CN106435847A - Three-dimensional multi-point coarse wool and impurity removing and carding method and device - Google Patents

Three-dimensional multi-point coarse wool and impurity removing and carding method and device Download PDF

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Publication number
CN106435847A
CN106435847A CN201610896147.2A CN201610896147A CN106435847A CN 106435847 A CN106435847 A CN 106435847A CN 201610896147 A CN201610896147 A CN 201610896147A CN 106435847 A CN106435847 A CN 106435847A
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CN
China
Prior art keywords
roller
comb
combing
carding
licker
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Granted
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CN201610896147.2A
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Chinese (zh)
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CN106435847B (en
Inventor
苗晓光
苗宇
苗青
牛珂
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Miao Xiaoguang
Miao Yu
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Individual
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/04Carding machines with worker and stripper or like rollers operating in association with a main cylinder
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/12Details
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/12Details
    • D01G15/14Constructional features of carding elements, e.g. for facilitating attachment of card clothing
    • D01G15/16Main cylinders; Breasts
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/12Details
    • D01G15/14Constructional features of carding elements, e.g. for facilitating attachment of card clothing
    • D01G15/18Workers; Strippers; Doffers

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

The invention provides a three-dimensional multi-point coarse wool and impurity removing and carding method and device. The method comprises the steps that by installing a large upward-running cylinder behind a carding roller of a carding machine and installing 1-4 carding mechanisms each composed of a combing condensing roller, a fluff stripping carding roller, a wool cutter and the like at the appropriate positions on the circumferential surface of the upper half portion of the large cylinder, roller carding on the upward circumference of the cylinder is achieved, coarse wool and impurities in fluff clusters are jointly removed, and then fluff obtained after carding is guided out of the machine through a fluff guiding mechanism. The device comprises a taker-in roller, the large cylinder arranged behind the taker-in roller, the 1-4 carding mechanisms installed on the circumferential surface of the upper half portion of the large cylinder and the fluff cluster transferring and guiding mechanism arranged behind the large cylinder. The method and device have the advantages of being less in damage to fibers, higher in carding efficiency, smaller in floor area and higher in adaptability.

Description

A kind of solid multiple spot removes slightly miscellaneous carding method and its equipment
Technical field
The present invention relates to point comb processing technique field of wool spinning textured fiber, remove slightly miscellaneous point of comb particularly to a kind of solid multiple spot Method and apparatus.
Background technology
At present, during the cashmere card of wool textile industry, cashmere raw fibre is carried out point with comb and removes coarse wool and miscellaneous The method of matter mainly has two kinds, and one kind is to utilize between Lora and point comb licker-in in the horizontal direction or feed plate and a point comb licker-in Between carding role or up cylinder and flat-clothing between carding role complete, such as:" to clearer board --- licker-in " point comb side Method(See Fig. 4)Or " Lora --- licker-in " carding method(See Fig. 5), or " up cylinder --- flat-clothing " carding method(See figure 6).This first two to plant the former of method be in the horizontal direction, plays gripping effect to clearer board and pressurization roller mechanism to feeding fiber, so Divide afterwards during the descending high-speed motion of pin cloth on comb licker-in, the fiber gripping to be formed and puncture combing strike effect, make thickness floss, Mao Zhi Between produce centrifugal force difference so that coarse wool overcomes the pin cloth curable grip of relatively high speed combing roller to be separated under gravity Out;The latter is in the horizontal direction, and gripping effect plays to feeding fiber in feeding roller mechanism, then divides pin cloth on comb licker-in descending During high-speed motion, contact with a point comb licker-in with bottom roll and the most nearby form puncture combing strike effect with the fiber gripping, make thick Centrifugal force difference is produced, so that coarse wool overcomes the pin cloth curable grip of relatively high speed combing roller to make in gravity between fine fleece, hair With under be separated;The third carding method is using the carding role between flat-clothing and up big Bearded-needle knitted cloth, Under air-flow and centrifugal action, coarse wool and impurity is made to be deposited on and be separated on flat-clothing.Though this first two kind carding method It is so all effective carding method, but all there is level and take up an area distance, the descending air-flow that when dividing comb, combing roller produces easily makes Fine hair also departs from pin cloth affects the problem of carding effect, but also there is a problem of that fibre damage is relatively large, and the third point Comb method equally exists takes up an area distance and leads to relative fiber to damage big problem because polylith flat-clothing participates in a point comb.
Content of the invention
It is an object of the invention to provide a kind of floor space is less, fibre damage is less, carding effect preferably divides comb Method and accordingly point comb equipment.The purpose of the present invention is achieved through the following technical solutions:
A kind of solid multiple spot removes slightly miscellaneous carding method, the method comprising the steps of:
A. a point comb is first carried out by the licker-in rotating clockwise that the horizontal direction in carding machine is installed to the scopular being fed to, remove Coarse wool, impurity, hanging support operates up in the floccus after the roguing of undue comb on described licker-in with licker-in;
B. by the up operating being arranged on after described licker-in big cylinder on licker-in through point comb after floccus go out transfer To on big cylinder, floccus operates up with big cylinder;
C. floccus carries out a point comb by 14 sets of carding agencies that the big cylinder upper half circle surface in up operating is installed, point Step removes coarse wool, impurity;
D. floccus is exported outside mechanism's derivation machine.
Further, described big cylinder turns to clockwise, and linear velocity is 560-920 m/min;Described licker-in turns to the inverse time Pin, licker-in linear velocity is the 1/2.5 1/1.55 of big cylinder linear velocity.
Further, described carding agencies by conveyer belt, collecting tank, scraper plate, cut rough cutter, stripping hair combing roller, combing cohesion Roller group becomes, and combing Condensing Roller condenses the fine hair containing coarse wool and impurity from the cylinder surface combing running up, runs up Stripping hair combing roller high speed strip and hit the fine hair on combing Condensing Roller, high speed strip during produce high speed hit and Under centrifugal action, coarse wool and impurity are separated or float over the outermost layer of stripper roller combing roller, are then collected groove and receive Collection is exported outside machine with the motion of conveyer belt;Shifted by the pin cloth on the tomentum big cylinder surface divided after comb, complete in big stannum A carding process on woods.
Further, the linear velocity of combing Condensing Roller is the 1/12 1/20 of big cylinder linear velocity, turns to counterclockwise or suitable Hour hands;The linear velocity of stripping hair combing roller is the 1/4 1/2 of big cylinder linear velocity, turns to counterclockwise.
A kind of solid multiple spot removes slightly miscellaneous point of comb equipment, and described point of comb equipment includes licker-in, is arranged at the big stannum at licker-in rear Woods, the big cylinder upper half circle surface 14 sets of carding agencies installed and the floccus transfer being arranged at big cylinder rear are derived Mechanism;Described licker-in is point comb licker-in or gets rid of rough segmentation comb licker-in.
Further, described carding agencies by conveyer belt, collecting tank, scraper plate, cut rough cutter, stripping hair combing roller, combing cohesion Roller group becomes, and collecting tank is U-shaped or C-shaped, and the vertical tangent lines angle cutting rough cutter along stripping hair combing roller outer surface is arranged on collecting tank, Conveyer belt be placed on collection groove bottom and with collect groove bottom parallel, conveyer belt along big cylinder axial direction parallel motion output transmission Coarse wool, impurity, scraper plate plane is vertically fixedly mounted on the upper surface of conveyer belt, wipes coarse wool, impurity off from cutting rough cutter.
Further, a diameter of 82 160 centimetres of described combing Condensing Roller, combing condenses the pin of roller card clothing to for up time Pin direction;A diameter of 74 160 centimetres of stripping hair combing roller, the pin of stripping hair opening roller is to for counterclockwise.
Further, described export agency be doffer comb mechanism, doffer shell hair roller mechanism, get rid of rough segmentation comb thorn Roller dust cage cohesion transfer device, in negative-pressure air-suction mechanism any one.
