CN102162155A - Waste cotton treatment method and equipment - Google Patents
Waste cotton treatment method and equipment Download PDFInfo
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- CN102162155A CN102162155A CN 201110076826 CN201110076826A CN102162155A CN 102162155 A CN102162155 A CN 102162155A CN 201110076826 CN201110076826 CN 201110076826 CN 201110076826 A CN201110076826 A CN 201110076826A CN 102162155 A CN102162155 A CN 102162155A
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- waste cotton
- rotor
- saw teeth
- rollers
- cotton
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Abstract
The invention discloses a waste cotton treatment method, which comprises that: waste cotton is conveyed by a pipeline; waste cotton fibers are adsorbed on the surface of a condenser dust cage, are scraped by a cotton stripping beater and directly fall into a cotton box; the waste cotton fibers in the cotton box directly fall onto first and second serrated rollers of a combing impurity removal box; the waste cotton fibers are fed on a rotary cutter of the combing impurity removal box by the serrated rollers; the rotary cutter drives the waste cotton fibers to collide with saw teeth of other multiple serrated rollers above and in front of the rotary cutter, and the waste cotton fibers are combed for many times; and after leaving the final serrated roller, the waste cotton fibers are separated by a dust removal cutter. Special waste cotton treatment equipment comprises the combing impurity removal box, wherein a plurality of serrated rollers, a set of rotary cutter, an air inlet and the dust removal cutter are arranged in the combing impurity removal box; and the plurality of serrated rollers are distributed on the cylindrical surface concentric with the rotary center of the rotary cutter and arranged above and in front of the rotary cutter, and the distance between the serrated rollers and the rotary cutter is 0.5 to 25 millimeters. The method and the equipment break through one-time combing mode formed by the traditional rollers and the beater, so that the fibers can be combed for many times and the opening effect of the waste cotton is greatly improved.
Description
Technical field
The present invention relates to a kind of waste cotton processing method, the invention still further relates to the equipment that is exclusively used in described waste cotton processing method.
Background technology
The method that existing waste cotton is handled mainly forms in relative rotation cotton roller and dentation hired roughneck by a pair of, and waste cotton is under the gripping of cotton roller, by the dentation hired roughneck of high speed rotating with waste cotton shredding and removal of impurities.Its weak point is waste cotton is carried out the useful effect point of shredding removal of impurities processing all on bottom roll and the contacted line of hired roughneck, can only once divide the comb removal of impurities, the dentation hired roughneck is short to the processing time of waste cotton, cause the shredding edulcoration rate that waste cotton is handled low, need the multiple devices series connection to handle and just can reach ideal effect.Because the limited length of waste cotton fiber, in order to reach in to the gripping scope of cotton roller to waste cotton, the dentation hired roughneck can act on the waste cotton fiber, and fiber is carried out effective shredding, and this just causes can not be excessive to the diameter design of cotton roller.Owing to give the diameter of cotton roller limited, keep simultaneously the grasping force to waste cotton again, this just causes effective work breadth of equipment to design can not be excessive, even if still be easy to the card machine to being designed to elastic bearing between the cotton roller exactly in addition, cause the breakdown rate height, the maintenance cost height.
Summary of the invention
Technical problem to be solved by this invention just provides a kind of waste cotton processing method and equipment thereof, and it can repeatedly carry out shredding to waste cotton, increases the time of shredding, improves the shredding edulcoration rate that waste cotton is handled.
Waste cotton processor that the present invention breaks traditions divides comb removal of impurities mechanism by the structure of forming for cotton roller and hired roughneck, unites two into one with the hired roughneck with to cotton roller, constitutes a saw teeth roller, and saw teeth roller reduced to slowly runs, with the service life of increase sawtooth.Saw teeth roller is for being evenly equipped with polylith vertically, and keeps the garden saw blade of a determining deviation to form between each piece, replacings of all detachably getting off of every saw blade, and saw teeth roller has both simultaneously to be had feeding and divides the function of combing.Increase single raise high speed rotor and drive waste cotton, many sawtooth rollers are distributed in top and the place ahead of rotor, waste cotton feeds and grips through the one the second saw teeth rollers, the high speed rotor drives waste cotton, the sawtooth of many sawtooth rollers and rotor tear in front, with the waste cotton shredding, waste cotton separates through mote knife after leaving last saw teeth roller.
