component
Needle cloth.
The machine point comb distance is short, and point comb point is more, and neither one divides comb point, fibre damage small firmly, efficient, Er Qieyou
Variable speed electric motors, particularly driven separately can be used in the stripping hair combing roller of each new carding agencies on big cylinder and according to raw material
Quality carries out speed change adjustment control carding effect, therefore equipment is more adaptable, is more advantageous to automatic intelligent control.This sets
The standby point comb that can be widely used for the special furs such as cashmere, yakwool, camel's hair, Sheep Cashmere.
Claims (4)
1. a kind of solid multiple spot removes thick miscellaneous carding method, it is characterised in that：It the described method comprises the following steps：
A. a point comb is first carried out to the scopular being fed to by the licker-in of the horizontal direction installation in carding machine rotated clockwise, gone
Except coarse wool, impurity, floccus through excessively comb impurity elimination after of the hanging support on the licker-in operates uplink with licker-in；
B. by the big cylinder mounted on the licker-in subsequent uplink operating going out to shift the floccus on licker-in after point comb
Onto big cylinder, floccus operates uplink with big cylinder；
C. floccus carries out a point comb by 1-4 set carding agencies of the big cylinder upper half circle surface installation operated in uplink,
Substep removal coarse wool, impurity；
D. floccus is exported outside mechanism export machine；
The big cylinder turns to clockwise, and linear velocity is 560-920 ms/min；The licker-in turns to counterclockwise, licker-in linear velocity
It is 1/2.5-the 1/1.55 of big cylinder linear velocity；
The carding agencies by conveyer belt, collecting tank, scraper plate, cut rough cutter, stripping hair combing roller, comb Condensing Roller and form, comb solidifying
Poly- roller is combed from the cylinder surface to run at high speed agglomerates the villus containing coarse wool and impurity, and the stripping hair combing roller to run at high speed is high
Speed strip and hit comb Condensing Roller on villus, strip at a high speed generate in the process high speed strike and centrifugation force effect it
Under, coarse wool and impurity are separated or float on the outermost layer for shelling hair combing roller, are then collected slot and collect with conveyer belt
Movement is exported outside machine；By the needle cloth transfer on the big cylinder surface of tomentum after point comb, a point of comb on big cylinder is completed
Process；
The linear velocity for combing Condensing Roller is 1/12-the 1/20 of big cylinder linear velocity, is turned to counterclockwise or clockwise；Shell hair point comb
The linear velocity of roller is 1/4-the 1/2 of big cylinder linear velocity, is turned to counterclockwise.
2. the three-dimensional multiple spot based on carding method described in claim 1 goes thick miscellaneous point of comb equipment, it is characterised in that：Described point of comb is set
It is standby including licker-in, the big cylinder for being set to licker-in rear, the installation of big cylinder upper half circle surface 1-4 set carding agencies and
It is set to the floccus transfer export agency at big cylinder rear；The licker-in is to divide comb licker-in or get rid of rough segmentation to comb licker-in；
The carding agencies by conveyer belt, collecting tank, scraper plate, cut rough cutter, stripping hair combing roller, comb Condensing Roller and form, collecting tank
For U-shaped or C-shaped, cuts vertical tangent lines angle of the rough cutter along stripping hair combing roller outer surface and be mounted on collecting tank, conveyer belt is placed on
Collect groove bottom and with collect groove bottom it is parallel, conveyer belt along big cylinder axial direction parallel motion output transmission coarse wool, impurity, scrape
Plate plane is vertically fixedly mounted on the upper surface of conveyer belt, and coarse wool, impurity are wiped on rough cutter off from cutting；
Comb Condensing Roller a diameter of 82-160 centimetres comb the needle of cohesion roller card clothing to for clockwise；Shell hair point
Comb roller a diameter of 74-160 centimetres shell the needle of hair opening roller to for counterclockwise；Described dividing is combed licker-in or is got rid of thick
Point a diameter of 240-270 millimeters of licker-in of comb, per inch has a metal sawtooth of 4-8 teeth on the needle cloth of the licker-in, needle to for
Counterclockwise；A diameter of 670-1150 centimetres of the big cylinder, Bearded-needle knitted cloth needle is to for clockwise.