Further, it is also provided with cover plate carding agencies between described carding agencies and export agency.
Further, described point of comb licker-in or get rid of rough segmentation a diameter of 240 270 millimeters of licker-in of comb, described taker-in clothing Upper per inch has the metal sawtooth of 48 teeth, and pin is to for counterclockwise;A diameter of 670 1150 lis of described big cylinder Rice, Bearded-needle knitted cloth pin is to for clockwise.
The invention has the beneficial effects as follows:
The inventive method is due to being not have a point comb point only in horizontal direction, and the big cylinder upper half in carding machine also increases Lora divides comb point, and point comb due to newly increasing is the no hard Lora minute comb gripping with strong combing, and carding effect is permissible Easily adjusted by adjusting the rotating speed of the stripping hair combing roller in new carding agencies, therefore fibre damage is less, divide comb effect Rate is higher, floor space is less, adaptability is higher.This technology and equipment can be only once used alone it is also possible to repeatedly Repeated combination is using it is also possible to be applied in combination with other points of comb technology and process equipment, it may also be used for so that combing machine for fur is also had point Comb goes the technological transformation of slightly miscellaneous function.
Below in conjunction with the accompanying drawings and specific embodiment is described in further detail to the present invention.
Brief description
Fig. 1 is present invention process flow chart;
Fig. 2 is present device structural representation(Multiple carding agencies);
Fig. 3 is present device structural representation(Single carding agencies);
Fig. 4 is existing " to clearer board --- licker-in carding method " schematic diagram;
Fig. 5 is existing " Lora --- licker-in " carding method " schematic diagram;
Fig. 6 is existing " cover plate --- cylinder " carding method " schematic diagram;
Fig. 7 is the embodiment of the present invention 3 equipment schematic diagram;
Fig. 8 is the embodiment of the present invention 4 equipment schematic diagram;
Fig. 9 is the embodiment of the present invention 5 equipment schematic diagram;
Figure 10 is the embodiment of the present invention 6 equipment schematic diagram.
Reference:1. carding agencies;2. licker-in;3. big cylinder;4. export agency;5. cover plate carding agencies;1.1. passing Send band;1.2. collecting tank;1.3. scraper plate;1.4. cut rough cutter;1.5. shell hair combing roller;1.6. combing Condensing Roller;101. first set Carding agencies;102. second sets of carding agencies;103. the 3rd sets of carding agencies.
Specific embodiment
Embodiment 1
As shown in figure 1, a kind of solid multiple spot removes slightly miscellaneous carding method, the method comprising the steps of:
A. a point comb is first carried out by the licker-in 2 rotating clockwise that the horizontal direction in carding machine is installed to the scopular being fed to, go Except coarse wool, impurity, hanging support operates up in the floccus after the roguing of undue comb on described licker-in 2 with licker-in;
B. go out to turn by the floccus after point comb on 3 licker-ins 2 of big cylinder of the up operating being arranged on after described licker-in 2 Move on on big cylinder 3, floccus operates up with big cylinder 3;
C. floccus carries out a point comb by the 14 sets of carding agencies 1 installed on the big cylinder 3 upper half circle surface of up operating, Substep removes coarse wool, impurity;
D. floccus is exported outside mechanism 4 derivation machine.
Big cylinder 3 turns to clockwise, and linear velocity is 560-920 m/min;Described licker-in 2 turns to counterclockwise, licker-in 2 linear speed Degree is the 1/2.5 1/1.55 of big cylinder 3 linear velocity.
As shown in Figure 2,3, carding agencies by conveyer belt 1.1, collecting tank 1.2, scraper plate 1.3, cut rough cutter 1.4, stripping hair divide comb Roller 1.5, combing Condensing Roller 1.6 form, and combing Condensing Roller condenses containing coarse wool and miscellaneous from the cylinder surface combing running up The fine hair of matter, the stripping hair combing roller high speed running up strips and hits the fine hair on combing Condensing Roller, strips process in high speed Under the high speed strike of middle generation and centrifugal action, coarse wool and impurity are separated or float over the outermost of stripper roller combing roller Layer, the motion being then collected groove collection with conveyer belt is exported outside machine;The pin on the tomentum big cylinder surface divided after comb Cloth shifts, and completes a carding process on big cylinder.
The linear velocity of combing Condensing Roller is the 1/12 1/20 of big cylinder linear velocity, turns to counterclockwise;Stripping hair combing roller Linear velocity is the 1/4 1/2 of big cylinder linear velocity, turns to counterclockwise.
In the present embodiment:
By point comb licker-in of the horizontal direction in carding machine or get rid of rough segmentation and comb licker-in and first carry out point comb, then divide and comb licker-in or get rid of The big cylinder that the up operating that licker-in is installed below is combed in rough segmentation this point of comb licker-in or gets rid of the floss after point comb on rough segmentation comb licker-in Hair rises to transfer on big cylinder, the same principle installed in the big cylinder upper half circle surface appropriate location of up operating By combing Condensing Roller, stripping hair combing roller, cut the combing Condensing Roller of the new carding agencies assembly that rough cutter etc. forms from running up The combing of cylinder surface condenses the fine hair containing coarse wool and impurity, and the stripping hair combing roller running up then strips at a high speed and hits Fine hair on combing Condensing Roller, during this high speed strips produce high speed hit and centrifugal action under, coarse wool and Impurity is separated or floats over the outermost layer of stripper roller combing roller, and the coarse wool being at this moment separated and impurity are then transported with high speed The friction layer that the stripping hair combing roller surface turning produces descends slowly and lightly on the conveyer belt in the collecting tank of carding agencies, and floats over stripping The hair outermost coarse wool of combing roller and impurity are then running to cutting to be cut rough cutter at rough cutter and clash into and also dropping of Qu Cuza mechanism On conveyer belt in new carding agencies collecting tank or be attached to the surface cutting rough cutter, then as the motion of conveyer belt, conveyer belt On scraper plate wipe off to be attached to and cut on rough cutter the slightly miscellaneous of attachment and be exported outside machine with conveyer belt.At this simultaneously, divided after comb Fine hair is then shifted by the pin cloth on big cylinder surface, first carding process being completed on big cylinder with this, repeats ginseng afterwards Be arranged on after this new carding agencies under the new carding agencies of one or more groups of same principle repeat a point comb, then by can be Fine hair on big cylinder is transferred out of outside the export agency derivation machine of machine, or is carried out a point comb, Ran Houzai again by cover plate carding agencies Fine hair on big cylinder can be transferred out of outside the export agency derivation machine of machine.The carding process of the present invention is due to being in a point comb The horizontal direction of machine and big cylinder upper half have enforcement, therefore so that increasing by 14 on an equally long carding machine Individual point of comb point, and point comb due to newly increasing is the no hard Lora minute comb gripping with strong combing, and carding effect can be very Readily adjusted by adjusting the rotating speed of the stripping hair combing roller in new carding agencies, therefore fibre damage is less, divide comb efficiency Higher, adaptability is higher, floor space is less.This technology and equipment can be only once used alone it is also possible to repeatedly weigh It is applied in combination again it is also possible to be applied in combination with other points of comb technology and process equipment, it may also be used for make carding machine also have a point comb Go the technological transformation of slightly miscellaneous function.
Embodiment 2
As shown in Figure 2,3, a kind of solid multiple spot removes slightly miscellaneous point of comb equipment, described point of comb equipment includes licker-in 2, be arranged at licker-in after The 1-4 that the big cylinder 3 of side, big cylinder upper half circle surface are installed covers carding agencies 1 and the fine hair being arranged at big cylinder rear Clump transfer export agency 4;Described licker-in 2 is point comb licker-in or gets rid of rough segmentation comb licker-in.