Waste cotton process method step of the present invention is as follows:
1) waste cotton is carried through pipeline, and the waste cotton fiber is adsorbed onto condenser dust cage surface, is scraped by the stripping hired roughneck directly to fall in the hopper;
2) the waste cotton fiber in the hopper directly falls on the one the second saw teeth rollers of carding impurity removing tank, the one the second saw teeth rollers are fed the waste cotton fiber on the rotor in the carding impurity removing tank, the rotor of high speed rotating drive the waste cotton fiber hit be located at above the rotor and the sawtooth of other many sawtooth rollers in the place ahead on, the waste cotton fiber is under the effect of rotor drive and saw teeth roller sawtooth, repeatedly divide comb, after leaving last saw teeth roller of described many sawtooth rollers, separate through mote knife.
The method that described waste cotton is handled special-purpose waste cotton treatment facility, comprise carding impurity removing tank, it is characterized in that: described carding impurity removing tank is by many sawtooth rollers, one secondary rotor and mote knife are formed, parallel top, rotor center and the place ahead of being distributed in of described many sawtooth rollers, saw teeth roller is arranged in proper order along the direction that rotor rotates, first and second saw teeth rollers relatively rotate, be controlled by the optoelectronic switch on the hopper, the sawtooth of described saw teeth roller is towards identical, the spacing of described saw teeth roller and described rotor is 0.5mm-25mm, and the spacing between the described saw teeth roller is 0.5mm-200mm.
Described saw teeth roller is for being evenly equipped with the cylinder of the garden saw blade composition that keeps a determining deviation between polylith and each piece vertically, spacing between adjacent two garden saw blades is 1mm-20mm, every saw blade is all detachably changed, the nut check of band non-return sheet of saw blades groups two ends.
Described rotor is distributed on the rotor supporting seat by the multi-disc blade, and the blade of blade is parallel to the pivot axis of rotor, and blade is radially adjustable.
The waste cotton treatment facility also comprises: condenser, hopper, carding impurity removing tank, cotton receiving box and dust receiving box, described condenser, hopper, carding impurity removing tank directly connect successively, and the centre does not need other devices.
Described mote knife is positioned at the front lower place of rotor, set screw before and after being provided with, and the front lower place of mote knife, the back lower place are respectively dust receiving box and cotton receiving box, the front upper place of carding impurity removing tank also is provided with air inlet.
The roller hired roughneck's that the present invention breaks traditions once branch comb mode, the branch that fiber can be obtained is repeatedly combed, and has improved the shredding effect of waste cotton greatly.
Description of drawings
Fig. 1 is the composition structural representation of waste cotton processor of the present invention;
Fig. 2 is for dividing comb removal of impurities structural scheme of mechanism;
Fig. 3 is the saw teeth roller schematic diagram;
Fig. 4 is that the A of rotor is to schematic diagram.
The specific embodiment
Referring to Fig. 1, a kind of waste cotton processor of the present invention, mainly by the 1-condenser, the 2-hopper, 3 carding impurity removing tanks, 4-cotton receiving box, 5-dust receiving box, dust pelletizing system and electric-control system are formed, and condenser, hopper, carding impurity removing tank directly connect successively, and the centre does not need other devices.
