CN112522822A - Coconut palm high-speed carding machine - Google Patents
Coconut palm high-speed carding machine Download PDFInfo
- Publication number
- CN112522822A CN112522822A CN202011353964.6A CN202011353964A CN112522822A CN 112522822 A CN112522822 A CN 112522822A CN 202011353964 A CN202011353964 A CN 202011353964A CN 112522822 A CN112522822 A CN 112522822A
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- CN
- China
- Prior art keywords
- carding
- roller
- coconut palm
- positioning pin
- central roller
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/26—Arrangements or disposition of carding elements
Abstract
The invention discloses a coconut palm high-speed carding machine, which comprises a central roller arranged on a machine shell and a plurality of carding rollers positioned at the periphery of the central roller, wherein the central roller and each carding roller realize high-speed rotation relative to the machine shell through a belt pulley assembly; the periphery of the central roller is provided with a plurality of horizontal carding teeth distributed at intervals, the periphery of each carding roller is provided with a plurality of vertical carding teeth distributed at intervals, and the central roller and each carding roller synchronously rotate under the driving of the belt pulley assembly, so that each horizontal carding tooth and each vertical carding tooth synchronously comb and shape the coconut palm raw material in the horizontal direction and the vertical direction respectively; the coconut palm fiber carding machine realizes the quick carding of coconut palm fibers through a specific carding structure design, and obviously improves the working efficiency.
Description
Technical Field
The invention relates to the field of non-woven equipment, in particular to a coconut palm high-speed carding machine.
Background
The coconut palm high-speed carding machine is mainly a core device for carding and shaping disordered and disordered coconut palm fibers, and the main working principle of the coconut palm high-speed carding machine is that coconut palm fibers conveyed to a central roller by a conveying belt are quickly carded through a plurality of carding rollers driven by a motor at a high speed. In the carding structure, the coconut palm is carded and shaped by mainly relying on a plurality of rollers with carding teeth, the carding effect is limited, secondary carding and shaping are often needed, and the working efficiency is low.
Secondly, because the distance between the central roller and the carding roller of the prior coconut palm high-speed carding machine is fixedly arranged, and the feeding of the coconut palm is uneven sometimes in practical use, the coconut palm clamping risk exists between the central roller and the carding roller in the carding process of the coconut palm, so that the shutdown fault of the whole coconut palm high-speed carding machine is caused; even if the machine does not have a halt fault, the thickness of the coconut palm obtained by carding and shaping can be uneven, and the quality of the coconut palm carding product is influenced.
The applicant therefore decided to propose a completely new coconut palm high-speed carding machine to improve the above technical problem, based on the years of dedicated research and development experience in the non-woven plants.
Disclosure of Invention
In view of the above, the invention aims to provide a coconut palm high-speed carding machine, which realizes the quick carding of coconut palm through a specific carding structure design and obviously improves the working efficiency.
The invention also aims to provide the coconut palm fiber high-speed carding machine, which realizes the elastic floating installation effect of the central roller and the carding roller, effectively and reliably avoids the problem of coconut palm fiber clamping stagnation and improves the working efficiency.
The technical scheme adopted by the invention is as follows:
a coconut palm high-speed carding machine comprises a central roller and a plurality of carding rollers, wherein the central roller is mounted on a machine shell, the carding rollers are located on the periphery of the central roller, the central roller and the carding rollers realize high-speed rotation relative to the machine shell through a belt pulley assembly, two ends of each carding roller are mounted on the machine shell through elastic floating mounting assemblies respectively, and the distance between each carding roller and the central roller is adjusted in real time through the elastic floating mounting assemblies; the periphery of the central roller is provided with a plurality of horizontal carding teeth distributed at intervals, the periphery of each carding roller is provided with a plurality of vertical carding teeth distributed at intervals, and the central roller and each carding roller synchronously rotate under the driving of the belt pulley assembly, so that each horizontal carding tooth and each vertical carding tooth synchronously comb and shape the coconut palm raw material in the horizontal direction and the vertical direction respectively.
Preferably, the number of the carding rollers is 4-6, and the carding rollers are respectively arranged on the periphery of the central roller at intervals.
Preferably, the outer diameter of the central roller is at least 5 times the outer diameter of the carding roller.
Preferably, the spacing between adjacent vertical combing teeth is less than the spacing between adjacent horizontal combing teeth.
Preferably, the horizontal carding teeth adopt straight teeth, and the vertical carding teeth adopt conical teeth.