Carding agencies 1 by conveyer belt 1.1, collecting tank 1.2, scraper plate 1.3, cut rough cutter 1.4, stripping hair combing roller 1.5, combing are coagulated Poly- roller 1.6 forms, and collecting tank is U-shaped or C-shaped, and the vertical tangent lines angle cutting rough cutter along stripping hair combing roller outer surface is arranged on collection On groove, conveyer belt be placed on collection groove bottom and with collect groove bottom parallel, conveyer belt along big cylinder axial direction parallel motion defeated Go out to transmit coarse wool, impurity, scraper plate plane is vertically fixedly mounted on the upper surface of conveyer belt, wipes coarse wool, impurity off from cutting rough cutter.
A diameter of 82 160 centimetres of combing Condensing Roller 1.6, combing condenses the pin of roller card clothing to for clockwise;Stripping A diameter of 74 160 centimetres of hair combing roller 1.5, the pin of stripping hair opening roller is to for counterclockwise.
Export agency 4 is doffer comb mechanism, doffer shells hair roller mechanism, get rid of rough segmentation comb licker-in dust cage cohesion turns In telephone-moving structure, negative-pressure air-suction mechanism any one.
It is additionally provided with cover plate carding agencies 5 between carding agencies 1 and export agency 4.
Divide comb licker-in or get rid of rough segmentation a diameter of 240 270 millimeters of licker-in of comb, in described taker-in clothing, per inch has 48 The metal sawtooth of tooth, pin is to for counterclockwise;A diameter of 670 1150 centimetres of described big cylinder 3, Bearded-needle knitted cloth pin to for Clockwise.
In the present embodiment:
In the horizontal direction of carding machine, one point of comb licker-in is installed or gets rid of rough segmentation comb licker-in mechanism, comb licker-in or get rid of rough segmentation comb thorn point Dividing of roller mechanism is combed licker-in or is got rid of the big cylinder being provided with a up operating after rough segmentation comb licker-in, in the big stannum of up operating The appropriate location on the upper half circle surface of woods install 1 set or 4 sets by combing Condensing Roller, shell hair combing roller, cut rough cutter etc. and form Carding agencies, in mechanism stripping hair combing roller surface appropriate location be provided with one group rise stop separate float over stripping hair divide The comb coarse wool of roller surface and impurity effect cut the coarse wool that hair, collection and output separated and impurity effect go slightly miscellaneous group Part, this assembly had both had the effect of the slightly miscellaneous collection that stripping hair combing roller is separated, and had hanging support in stripping hair combing roller again The coarse wool on surface and impurity cut the effect that gear clashes into and collects, and also have and slightly miscellaneous are derived automatically from outside machine what both was collected Function, its assembly by a U-shaped or C-shaped collecting tank, one cut rough cutter, one placing in collecting tank with collect groove bottom The slightly miscellaneous conveyer belt of the parallel output transmission along the axial direction parallel motion of big cylinder, one be fixed on above conveyer belt rise From cutting the scraper plate composition along the axial direction parallel motion of big cylinder wiping slightly miscellaneous effect rough cutter off, the linear velocity of conveyer belt is 0.1 0.5 m/min, the plane of scraper plate is vertical with conveyer belt.
Dividing comb licker-in or getting rid of rough segmentation comb licker-in diameter between 240 270 millimeters before the big cylinder of carding machine, turn to Counterclockwise, being wrapped with per inch in cotton spinning or the length of cashmere card licker-in has the metal sawtooth of 48 teeth(Tooth bar)Pin Cloth, to for counterclockwise, linear velocity is 1/2.5 1/1.55 times of big cylinder to pin, divides comb licker-in or the axle center getting rid of thick licker-in The vertical dimension of horizontal plane and big cylinder axis edema with the heart involved plane, between 180 350 centimetres, is being divided comb licker-in or is being got rid of after thick licker-in The big cylinder diameter of the up operating installed between 670 1150 centimetres, the linear velocity of big cylinder 560 920 ms/min it Between, turn to clockwise, big cylinder be wrapped with wool spinning or cashmere card or cotton spinning Bearded-needle knitted cloth, pin to for clockwise, What big cylinder was installed below plays the top of mechanism and last the new carding agencies of group the fine hair derivative ac-tion on big cylinder Combing Condensing Roller lower surface distance more than 75 centimetres(Otherwise coagulated on the combing Condensing Roller in the new carding agencies of afterbody Poly- fine hair can be scratched by the contact of lower doffer surface pin cloth, normal point of comb work of impact).
The diameter of the combing Condensing Roller in the carding agencies that big cylinder upper half circle surface is installed at 82 160 centimetres, Linear velocity is between the 1/12 1/20 of big cylinder linear velocity, turns to counterclockwise, pin cloth is and the pin cloth phase being entangled on big cylinder Supporting wool spinning or cashmere card work roller card clothing, pin is to for clockwise;The diameter of stripping hair combing roller is 74 160 lis Rice, linear speed is between the 1/4 1/2 of big cylinder linear velocity, turns to counterclockwise, and the surface of stripping hair combing roller is tied with a point comb angle and is In the length of 05 degree of cotton spinning or cashmere card licker-in, per inch has the metal sawtooth of 48 teeth(Tooth bar)Pin cloth, pin to For counterclockwise.
Point comb licker-in before big cylinder or get rid of gauge between thick licker-in and big cylinder between 0.15 0.5 millimeters, Gauge between 0.2 2.5 millimeters, between big cylinder and stripping hair combing roller for the big gauge between cylinder and combing Condensing Roller Between 0.15 0.8 millimeters;Gauge between combing Condensing Roller and stripping hair combing roller is between 0.15 2 millimeters;Cut rough cutter Gauge and stripping hair combing roller between is between 0.5 2 millimeters;Cut rough cutter plan-position with stripping hair combing roller outer surface Install under vertical tangent lines coincidence status it is also possible to be installed with other angles, it is preferred that cutting rough cutter plan-position to divide with stripping hair Install under the vertical tangent lines coincidence status of comb roller outer surface;Often set carding agencies combing Condensing Roller with a set of carding agencies Or the minimum distance of other mechanism is more than 75 millimeters(Otherwise it is arranged in the upper level carding agencies in big cylinder upper half circle Combing Condensing Roller on the fine hair that condensed can be scratched by the close contact thing of next stage carding agencies or other mechanism, shadow Ring normal point of comb work).
On up big cylinder during the work of every suit carding agencies, combing Condensing Roller coagulates from the cylinder surface combing running up Gather the fine hair containing coarse wool and impurity, and the stripping hair combing roller running up then strips at a high speed and hits on combing Condensing Roller Fine hair, under the high speed strike producing during this high speed strips and centrifugal action, coarse wool and impurity are separately departed from Stripping hair combing roller out or floats over the outermost layer of stripping hair combing roller, and the coarse wool being at this moment separated and impurity are then with running up The friction layer that produces of stripping hair combing roller surface descend slowly and lightly on the conveyer belt in the collecting tank of new carding agencies, and float over stripping The hair outermost coarse wool of combing roller and impurity are then running to cutting to be cut rough cutter at rough cutter and clash into and also dropping of Qu Cuza mechanism On conveyer belt in carding agencies collecting tank or be attached to the surface cutting rough cutter, then as the motion of conveyer belt, on conveyer belt Scraper plate wipe off to be attached to and cut slightly miscellaneous on rough cutter, be exported outside machine with conveyer belt.At this simultaneously, divided the fine hair after comb Then shifted by the pin cloth on big cylinder surface, first carding process being completed on big cylinder with this, repeat participation peace afterwards Be contained in this carding agencies under below one or more groups of same principle carding agencies repeat point comb, then by can be on big cylinder Fine hair be transferred out of outside the export agency derivation machine of machine, or by cover plate carding agencies(See Fig. 3)Carry out point comb again, then by can The fine hair on big cylinder is transferred out of outside the export agency derivation machine of machine.Its export agency can be traditional doffer mechanism, Can also be higher than doffer linear velocity it is sufficient to fine hair on big cylinder is played out the stripping hair roller mechanism moving away it is also possible to Be negative-pressure air-suction mechanism can also be other transfer devices.