Described condenser 1 is the common equipment of textile industry, mainly by dust cage 1.1, blower fan 1.2, stripping hired roughneck 1.3 and condenser casing 1.4, dust cage 1.1, blower fan 1.2 and stripping hired roughneck 1.3 all are connected between the left and right sidesing wall plate of casing 1.4, stripping hired roughneck 1.3 is positioned at dust cage 1.1 back lower places, blower fan 1.2 is positioned at the front lower place of dust cage 1.1, dust cage 1.1 tops are condenser 1 cotton inlet, and stripping hired roughneck 1.3 belows are condenser 1 cotton outlet.
Described hopper 2, mainly by hopper casing 2.1, upper observation window 2.2, the next observation window 2.3, optoelectronic switch 2.4 is formed, and optoelectronic switch 2.4 is positioned in the middle of the next observation window.The following cotton outlet alignment of the last cotton inlet port of hopper 2 and condenser 1 makes things convenient for the fiber free-falling.
Referring to Fig. 2 to Fig. 4, the carding impurity removing tank 3 that has air inlet 3.4 is equipped with in it: the first saw teeth roller 3.1A and the second saw teeth roller 3.1B in relative rotation, and the 3rd saw teeth roller 3.1C that is arranged in order, the 4th saw teeth roller 3.1D, the 5th saw teeth roller 3.1E, the 6th saw teeth roller 3.1F, turning to of first saw teeth roller turns to identical with rotor 3.2, all the other are opposite, many sawtooth roller 3.1 parallel rotor pivot top and the place aheads of being distributed in, saw teeth roller 3.1 is arranged in proper order along the direction that rotor 3.2 rotates, the first and second saw teeth roller 3.1A and 3.1B relatively rotate, the sawtooth of saw teeth roller is towards identical, the spacing of saw teeth roller and described rotor is 0.5mm-25mm, and the spacing between the saw teeth roller is 0.5mm-200mm.
The rotor 3.2 and the mote knife 3.3 that constitute by 16 cuttves, mote knife 3.3 is furnished with adjustable screw 3.5, make things convenient for mote knife 3.3 front and back to regulate, all saw teeth roller 3.1 axis are parallel be distributed in the concentric face of cylinder of the pivot axis of rotor 3.2 on and be positioned at top and the place ahead of rotor pivot axis, saw teeth roller 3.1 is 0.5mm-25mm with the spacing of rotor 3.2, the structure of saw teeth roller is covered with the cylinder of sawtooth for the surface, the rotor blade is distributed on the circumference supporting seat of pivot, and blade is parallel to the pivot axis.
Last the 6th saw teeth roller 3.1F is positioned at the place ahead of described rotor, the centre-height of the 6th saw teeth roller 3.1F and the central horizontal of rotor.
Saw teeth roller 3.1 is for being evenly equipped with the cylinder that keeps the garden saw blade 3.1.2 of a determining deviation between polylith and each piece vertically, referring to Fig. 2 and Fig. 3, saw teeth roller 3.1 is by axle 3.1.1, saw blade 3.1.2, is used for separating the ring washer 3.1.3 of saw blade 3.1.2 and the lock nut 3.1.4 of band non-return sheet forms.
The rotor structure is: be furnished with 8 notched gripper shoe 3.2.3 of circle on main shaft 3.2.1, be evenly equipped with 8 blade bearing 3.2.4 that are parallel to the pivot axis of rotor 3.2 on the gripper shoe 3.2.3 breach, blade bearing 3.2.4 is welded on the gripper shoe 3.2.3, the two ends of blade bearing are welded with two baffle plates, 2 blade 3.2.5 about being fixed with on every blade bearing, blade 3.2.5 is fixed on the blade bearing 3.2.4 with screw, and the blade screw hole is an elongated, the convenient adjusting.
In addition, mote knife is positioned at the front lower place of rotating knife, governor motion before and after being provided with, 3.4 front upper places that are positioned at carding impurity removing tank 3 of air inlet.
Described cotton receiving box 4 is mainly by noil casing 4.1 with remove cotton mouthful 4.2 and form.