Preferably, each elastic floating installation component comprises an installation disc with an inner side step, the gap of the inner side step is installed in the sliding groove of the machine shell, and the end part of the carding roller penetrates through the installation disc and then is in driving installation connection with the belt pulley component; a floating groove correspondingly matched with the sliding groove is formed in the inner side step, an upper port and a lower port of the floating groove are respectively and fixedly inserted with an upper positioning pin positioned above the carding roller and a lower positioning pin positioned below the carding roller, and an upper spring and a lower spring are respectively sleeved on the peripheries of the upper positioning pin and the lower positioning pin; the inner step of the mounting disc can realize floating displacement in the sliding groove according to the pressure between the carding roller and the central roller.
Preferably, sliding grooves matched with fasteners in a limiting installation mode are formed in two sides of the installation disc, and the installation disc is installed on the machine shell in a sliding mode through the fasteners.
Preferably, the lower section part of the upper positioning pin and the upper end part of the lower positioning pin are respectively provided with a threaded section, and the upper positioning pin and the lower positioning pin are respectively locked and installed in the floating groove through the threaded sections.
Preferably, the upper spring and the lower spring are respectively sleeved at the upper section part of the upper positioning pin and the lower end part of the lower positioning pin; an upper limiting step is formed between the upper section of the upper positioning pin and the thread section of the upper positioning pin, and a lower limiting step is formed between the lower section of the lower positioning pin and the thread section of the lower positioning pin.
Preferably, the number of the carding rollers is 5, and the carding rollers are respectively arranged on the periphery of the central roller at intervals.
According to the coconut palm fiber carding machine, the specific combined structure that the horizontal carding teeth are arranged on the peripheral surface of the central roller and the vertical carding teeth are arranged on the peripheral surface of the carding rollers is creatively adopted, when the coconut palm fiber carding machine works actually, the central roller and each carding roller rotate synchronously, so that each horizontal carding tooth and each vertical carding tooth can carry out synchronous carding and shaping on coconut palm raw materials in the horizontal direction and the vertical direction respectively, the coconut palm fiber carding effect and the coconut palm fiber carding efficiency are obviously improved, secondary carding is not needed, fast coconut palm fiber carding is realized, and the working efficiency of the carding machine is effectively improved; meanwhile, the invention also provides that two ends of the carding roller are respectively arranged on the machine shell through the elastic floating installation components, and when the carding roller is actually operated, the elastic floating installation components can realize floating displacement in the sliding grooves according to the pressure between the carding roller and the central roller, so that the distance between the carding roller and the central roller can be adjusted in real time, the problem of coconut palm clamping stagnation is effectively and reliably avoided, and the working efficiency is further improved.
Drawings
FIG. 1 is a schematic structural view of a high speed coconut palm carding machine in accordance with an embodiment of the present invention;
FIG. 2 is an exploded view of FIG. 1;
FIG. 3 is a top view of FIG. 1;
FIG. 4 is an enlarged view of the structure of FIG. 3 at A;
FIG. 5 is a cross-sectional view of FIG. 1;
FIG. 6 is an enlarged view of the structure at B in FIG. 5;
fig. 7 is an enlarged view of the structure at C in fig. 5.
Detailed Description
The embodiment of the invention discloses a coconut palm high-speed carding machine, which comprises a central roller arranged on a machine shell and a plurality of carding rollers positioned at the periphery of the central roller, wherein the central roller and the carding rollers realize high-speed rotation relative to the machine shell through a belt pulley assembly; the center roller and the carding rollers synchronously rotate under the driving of the belt pulley assembly, so that the horizontal carding teeth and the vertical carding teeth synchronously comb and shape the coconut palm raw material in the horizontal and vertical directions respectively.