Embodiment 3
Further improved concrete application example on the basis of embodiment 1 and embodiment 2.
As shown in fig. 7, this equipment is by a feeding curtain;One feed plate;One feed roll motor;A piece point of comb licker-in; One up big cylinder;4 groups respectively by conveyer belt, collecting tank, scraper plate, cut rough cutter, the stripping hair of looping same model pin cloth divides comb Roller, the new carding agencies of the combing Condensing Roller composition of looping same model pin cloth;One doffer;A set of doffer gear composition.
Point 250 millimeters of licker-in diameter of comb, 450 revs/min of the rotating speed of the horizontal direction installation in carding machine for this equipment, that is, 353.25 ms/min (1/2.35 times that rolls over big cylinder linear velocity), pin, to for counterclockwise, point comb licker-in are wrapped with The cotton spinning metal sawtooth of 5613X56109 (AT5613x05611) specification(Tooth bar)Pin cloth(Henan Guanshan Mountain Zhen Bu factory produces), The axial line horizontal plane of comb licker-in and the vertical dimension of big cylinder axial line horizontal plane is divided to be 182 centimetres;After point comb licker-in The big cylinder diameter of the up operating installed is wrapped with 830 ms/min, big cylinder in the linear velocity of 1045 centimetres, big cylinder The cashmere card metal Bearded-needle knitted cloth of AC3020X 01380 specification(Henan Guanshan Mountain Zhen Bu factory produces), pin is to for clockwise just To;" doffer comb system rises the fine hair derivative ac-tion on big cylinder, the diameter 380 of its doffer to install one after big cylinder Centimetre, 18 revs/min of rotating speed, turn to the metal doffer being wrapped with cashmere card AD4235X 2590 specification counterclockwise, on doffer Pin cloth(Henan Guanshan Mountain Zhen Bu factory produces), 0.35 millimeter of the gauge of doffer and big cylinder, doffer's die oscillation center point below Overlap with doffer's central axis horizontal plane, 0.5 millimeter of the gauge of die and doffer, 800 beats/min of die hunting frequency.
In the first set carding agencies 101 (as shown in Figure 7) that big cylinder upper half circle surface is installed:Combing is condensed 120 centimetres of the diameter of roller, 45 ms/min of linear velocity, the pin cloth of looping is the working roll gold of wool spinning BW4535X X2512 specification Belong to pin cloth(Henan Guanshan Mountain Zhen Bu factory produces), pin is to for clockwise;The diameter of stripping hair combing roller 1.5 is 85 millimeters, linear speed 450 ms/min of degree, the pin cloth of looping are 1.09X90X5.6X6T(AT5600x06011)The cotton spinning of specification metal sawtooth(Tooth bar) Pin cloth(Henan Guanshan Mountain Zhen Bu factory produces), pin is to for counterclockwise.Big gauge between cylinder and combing Condensing Roller is 1.5 millis Rice, the gauge between big cylinder and stripping hair combing roller is 0.8 millimeter, and the gauge between combing Condensing Roller and stripping hair combing roller is 2 Millimeter;Combing Condensing Roller is provided with a U-shaped collecting tank 1.2 as shown in Figure 7 with stripping hair combing roller left-external side, and U-shaped collecting tank is close That shells the vertical tangent lines angle being installed with an edge stripping hair combing roller outer surface outside hair combing roller lower-left cuts rough cutter, cuts rough cutter Gauge between cutting edge and stripping hair combing roller is 1 millimeter;U-shaped is collected groove bottom and is placed an edge parallel with collecting groove bottom greatly The output of cylinder axial direction parallel motion transmits slightly miscellaneous conveyer belt, and the linear velocity of conveyer belt is 0.5 m/min;The upper table of conveyer belt Face install fixation a piece of play from cut wipe off rough cutter slightly miscellaneous effect along big cylinder axial direction parallel motion scraper plate, scraper plate with cut hair 15 millimeters of the distance of edge;The combing Condensing Roller of this set carding agencies with a set of carding agencies 90 millimeters of distance.
Big cylinder upper half circle is surface mounted in first set carding agencies 101 second set of carding agencies 102 below (such as Shown in Fig. 7) in combing Condensing Roller 120 centimetres of diameter, 40 ms/min of linear velocity, looping is wool spinning BW4535XX2512 The working roll metallic card clothing of specification(Henan Guanshan Mountain Zhen Bu factory produces), pin is to for clockwise;Stripping hair combing roller diameter be 120 millimeters, 400 ms/min of linear velocity, the pin cloth of looping be 1.09X90X5.6X6T (AT5600x06011)The cotton spinning gold of specification Belong to sawtooth(Tooth bar)Pin cloth(Henan Guanshan Mountain Zhen Bu factory produces), pin is to for counterclockwise.Greatly between cylinder and combing Condensing Roller Gauge be 1.2 millimeters, the gauge between big cylinder and stripping hair combing roller is 0.5 millimeter;Combing Condensing Roller and stripping hair combing roller Between gauge be 2 millimeters;Stripping hair combing roller left-external side is provided with a U-shaped collecting tank as shown in Figure 7, and U-shaped collecting tank is near stripping Hair combing roller lower-left outside be installed with one along stripping hair combing roller outer surface vertical tangent lines angle cut rough cutter, cut rough cutter sword Gauge between mouth and stripping hair combing roller is 1 millimeter;U-shaped collect groove bottom place one with collection groove bottom parallel along big stannum The output of the axially in parallel motion of woods transmits slightly miscellaneous conveyer belt, and the linear velocity of conveyer belt is 0.3 m/min;The upper surface of conveyer belt Install fixation a piece of play from cut wipe off rough cutter slightly miscellaneous effect along big cylinder axial direction parallel motion scraper plate, scraper plate with cut rough cutter 15 millimeters of the distance of cutting edge;The combing Condensing Roller of the new carding agencies of this set with a set of new carding agencies 85 millimeters of distance.
Big cylinder upper half circle is surface mounted in second set of carding agencies 102 the 3rd set of carding agencies 103 below (such as Shown in Fig. 7) in the combing Condensing Roller of combing Condensing Roller 85 centimetres of diameter, 35 ms/min of linear velocity, looping be wool spinning use The working roll metallic card clothing of BW4535X X2512 specification(Henan Guanshan Mountain Zhen Bu factory produces), pin is to for clockwise;Stripping hair The diameter of combing roller is 160 millimeters, 400 ms/min of linear velocity, the pin cloth of looping are 1.09X90X5.6X6T (AT5600x06011) The cotton spinning of specification metal sawtooth(Tooth bar)Pin cloth(Henan Guanshan Mountain Zhen Bu factory produces), pin is to for counterclockwise.Big cylinder with Gauge between combing Condensing Roller is 1.0 millimeters, and the gauge between big cylinder and stripping hair combing roller is 0.5 millimeter;Combing is condensed Gauge between roller and stripping hair combing roller is 1.5 millimeters;Stripping hair combing roller left-external side is provided with a U-shaped collecting tank as shown in Figure 7, U-shaped collecting tank is installed with one along the vertical tangent lines angle of stripping hair combing roller outer surface outside stripping hair combing roller lower-left Cut rough cutter, the gauge cut between rough cutter cutting edge and stripping hair combing roller is 1 millimeter;U-shaped is collected groove bottom and is placed one and collecting tank The parallel output slightly miscellaneous conveyer belt of transmission along the axial direction parallel motion of big cylinder in bottom surface, the linear velocity of conveyer belt is 0.2 meter/ Point;The upper surface of conveyer belt install fixation a piece of play from cut wipe off rough cutter slightly miscellaneous effect along the axial direction parallel motion of big cylinder Scraper plate, scraper plate and 15 millimeters of distance cutting rough cutter cutting edge;The combing Condensing Roller of this set carding agencies with a set of carding agencies 100 millimeters of distance.