Described dust receiving box 5 mainly is made up of dust receiving box body 5.1 and removal of impurities mouth 5.2.
The step that waste cotton is handled is:
1, waste cotton is carried through pipeline, and effectively fiber is adsorbed on dust cage 1.1 surfaces of condenser 1, scrapes and directly falls into hopper 2 by cutting cotton hired roughneck 1.3; Optoelectronic switch 2.4 is installed on the hopper, and when noil was positioned at optoelectronic switch, saw teeth roller 3.1 began to rotate;
2, first and second saw teeth rollers relatively rotate, waste cotton fiber in the hopper directly falls on the one the second saw teeth rollers of carding impurity removing tank, the waste cotton fiber is fed on the rotor 3.2, rotor begins branch comb fiber, the waste cotton fiber hits under the rotor of high speed rotating drives to be located at above the rotor and on the sawtooth of other many sawtooth rollers in the place ahead, carried out repeatedly dividing comb, after leaving last saw teeth roller 3.1F, separate through mote knife 3.3, with impurity and fiber separation forwardly the cotton receiving box at dust receiving box 5 and rear seen off by upstream device for 4 li.
Claims (6)
1. the method handled of a waste cotton, step is as follows:
1) waste cotton is carried through pipeline, and the waste cotton fiber is adsorbed onto condenser dust cage surface, is scraped by the stripping hired roughneck directly to fall in the hopper;
2) the waste cotton fiber in the hopper directly falls on the one the second saw teeth rollers of carding impurity removing tank, the one the second saw teeth rollers are fed the waste cotton fiber on the rotor in the carding impurity removing tank, the rotor of high speed rotating drive the waste cotton fiber hit be located at above the rotor and the sawtooth of other many sawtooth rollers in the place ahead on, the waste cotton fiber is under the effect of rotor drive and saw teeth roller sawtooth, repeatedly divide comb, after leaving last saw teeth roller of described many sawtooth rollers, separate through mote knife.
2. the method that waste cotton according to claim 1 is handled special-purpose waste cotton treatment facility, comprise carding impurity removing tank (3), it is characterized in that: described carding impurity removing tank is by many sawtooth rollers (3.1), one secondary rotor (3.2) and mote knife (3.3) are formed, parallel rotor pivot top and the place ahead of being distributed in of described many sawtooth rollers (3.1), saw teeth roller (3.1) is arranged in proper order along the direction that rotor (3.2) rotates, first and second saw teeth rollers (3.1A and 3.1B) relatively rotate, the sawtooth of described saw teeth roller is towards identical, the spacing of described saw teeth roller and described rotor is 0.5mm-25mm, and the spacing between the described saw teeth roller is 0.5mm-200mm.
3. waste cotton treatment facility according to claim 2, it is characterized in that: described saw teeth roller (3.1) is for being evenly equipped with the cylinder of garden saw blade (3.1.2) composition that keeps a determining deviation between polylith and each piece vertically, and the spacing between adjacent two garden saw blades is 1mm-20mm.
4. carding impurity removing tank according to claim 2 is characterized in that: described rotor (3.2) is distributed on the rotor supporting seat (3.2.4) by multi-disc blade (3.2.5), and the blade of blade (3.2.5) is parallel to the pivot axis of rotor (3.2).
5. waste cotton treatment facility according to claim 2, it is characterized in that comprising: condenser (1), hopper (2), carding impurity removing tank (3), cotton receiving box (4) and dust receiving box (5), described condenser, hopper, carding impurity removing tank directly connect successively, and the centre does not need other devices.