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the drawings in the embodiment of the present invention, and it is obvious that the described embodiment is only a part of the embodiment of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, 2, 3 and 5, a coconut palm high-speed carding machine comprises a central roller 20 mounted on a machine shell 10 and a plurality of carding rollers 30 positioned at the periphery of the central roller 20, wherein the central roller 20 and each carding roller 30 realize high-speed rotation relative to the machine shell 10 through a belt pulley assembly 40, two ends of each carding roller 30 are respectively mounted on the machine shell 10 through an elastic floating mounting assembly 50, and the distance between each carding roller 30 and the central roller 20 is adjusted in real time through the elastic floating mounting assemblies 50; as further shown in fig. 4, the peripheral surface of the central roller 20 is provided with a plurality of horizontal carding teeth 21 distributed at intervals, and the peripheral surface of each carding roller 30 is provided with a plurality of vertical carding teeth 31 distributed at intervals, under the driving of the belt pulley assembly 40, the central roller 20 and each carding roller 30 rotate synchronously, so that each horizontal carding tooth 21 and each vertical carding tooth 31 perform synchronous carding and shaping on the coconut palm raw material in the horizontal and vertical directions respectively;
preferably, in the present embodiment, the number of the carding rollers 30 is 4-6, and the carding rollers are respectively installed at the periphery of the central roller 20 at intervals; particularly preferably, in the present embodiment, the number of the carding rollers 30 is 5, and the outer diameter of the center roller 20 is at least 5 times the outer diameter of the carding rollers 30;
preferably, to further facilitate the carding effect and carding efficiency, in the present embodiment, the spacing between adjacent vertical carding teeth 31 is smaller than the spacing between adjacent horizontal carding teeth 21; the horizontal carding teeth 21 adopt straight teeth, and the vertical carding teeth 31 adopt conical teeth;
preferably, as further shown in fig. 6 and 7, in the present embodiment, each elastic floating installation assembly 50 includes an installation plate 51 having an inner step 52, the inner step 52 is installed in the sliding slot 11 of the machine shell 10 with a gap, and the end of the carding roller 30 penetrates through the installation plate and is connected with the pulley assembly 40 in a driving installation manner; a floating groove 53 correspondingly matched with the sliding groove 11 is arranged in the inner side step 52, an upper positioning pin 54 positioned above the carding roller 30 and a lower positioning pin 55 positioned below the carding roller 30 are respectively and fixedly inserted into an upper port and a lower port of the floating groove 53, and an upper spring 56 and a lower spring 57 are respectively sleeved on the peripheries of the upper positioning pin 54 and the lower positioning pin 55; the inner step 52 of the mounting plate 51 can realize floating displacement in the sliding groove 11 according to the pressure between the carding roller 30 and the center roller 20;
further preferably, in order to achieve a more stable installation limiting effect, in the present embodiment, sliding grooves 51a matched with the fasteners 58 in a limiting installation manner are provided at two sides of the installation plate 51, and the installation plate 51 is slidably installed on the machine shell 10 through the fasteners 58; the lower section of the upper positioning pin 54 and the upper end of the lower positioning pin 55 are respectively provided with a threaded section 54a, 55a, and the threaded sections 54a, 55a are respectively locked and installed in the floating groove 53; the upper spring 56 and the lower spring 57 are respectively sleeved on the upper section of the upper positioning pin 54 and the lower end of the lower positioning pin 55; an upper limiting step 54b is formed between the upper section of the upper positioning pin 54 and the threaded section 54a thereof, and a lower limiting step 55b is formed between the lower section of the lower positioning pin 55 and the threaded section 55a thereof.
In the embodiment, a specific combination structure of horizontal carding teeth 21 arranged on the peripheral surface of the central roller 20 and vertical carding teeth 31 arranged on the peripheral surface of the carding rollers 30 is creatively adopted, when the coconut palm carding machine actually works, the central roller 20 and the carding rollers 30 synchronously rotate, so that the horizontal carding teeth 21 and the vertical carding teeth 31 synchronously comb and shape coconut palm raw materials in the horizontal direction and the vertical direction respectively, the coconut palm carding effect and the coconut palm carding efficiency are obviously improved, secondary carding is not needed, the coconut palm is quickly carded, and the working efficiency of the carding machine is effectively improved; meanwhile, the embodiment also provides that the two ends of the carding roller 30 are respectively installed on the machine shell through the elastic floating installation assemblies 50, and in the actual working process, the elastic floating installation assemblies 50 can realize the floating displacement in the sliding groove 11 according to the pressure between the carding roller 30 and the central roller 20, so that the distance between the carding roller 30 and the central roller 20 can be adjusted in real time, the problem of coconut palm clamping stagnation is effectively and reliably avoided, and the working efficiency is further improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The coconut palm high-speed carding machine is characterized by comprising a central roller and a plurality of carding rollers, wherein the central roller is mounted on a machine shell, the carding rollers are located on the periphery of the central roller, the central roller and the carding rollers realize high-speed rotation relative to the machine shell through a belt pulley assembly, two ends of each carding roller are respectively mounted on the machine shell through elastic floating mounting assemblies, and the distance between each carding roller and the central roller is adjusted in real time through the elastic floating mounting assemblies; the periphery of the central roller is provided with a plurality of horizontal carding teeth distributed at intervals, the periphery of each carding roller is provided with a plurality of vertical carding teeth distributed at intervals, and the central roller and each carding roller synchronously rotate under the driving of the belt pulley assembly, so that each horizontal carding tooth and each vertical carding tooth synchronously comb and shape the coconut palm raw material in the horizontal direction and the vertical direction respectively.