Big cylinder upper half circle is surface mounted in the 3rd set of carding agencies 103 the 4th set of carding agencies 104 below (such as Shown in Fig. 7) in combing Condensing Roller 85 centimetres of diameter, 30 ms/min of linear velocity, looping is wool spinning BW4535X X2512 The working roll metallic card clothing of specification(Henan Guanshan Mountain Zhen Bu factory produces), pin is to for clockwise;Stripping hair combing roller diameter be 120 millimeters, 450 ms/min of linear velocity, the pin cloth of looping be 1.09X90X5.6X6T (AT5600x06011)The cotton spinning gold of specification Belong to sawtooth(Tooth bar)Pin cloth(Henan Guanshan Mountain Zhen Bu factory produces), pin is to for counterclockwise.Greatly between cylinder and combing Condensing Roller Gauge be 0.8 millimeter, the gauge between big cylinder and stripping hair combing roller is 0.5 millimeter;Combing Condensing Roller and stripping hair combing roller Between gauge be 1.5 millimeters;Combing Condensing Roller is provided with a C-shaped collecting tank, C as shown in Figure 7 with the stripping right outside of hair combing roller Shape collecting tank is installed with cutting along the vertical tangent lines angle of stripping hair combing roller outer surface near stripping hair combing roller upper right side Rough cutter, the gauge cut between rough cutter cutting edge and stripping hair combing roller is 1 millimeter;C-shaped is collected groove bottom and is placed one and collecting tank bottom The slightly miscellaneous conveyer belt of the parallel output transmission along the axial direction parallel motion of big cylinder in face, the linear velocity of conveyer belt is 0.1 m/min; The upper surface of conveyer belt installs that fixation is a piece of to be played from cutting the scraping along the axial direction parallel motion of big cylinder wiping slightly miscellaneous effect rough cutter off Plate, scraper plate and the distance cutting rough cutter cutting edge are 1 millimeter;The combing Condensing Roller of this set carding agencies and the distance 90 of doffer's upper surface Millimeter.
During work, raw material scopular is sent between feed plate and feed roll motor along feeding curtain, is then held at one end In the case of, the scopular entering Fen Shu area is divided comb by a point comb licker-in, and the scopular after point comb is installed in a point comb on point comb licker-in The pin cloth on licker-in up big cylinder surface below rises out on the pin cloth transferring to up big cylinder surface, and first set carding machine Combing Condensing Roller in structure condenses the fine hair containing coarse wool and impurity from the cylinder surface combing running up, and runs up Stripping hair combing roller then strip at a high speed and hit the fine hair on combing Condensing Roller, during this high speed strips produce high speed Under strike and centrifugal action, coarse wool and impurity are separated and depart from stripping hair combing roller out or float over the outermost shelling hair combing roller Layer, the coarse wool being at this moment separated and impurity then descend slowly and lightly with the friction layer that the stripping hair combing roller surface running up produces On the conveyer belt in the collection groove of carding agencies, and float over the stripping outermost coarse wool of hair combing roller and impurity is then running to The cutting of Cu Za mechanism is cut rough cutter at rough cutter and clashed on the conveyer belt also dropping in new carding agencies collecting tank or be attached to cuts hair The surface of knife, then as the motion of conveyer belt, the scraper plate being fixed on conveyer belt is wiped off to be attached to and is cut attachment on rough cutter Slightly miscellaneous it is exported outside machine with conveyer belt.At this simultaneously, then shifted by the pin cloth on big cylinder surface by the fine hair after point comb, with This completes first carding process on big cylinder, repeats afterwards 3 times and is arranged on first group of new carding agencies below same The doffer and the doffer gear that repeat a point comb, then repeatedly divided after the big cylinder of tomentum after comb of the new carding agencies of principle Outside derivation machine.
Embodiment 4
Further improved concrete application example on the basis of embodiment 1 and embodiment 2.
As shown in figure 8, this equipment is by a feeding curtain;A pair of feeding roller;One Gen Kaimao Lora;One is acted transfer Lora;One is got rid of rough segmentation comb licker-in;One up big cylinder;3 groups respectively by conveyer belt, collecting tank, scraper plate, cut rough cutter, looping The stripping hair combing roller of same model pin cloth, the new carding agencies of the combing Condensing Roller composition of looping same model pin cloth;One high Speed point comb licker-in;A set of air-flow dust cage cohesion transfer device composition.
What this equipment horizontal direction before the big cylinder of carding machine was installed opens a mao Lora, transfer roller, gets rid of rough segmentation comb licker-in Diameter is 250 millimeters, opens a mao Lora, acts transfer roller, gets rid of respectively 45,125,400 revs/min of the rotating speed that licker-in is combed in rough segmentation (i.e. 314 ms/min, roll over big cylinder rotating speed 1/2.5 times), pin, to being respectively counterclockwise, clockwise, counterclockwise, wrap respectively It is tied with 5630X56109 (AT5613x05611), 5613X56109 (AT5613x05611), 5613X56109 (AT5613x05611) cotton spinning of specification metal sawtooth(Tooth bar)Pin cloth(Henan Guanshan Mountain Zhen Bu factory produces), open a mao Lora, rise The vertical dimension go out transfer roller, getting rid of axial line horizontal plane and the big cylinder axial line horizontal plane that licker-in is combed in rough segmentation is 345 centimetres; Install up and down opening the feeding roller that mao Lora above installs, diameter is 75 centimetres, 4 revs/min of rotating speed, Lora is wrapped with often 1.09X90X5.6X6T (the AT5600x06011 of rule)The cotton spinning of specification metal sawtooth(Tooth bar)Pin cloth(Henan Guanshan Mountain Zhen Bu factory Produce), to for clockwise, turning to counterclockwise, bottom roll pin, to for counterclockwise, turns to clockwise top roller pin Direction;Exist in the linear velocity of 692 centimetres, big cylinder in the big cylinder diameter getting rid of the up operating that rough segmentation comb licker-in is installed below 785 ms/min, the metal Bearded-needle knitted cloth of cashmere card AC3020X 01380 specification is wrapped with big cylinder(Henan Guanshan Mountain pin cloth Factory produces), pin is to for clockwise;" high speed point comb licker-in --- air-flow dust cage condenses transfer to install one after big cylinder Structure "(See that the high speed of Fig. 8 is divided comb licker-in, cut rough cutter, deflector, little dust cage, big dust cage), rise the fine hair on big cylinder again Point comb derivative ac-tion, its a diameter of 250 millimeters of point comb licker-in at a high speed, 1200 revs/min of the rotating speed of point comb licker-in, at a high speed at a high speed Divide the 1.09X90X5.6X6T (AT5600x06011 that routine is wrapped with comb licker-in)The cotton spinning of specification metal sawtooth(Tooth bar) Pin cloth(Henan Guanshan Mountain Zhen Bu factory produces), at a high speed the axial line horizontal plane of point comb licker-in vertical with big cylinder axial line horizontal plane Distance is 345 centimetres;At a high speed the upper right quarter after point comb licker-in is provided with one and cuts rough cutter with radian deflector, cuts rough cutter along at a high speed The tangential direction dividing comb licker-in right upper is installed;Right lower quadrant after point comb licker-in is provided with the band of 380 centimetres of a diameter at a high speed There are the big dust cage of 3 millimeters of apertures of diameter, big dust cage and horizontal range 50 milli dividing at a high speed comb licker-in of 5 millimeters of densely covered spacing Rice, on big dust cage plane overlaps with a point comb licker-in axle center plane at a high speed, 4 revs/min of big dust cage rotating speed, steering clockwise;Big dust cage Upper right side equipped with the little dust cage of the 3 millimeters of apertures of diameter with 5 millimeters densely covered of spacing of 120 centimetres of a diameter, little dust cage with 15 millimeters of the horizontal range of big dust cage, little dust cage lower plane and plane on 10 millimeters of the distance of plane on big dust cage, little dust cage with 5 millimeters of the lower plane spacing, the linear velocity of little dust cage that are arranged on the deflector with radian cut on rough cutter are identical with big dust cage, turn To counterclockwise.