3. according to claim 2 go thick miscellaneous point of comb equipment, it is characterised in that：The export agency is doffer-die
Mechanism, doffer-stripping hair roller mechanism, get rid of it is any one in rough segmentation comb licker-in-dust cage cohesion transfer device, negative pressure suction mechanism
Kind.
4. according to claim 2 go thick miscellaneous point of comb equipment, it is characterised in that：Between the carding agencies and export agency
It is additionally provided with cover board carding agencies.
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| CN201610896147.2A CN106435847B (en) | 2016-10-14 | 2016-10-14 | A kind of solid multiple spot goes thick miscellaneous carding method and its equipment |
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| CN106435847B true CN106435847B (en) | 2018-10-23 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106521725B (en) * | 2016-11-29 | 2019-09-20 | 赤峰东黎绒毛制品有限公司 | A kind of binary channels wind negative pressure cohesion feeding elastic held point comb equipment |
| CN107287701B (en) * | 2017-08-28 | 2018-06-29 | 赤峰牧原绒毛制品有限责任公司 | A kind of double approach villus transfer carding methods and equipment |
| CN107326479A (en) * | 2017-09-01 | 2017-11-07 | 青岛东佳纺机（集团）有限公司 | A kind of two-region cover plate bast fibre spinning carding machine |
| CN109023602B (en) * | 2018-11-06 | 2023-05-09 | 恒天重工股份有限公司 | Main carding area sealing high-yield carding machine suitable for non-woven water distribution thorn production line |
| CN113201811A (en) * | 2021-04-23 | 2021-08-03 | 毛思林 | Nonwoven fiber low-speed high-yield random carding machine |
| CN117328175B (en) * | 2023-10-24 | 2024-03-12 | 河北康丰绒毛制品有限公司 | Wool carding device |
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| DE69805152T2 (en) * | 1997-11-18 | 2004-08-26 | Marzoli S.P.A., Palazzolo Sull'oglio | Feeding device for fiber mats in flat cards |
| CN101638817A (en) * | 2009-08-24 | 2010-02-03 | 青岛东佳纺机（集团）有限公司 | Multicomponent fiber carding machine |
| CN204023041U (en) * | 2014-08-07 | 2014-12-17 | 宿迁市虹泰纺织厂 | Carding machine |
| CN204898159U (en) * | 2015-07-22 | 2015-12-23 | 江苏金汇自动化技术有限公司 | Efficient carding machine |
| CN105350117A (en) * | 2015-12-08 | 2016-02-24 | 青岛东佳纺机（集团）有限公司 | Crude and fine fiber combined opening and coarse matter removing machine |
| CN205382239U (en) * | 2015-12-08 | 2016-07-13 | 青岛东佳纺机（集团）有限公司 | Ramie carding machine |
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|---|---|---|---|---|
| DE69805152T2 (en) * | 1997-11-18 | 2004-08-26 | Marzoli S.P.A., Palazzolo Sull'oglio | Feeding device for fiber mats in flat cards |
| CN101638817A (en) * | 2009-08-24 | 2010-02-03 | 青岛东佳纺机（集团）有限公司 | Multicomponent fiber carding machine |
| CN204023041U (en) * | 2014-08-07 | 2014-12-17 | 宿迁市虹泰纺织厂 | Carding machine |
| CN204898159U (en) * | 2015-07-22 | 2015-12-23 | 江苏金汇自动化技术有限公司 | Efficient carding machine |
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| CN205382239U (en) * | 2015-12-08 | 2016-07-13 | 青岛东佳纺机（集团）有限公司 | Ramie carding machine |
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