2. The coconut palm high speed carding machine of claim 1, wherein the number of carding rollers is 4-6, and the carding rollers are respectively installed at the periphery of the central roller at intervals.
3. A coconut palm high speed carding machine according to claim 1, characterised in that the outside diameter of the central roller is at least 5 times the outside diameter of the carding rollers.
4. A coconut palm high speed carding machine according to claim 1, wherein the spacing of adjacent vertical carding teeth is less than the spacing of adjacent horizontal carding teeth.
5. The coconut palm high speed carding machine of claim 1, wherein the horizontal carding teeth are straight teeth and the vertical carding teeth are tapered teeth.
6. The coconut palm high-speed carding machine of claim 1, wherein each elastic floating mounting assembly comprises a mounting disc with an inner step, the inner step is installed in a sliding groove of the machine shell in a clearance mode, and the end of the carding roller penetrates through the mounting disc and is connected with a belt pulley assembly in a driving mode; a floating groove correspondingly matched with the sliding groove is formed in the inner side step, an upper port and a lower port of the floating groove are respectively and fixedly inserted with an upper positioning pin positioned above the carding roller and a lower positioning pin positioned below the carding roller, and an upper spring and a lower spring are respectively sleeved on the peripheries of the upper positioning pin and the lower positioning pin; the inner step of the mounting disc can realize floating displacement in the sliding groove according to the pressure between the carding roller and the central roller.
7. The coconut palm high-speed carding machine of claim 6, wherein sliding grooves matched with the limiting installation of fasteners are arranged on two sides of the mounting plate, and the mounting plate is slidably mounted on the machine shell through the fasteners.
8. The coconut palm high-speed carding machine of claim 6, wherein the lower section part of the upper positioning pin and the upper end part of the lower positioning pin are respectively provided with a threaded section, and are respectively locked and installed in the floating grooves through the threaded sections.
9. The coconut palm high-speed carding machine of claim 8, wherein the upper spring and the lower spring are respectively sleeved on the upper section part of the upper positioning pin and the lower end part of the lower positioning pin; an upper limiting step is formed between the upper section of the upper positioning pin and the thread section of the upper positioning pin, and a lower limiting step is formed between the lower section of the lower positioning pin and the thread section of the lower positioning pin.
10. The coconut palm high speed carding machine of claim 1, wherein the number of carding rollers is 5, and the carding rollers are respectively installed at the periphery of the central roller at intervals.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011353964.6A CN112522822A (en) | 2020-11-27 | 2020-11-27 | Coconut palm high-speed carding machine |
| PCT/CN2020/136282 WO2022110337A1 (en) | 2020-11-27 | 2020-12-15 | Coconut fiber high-speed carding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011353964.6A CN112522822A (en) | 2020-11-27 | 2020-11-27 | Coconut palm high-speed carding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112522822A true CN112522822A (en) | 2021-03-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011353964.6A Pending CN112522822A (en) | 2020-11-27 | 2020-11-27 | Coconut palm high-speed carding machine |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN112522822A (en) |
| WO (1) | WO2022110337A1 (en) |
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| CN205115699U (en) * | 2015-11-27 | 2016-03-30 | 湖州金博亚麻纺织有限公司 | Flax carding unit |
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| CN206368226U (en) * | 2016-10-17 | 2017-08-01 | 新疆滨沙毛纺制品有限公司 | The device of adjust automatically roller spacing |
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2020
- 2020-11-27 CN CN202011353964.6A patent/CN112522822A/en active Pending
- 2020-12-15 WO PCT/CN2020/136282 patent/WO2022110337A1/en active Application Filing
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| JPH11189928A (en) * | 1997-12-24 | 1999-07-13 | Fuji Technica:Kk | Fiber peeler in combing machine |
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Also Published As
| Publication number | Publication date |
|---|---|
| WO2022110337A1 (en) | 2022-06-02 |
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Application publication date: 20210319 |
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