In the first set carding agencies 101 (as shown in Figure 8) that big cylinder upper half circle surface is installed:Combing is condensed 120 centimetres of the diameter of roller, 45 ms/min of linear velocity, the pin cloth of looping is the working roll metallic card clothing of BW4535X X2512 specification (Henan Guanshan Mountain Zhen Bu factory produces), pin is to for clockwise;Stripping hair combing roller(1.5)Diameter be 85 millimeters, linear velocity 450 M/min, the pin cloth of looping be 1.09X90X5.6X6T (AT5600x06011)The cotton spinning of specification metal sawtooth(Tooth bar)Pin cloth (Henan Guanshan Mountain Zhen Bu factory produces), pin is to for counterclockwise.Big gauge between cylinder and combing Condensing Roller is 0.5 millimeter, Gauge between big cylinder and stripping hair combing roller is 0.5 millimeter, and the gauge between combing Condensing Roller and stripping hair combing roller is 1.5 millis Rice;Combing Condensing Roller is provided with a U-shaped collecting tank as shown in Figure 8 with stripping hair combing roller left-external side, and U-shaped collecting tank divides near stripping hair Comb roller lower-left outside be installed with one along stripping hair combing roller outer surface vertical tangent lines angle cut rough cutter, cut rough cutter cutting edge with Gauge between stripping hair combing roller is 1 millimeter;U-shaped collect groove bottom place one with collection groove bottom parallel along big cylinder axis To the conveyer belt that the output transmission of parallel motion is slightly miscellaneous, the linear velocity of conveyer belt is 0.3 m/min;The upper surface of conveyer belt is installed Fixation a piece of play from cut wipe off rough cutter slightly miscellaneous effect along big cylinder axial direction parallel motion scraper plate, scraper plate with cut rough cutter cutting edge 1 millimeter of distance;The combing Condensing Roller of this set carding agencies with the distance of a set of carding agencies be 100 millimeters.
Big cylinder upper half circle is surface mounted in first set carding agencies 101 second set of carding agencies 102 below (such as Shown in Fig. 8) in combing Condensing Roller 85 centimetres of diameter, 40 ms/min of linear velocity, looping is wool spinning BW4535X2512 The working roll metallic card clothing of specification(Henan Guanshan Mountain Zhen Bu factory produces), pin is to for clockwise;Stripping hair combing roller diameter be 160 millimeters, 400 ms/min of linear velocity, the pin cloth of looping be 1.09X90X5.6X6T (AT5600x06011)The cotton spinning gold of specification Belong to sawtooth(Tooth bar)Pin cloth(Henan Guanshan Mountain Zhen Bu factory produces), pin is to for counterclockwise.Greatly between cylinder and combing Condensing Roller Gauge be 1 millimeter, the gauge between big cylinder and stripping hair combing roller is 0.5 millimeter;Combing Condensing Roller with stripping hair combing roller it Between gauge be 1.5 millimeters;Stripping hair combing roller left-external side is provided with a U-shaped collecting tank as shown in Figure 8, and U-shaped collecting tank is near stripping Hair combing roller lower-left outside be installed with one along stripping hair combing roller outer surface vertical tangent lines angle cut rough cutter, cut rough cutter sword Gauge between mouth and stripping hair combing roller is 1 millimeter;U-shaped collect groove bottom place one with collection groove bottom parallel along big stannum The output of the axially in parallel motion of woods transmits slightly miscellaneous conveyer belt, and the linear velocity of conveyer belt is 0.3 m/min;The upper surface of conveyer belt Install fixation a piece of play from cut wipe off rough cutter slightly miscellaneous effect along big cylinder axial direction parallel motion scraper plate, scraper plate with cut rough cutter 1 millimeter of the distance of cutting edge;The combing Condensing Roller of this set carding agencies with a set of carding agencies 95 millimeters of distance.
Big cylinder upper half circle is surface mounted in second set of carding agencies 102 the 3rd set of carding agencies 103 below (such as Shown in Fig. 8) in the combing Condensing Roller of combing Condensing Roller 85 centimetres of diameter, 35 ms/min of linear velocity, looping be wool spinning use The working roll metallic card clothing of BW4535X 2512 specification(Henan Guanshan Mountain Zhen Bu factory produces), pin is to for clockwise;Stripping hair divides The diameter of comb roller is 160 millimeters, 400 ms/min of linear velocity, the pin cloth of looping are 1.09X90X5.6X6T (AT5600x06011)Rule The cotton spinning of lattice metal sawtooth(Tooth bar)Pin cloth(Henan Guanshan Mountain Zhen Bu factory produces), pin is to for counterclockwise.Big cylinder and comb Gauge between reason Condensing Roller is 1.0 millimeters, and the gauge between big cylinder and stripping hair combing roller is 0.5 millimeter;Combing Condensing Roller Gauge and stripping hair combing roller between is 1 millimeter;Stripping hair combing roller left-external side is provided with a U-shaped collecting tank, U-shaped as shown in Figure 8 Collecting tank is installed with cutting along the vertical tangent lines angle of stripping hair combing roller outer surface outside stripping hair combing roller lower-left Rough cutter, the gauge cut between rough cutter cutting edge and stripping hair combing roller is 1 millimeter;U-shaped is collected groove bottom and is placed one and collecting tank bottom The slightly miscellaneous conveyer belt of the parallel output transmission along the axial direction parallel motion of big cylinder in face, the linear velocity of conveyer belt is 0.2 m/min; The upper surface of conveyer belt installs that fixation is a piece of to be played from cutting the scraping along the axial direction parallel motion of big cylinder wiping slightly miscellaneous effect rough cutter off Plate, scraper plate and 1 millimeter of distance cutting rough cutter cutting edge;The combing Condensing Roller of the new carding agencies of this set and water conservancy diversion in fine hair export agency About 220 millimeters of the distance of plate.
During work, raw material scopular is sent between upper and lower feeding roller along feeding curtain, is then opened a mao Lora shredding and combs Reason, the scopular after shredding has been transferred to out on transfer roller in the presence of acting transfer roller, then through getting rid of rough segmentation comb Licker-in divide comb get rid of thick after be installed in get rid of rough segmentation comb licker-in up big cylinder surface below pin cloth rise out transfer to up big On the pin cloth on cylinder surface, and the combing Condensing Roller in first set carding agencies condenses from the cylinder surface combing running up Fine hair containing coarse wool and impurity, and the stripping hair combing roller running up then strips at a high speed and hits the floss on combing Condensing Roller Hair, under the high speed strike producing during this high speed strips and centrifugal action, coarse wool and impurity are separated and are departed from stripping Hair combing roller out or floats over the outermost layer of stripping hair combing roller, and the coarse wool being at this moment separated and impurity are then with running up The friction layer that stripping hair combing roller surface produces descends slowly and lightly on the conveyer belt in the collection groove of new carding agencies, and floats over stripping hair and divide The comb outermost coarse wool of roller and impurity are then running to cutting to be cut rough cutter at rough cutter and clash into and also dropping to point of Qu Cuza mechanism On conveyer belt in comb arrangement collecting tank or be attached to the surface cutting rough cutter, then as the motion of conveyer belt, it is fixed on biography The scraper plate on band is sent to wipe off to be attached to and cut on rough cutter the slightly miscellaneous of attachment and be exported outside machine with conveyer belt.At this simultaneously, by a point comb Fine hair afterwards is then shifted by the pin cloth on big cylinder surface, first carding process being completed on big cylinder with this, weighs afterwards again Be arranged on the first set carding agencies carding agencies of same principle below again for 2 times repeats a point comb, is then repeatedly divided after comb The airflow layer that after dividing at a high speed comb licker-in to get rid of rough segmentation comb after the big cylinder of tomentum, fine hair is formed with high speed point comb licker-in surface Cut rough cutter and cut to get off to flutter along deflector and coagulated on size dust cage, air-flow is laid down by the aperture on size dust cage, and fine hair Outside then with the rotation derivation machine of size dust cage.