6. waste cotton treatment facility according to claim 2, it is characterized in that: described mote knife (3.3) is positioned at the front lower place of rotor (3.2), set screw (3.5) before and after being provided with, the front lower place of mote knife (3.3), the back lower place are respectively dust receiving box (5) and cotton receiving box (4), and the front upper place of carding impurity removing tank (3) also is provided with air inlet (3.4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100768262A CN102162155B (en) | 2011-03-29 | 2011-03-29 | Waste cotton treatment method and equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100768262A CN102162155B (en) | 2011-03-29 | 2011-03-29 | Waste cotton treatment method and equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102162155A true CN102162155A (en) | 2011-08-24 |
| CN102162155B CN102162155B (en) | 2012-04-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011100768262A Expired - Fee Related CN102162155B (en) | 2011-03-29 | 2011-03-29 | Waste cotton treatment method and equipment |
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| Country | Link |
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| CN (1) | CN102162155B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105063811A (en) * | 2015-08-14 | 2015-11-18 | 吴江金叶织造有限公司 | Spinning cotton impurity removing device |
| CN106835374A (en) * | 2017-03-28 | 2017-06-13 | 安徽雨禾精纤股份有限公司 | A kind of waste cotton treatment method and its equipment |
| CN112522822A (en) * | 2020-11-27 | 2021-03-19 | 常熟市明一无纺机械有限公司 | Coconut palm high-speed carding machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4097965A (en) * | 1976-08-17 | 1978-07-04 | Scott Paper Company | Apparatus and method for forming fibrous structures comprising predominantly short fibers |
| US4224720A (en) * | 1977-12-12 | 1980-09-30 | Temafa Textilmaschinenfabrik Meissner, Morgner & Co. Gmbh | Apparatus for the opening-up and cleaning of cotton waste |
| JPS5739218A (en) * | 1980-07-01 | 1982-03-04 | Ronarudo Toomasu Andaason | Improvement of wool cleaning beater mzans |
| CN2195553Y (en) * | 1994-01-27 | 1995-04-26 | 河北省肥乡县供销合作社联合社元固油棉厂 | Scutching and separating machine for bulk ginned cotton |
| CN1389607A (en) * | 2001-05-31 | 2003-01-08 | 马尔佐利有限公司 | Opening machine and beating method |
| CN1464083A (en) * | 2002-06-06 | 2003-12-31 | 郑州宏大新型纺机有限责任公司 | Cotton basket coiler |
-
2011
- 2011-03-29 CN CN2011100768262A patent/CN102162155B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4097965A (en) * | 1976-08-17 | 1978-07-04 | Scott Paper Company | Apparatus and method for forming fibrous structures comprising predominantly short fibers |
| US4224720A (en) * | 1977-12-12 | 1980-09-30 | Temafa Textilmaschinenfabrik Meissner, Morgner & Co. Gmbh | Apparatus for the opening-up and cleaning of cotton waste |
| JPS5739218A (en) * | 1980-07-01 | 1982-03-04 | Ronarudo Toomasu Andaason | Improvement of wool cleaning beater mzans |
| CN2195553Y (en) * | 1994-01-27 | 1995-04-26 | 河北省肥乡县供销合作社联合社元固油棉厂 | Scutching and separating machine for bulk ginned cotton |
| CN1389607A (en) * | 2001-05-31 | 2003-01-08 | 马尔佐利有限公司 | Opening machine and beating method |
| CN1464083A (en) * | 2002-06-06 | 2003-12-31 | 郑州宏大新型纺机有限责任公司 | Cotton basket coiler |
Non-Patent Citations (1)
| Title |
|---|
| 《棉纺织技术》 19861231 朱知勇 BEA-NCA废棉处理机 第62-63页 1-6 , 第2期 2 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105063811A (en) * | 2015-08-14 | 2015-11-18 | 吴江金叶织造有限公司 | Spinning cotton impurity removing device |
| CN106835374A (en) * | 2017-03-28 | 2017-06-13 | 安徽雨禾精纤股份有限公司 | A kind of waste cotton treatment method and its equipment |
| CN112522822A (en) * | 2020-11-27 | 2021-03-19 | 常熟市明一无纺机械有限公司 | Coconut palm high-speed carding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102162155B (en) | 2012-04-18 |
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