Embodiment 5
Further improved concrete application example on the basis of embodiment 1 and embodiment 2.
As shown in figure 9, this equipment is by a feed plate;One feed roll motor;A piece point of comb licker-in;One up big stannum Woods;1 group respectively by conveyer belt 1.1, collecting tank 1.2, scraper plate 1.3, cut rough cutter 1.4, the stripping hair of looping same model pin cloth divides comb Roller 1.5, the carding agencies of combing Condensing Roller 1.6 composition of looping same model pin cloth;A set of cover plate with pin cloth;One puts Doffer gear;One doffer;A set of lower doffer gear composition.
Point 250 millimeters of licker-in diameter of comb, 450 revs/min of the rotating speed of the horizontal direction installation in carding machine for this equipment, that is, 353.25 m/min(The 1/2.35 of big cylinder linear velocity), pin to for counterclockwise, point comb licker-in is wrapped with 5613X56109 (AT5613x05611) cotton spinning of specification metal sawtooth(Tooth bar)Pin cloth(Henan Guanshan Mountain Zhen Bu factory produces), point comb licker-in Axial line horizontal plane is 182 centimetres with the vertical dimension of big cylinder axial line horizontal plane;Up divide comb licker-in to install below The big cylinder diameter of operating is wrapped with cashmere card use in the linear velocity of 1045 centimetres, big cylinder on 830 ms/min, big cylinder The metal Bearded-needle knitted cloth of AC3020X 01380 specification(Henan Guanshan Mountain Zhen Bu factory produces), pin is to for clockwise;On big cylinder Side be provided with a set of tradition cotton spinning 186 carding machine on install the cover plate curtain with pin cloth, cover plate curtain the left side equipped with A set of by conveyer belt, collecting tank, scraper plate, cut rough cutter, carding agencies that stripping hair combing roller, combing Condensing Roller form;Cover plate curtain The right equipped with a set of with tradition cotton spinning 186 carding machine on install upper doffer gear;The right side of big cylinder is installed below together On traditional cotton spinning 186 carding machine install " doffer --- die system, rise the fine hair derivative ac-tion on big cylinder.
In the carding agencies (as shown in Figure 9) that on big cylinder, left side circumferential surface is installed:The diameter of combing Condensing Roller 120 centimetres, 45 ms/min of linear velocity, looping be wool spinning BW4530X2512 specification working roll metallic card clothing(Henan Guanshan Mountain Zhen Bu factory produces), pin is to for clockwise;The diameter of stripping hair combing roller is 75 millimeters, 450 ms/min of linear velocity, the pin of looping Cloth is 1.09X90X5.6X6T (AT5600x06011)The cotton spinning of specification metal sawtooth(Tooth bar)Pin cloth(Henan Guanshan Mountain Zhen Bu factory Produce), pin is to for counterclockwise.Big gauge between cylinder and combing Condensing Roller is 1.0 millimeters, and big cylinder divides comb with stripping hair Gauge between roller is 0.4 millimeter, and the gauge between combing Condensing Roller and stripping hair combing roller is 1.5 millimeters;Combing Condensing Roller with Stripping hair combing roller left-external side is provided with a U-shaped collecting tank as shown in Figure 9, and U-shaped collecting tank is solid outside stripping hair combing roller lower-left Rough cutter is cut equipped with the vertical tangent lines angle of an edge stripping hair combing roller outer surface by Dingan County, cuts between rough cutter cutting edge and stripping hair combing roller Gauge be 1 millimeter;U-shaped collect groove bottom place one parallel with collecting groove bottom defeated along the axial parallel motion of big cylinder Go out the slightly miscellaneous conveyer belt of transmission, the linear velocity of conveyer belt is 0.2 m/min;The upper surface of conveyer belt installs fixing a piece of from cutting Scraper plate, scraper plate and 1 millimeter of the distance cutting rough cutter cutting edge along the axial direction parallel motion of big cylinder of slightly miscellaneous effect are wiped off on rough cutter, should About 100 millimeters of the radian lower surface distance on the upper surface of combing Condensing Roller in carding agencies and the cover plate curtain left side.
The cover plate curtain with pin cloth installed on a set of tradition cotton spinning 186 carding machine installed on big cylinder and upper die The technique gauge of mechanism and speed and pin are to the parameter with the direction of motion, same tradition cotton spinning 186 carding machine, big cylinder bottom right The doffer installing on a set of tradition cotton spinning 186 carding machine that position is installed and the technique gauge of doffer gear and speed and pin To the parameter with the direction of motion, same tradition cotton spinning 186 carding machine, the upper looping of doffer is cashmere card AD4235X 2590 Metal doffer's pin cloth of specification(Henan Guanshan Mountain Zhen Bu factory produces).
During work, raw material scopular plane along along feed plate is admitted between feed plate and feed roll motor, then at one end by In the case of gripping, the scopular entering Fen Shu area is divided comb by a point comb licker-in, and the scopular after point comb is installed on point comb licker-in The pin cloth dividing comb licker-in up big cylinder surface below rises out on the pin cloth transferring to up big cylinder surface, and up big stannum Combing Condensing Roller in carding agencies on woods surface condenses containing coarse wool and impurity from the cylinder surface combing running up Fine hair, and run up stripping hair combing roller then strip at a high speed and hit the fine hair on combing Condensing Roller, this high speed stripping Under the high speed strike producing during taking and centrifugal action, coarse wool and impurity are separated and depart from stripping hair combing roller out or float In the outermost layer of stripping hair combing roller, the coarse wool being at this moment separated and impurity then produce with the stripping hair combing roller surface running up Raw friction layer descends slowly and lightly on the conveyer belt in the collection groove of carding agencies, and floats over the outermost coarse wool of stripping hair combing roller Then running to cutting to be cut rough cutter at rough cutter and clash into and also dropping to biography in carding agencies collecting tank of Qu Cuza mechanism with impurity Send band upper or be attached to the surface cutting rough cutter, then as the motion of conveyer belt, the scraper plate being fixed on conveyer belt is wiped off attached On cutting rough cutter, the slightly miscellaneous of attachment is exported outside machine with conveyer belt.At this simultaneously, divided the fine hair after comb then by big cylinder The pin cloth transfer on surface, first carding process being completed on big cylinder with this, enter afterwards and be arranged on after carding agencies Same tradition cotton spinning 186 carding machine on install the cover plate curtain with pin cloth and big cylinder between divided comb by cover plate, in air-flow Under centrifugal action, coarse wool and impurity is made to be deposited on flat-clothing and be separated and shelled from flat-clothing by upper die From getting off.Then by point comb after the big cylinder of tomentum after same tradition cotton spinning 186 carding machine on install doffer and cut Outside cutter mechanism derivation machine.
Embodiment 6
Further improved concrete application example on the basis of embodiment 1 and embodiment 2.
The present embodiment is one by the assembly to be made up of 3 groups of carding agencies on the big cylinder of 4 groups of similar embodiment 4 equipment Main equipment for design agentses.
As shown in Figure 10, equipment composition is:A set of traditional shredding assembly is joined on 4 groups of big cylinders with embodiment 4 equipment There is the assembly of 3 groups of new comb arrangements, between every group, divide a comb licker-in --- little doffer --- a pair of stripping hair Lora --- by a high speed A piece point of comb licker-in connects, and divides at a high speed below comb licker-in and point comb licker-in respectively equipped with two Fitting Fixed Flat Plate(With cotton spinning carding machine The Fitting Fixed Flat Plate of lower installation)Make it have preferably point comb and control air-flow anti-falling stop floss effect, the big cylinder of last group One group of doffer comb mechanism is installed below, the diameter of doffer is with the diameter of the breast cylinder in this machine shredding assembly and looping doffer Pin cloth.
This machine divides comb distance short, and point comb point is many, and neither one divides comb point firmly, and fibre damage is little, efficiency high, Er Qieyou The stripping hair combing roller of each the new carding agencies on big cylinder can be using variable speed electric motors, particularly driven separately and according to raw material Quality carries out speed change adjustment and controls carding effect, and the adaptability of therefore equipment is higher, is more beneficial for automatic intelligent control.This sets The standby point comb that can be widely used for the special furs such as cashmere, yakwool, camel's hair, Sheep Cashmere.

Claims (10)

1. a kind of solid multiple spot go slightly miscellaneous carding method it is characterised in that:The method comprising the steps of:
A. a point comb is first carried out by the licker-in rotating clockwise that the horizontal direction in carding machine is installed to the scopular being fed to, go Except coarse wool, impurity, hanging support operates up in the floccus after the roguing of undue comb on described licker-in with licker-in;
B. by the up operating being arranged on after described licker-in big cylinder on licker-in through point comb after floccus go out transfer To on big cylinder, floccus operates up with big cylinder;
C. floccus carries out a point comb by 14 sets of carding agencies that the big cylinder upper half circle surface in up operating is installed, Substep removes coarse wool, impurity;
D. floccus is exported outside mechanism's derivation machine.
2. according to claim 1 go slightly miscellaneous carding method it is characterised in that:Described big cylinder turns to clockwise, linear speed Spend for 560 920 ms/min;Described licker-in turns to counterclockwise, and licker-in linear velocity is the 1/2.5 1/1.55 of big cylinder linear velocity.
3. according to claim 1 go slightly miscellaneous carding method it is characterised in that:Described carding agencies are by conveyer belt, collection Groove, scraper plate, cut rough cutter, stripping hair combing roller, combing Condensing Roller composition, combing Condensing Roller from the cylinder surface combing running up coagulate Gather the fine hair containing coarse wool and impurity, the stripping hair combing roller high speed running up strips and hits the floss on combing Condensing Roller Hair, under the high speed strike producing during high speed strips and centrifugal action, coarse wool and impurity are separated or float over The outermost layer of stripper roller combing roller, the motion being then collected groove collection with conveyer belt is exported outside machine;By the floss after point comb The pin cloth transfer on fleece big cylinder surface, completes a carding process on big cylinder.
4. according to claim 3 go slightly miscellaneous carding method it is characterised in that:The linear velocity of combing Condensing Roller is big cylinder The 1/12 1/20 of linear velocity, turn to counterclockwise or clockwise;The linear velocity of stripping hair combing roller is the 1/ of big cylinder linear velocity 4 1/2, turn to counterclockwise.
5. a kind of solid multiple spot go slightly miscellaneous point of comb equipment it is characterised in that:Described point of comb equipment includes licker-in, be arranged at licker-in after 14 sets of carding agencies and the floccus being arranged at big cylinder rear that the big cylinder of side, big cylinder upper half circle surface are installed Transfer export agency;Described licker-in is point comb licker-in or gets rid of rough segmentation comb licker-in.
6. according to claim 5 go slightly miscellaneous point of comb equipment it is characterised in that:
Described carding agencies by conveyer belt, collecting tank, scraper plate, cut rough cutter, stripping hair combing roller, combing Condensing Roller form, collecting tank For U-shaped or C-shaped, cut rough cutter and be arranged on collecting tank along the vertical tangent lines angle shelling hair combing roller outer surface, conveyer belt is placed on Collect groove bottom and with collect groove bottom parallel, conveyer belt along big cylinder axial direction parallel motion output transmission coarse wool, impurity, scrape Plate plane is vertically fixedly mounted on the upper surface of conveyer belt, wipes coarse wool, impurity off from cutting rough cutter.
7. according to claim 6 go slightly miscellaneous point of comb equipment it is characterised in that:A diameter of the 82 of described combing Condensing Roller 160 centimetres, combing condenses the pin of roller card clothing to for clockwise;A diameter of 74 160 centimetres of stripping hair combing roller, stripping hair divides The pin of comb roller card clothing is to for counterclockwise.
8. according to claim 5 go slightly miscellaneous point of comb equipment it is characterised in that:Described export agency is doffer comb Mechanism, doffer's stripping hair roller mechanism, get rid of rough segmentation comb licker-in dust cage cohesion transfer device, any one in negative-pressure air-suction mechanism Kind.
9. according to claim 5 go slightly miscellaneous point of comb equipment it is characterised in that:Between described carding agencies and export agency It is additionally provided with cover plate carding agencies.
10. according to claim 5 go slightly miscellaneous point of comb equipment it is characterised in that:Described divides comb licker-in or gets rid of rough segmentation comb A diameter of 240 270 millimeters of licker-in, on the pin cloth of described licker-in, per inch has the metal sawtooth of 48 teeth, and pin is to for the inverse time Pin direction;A diameter of 670 1150 centimetres of described big cylinder, Bearded-needle knitted cloth pin is to for clockwise.
CN201610896147.2A 2016-10-14 2016-10-14 A kind of solid multiple spot goes thick miscellaneous carding method and its equipment Expired - Fee Related CN106435847B (en)

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CN106521725A (en) * 2016-11-29 2017-03-22 郭明月 Two-channel negative-pressure air condensation feeding elastic gripping carding device
CN107287701A (en) * 2017-08-28 2017-10-24 赤峰牧原绒毛制品有限责任公司 A kind of pair of approach fine hair transfer carding method and equipment
CN107326479A (en) * 2017-09-01 2017-11-07 青岛东佳纺机(集团)有限公司 A kind of two-region cover plate bast fibre spinning carding machine
CN109023602A (en) * 2018-11-06 2018-12-18 恒天重工股份有限公司 A kind of area Zhu Fenshu sealing high yield carding machine suitable for non-woven cloth spun lacing production line
CN113201811A (en) * 2021-04-23 2021-08-03 毛思林 Nonwoven fiber low-speed high-yield random carding machine
CN117328175A (en) * 2023-10-24 2024-01-02 河北康丰绒毛制品有限公司 Wool carding device

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Publication number Priority date Publication date Assignee Title
CN106521725A (en) * 2016-11-29 2017-03-22 郭明月 Two-channel negative-pressure air condensation feeding elastic gripping carding device
CN107287701A (en) * 2017-08-28 2017-10-24 赤峰牧原绒毛制品有限责任公司 A kind of pair of approach fine hair transfer carding method and equipment
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CN109023602A (en) * 2018-11-06 2018-12-18 恒天重工股份有限公司 A kind of area Zhu Fenshu sealing high yield carding machine suitable for non-woven cloth spun lacing production line
CN109023602B (en) * 2018-11-06 2023-05-09 恒天重工股份有限公司 Main carding area sealing high-yield carding machine suitable for non-woven water distribution thorn production line
CN113201811A (en) * 2021-04-23 2021-08-03 毛思林 Nonwoven fiber low-speed high-yield random carding machine
CN117328175A (en) * 2023-10-24 2024-01-02 河北康丰绒毛制品有限公司 Wool carding device
CN117328175B (en) * 2023-10-24 2024-03-12 河北康丰绒毛制品有限公司 Wool carding device

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