CN102828287A - Coconut fiber separating and carding system - Google Patents
Coconut fiber separating and carding system Download PDFInfo
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- CN102828287A CN102828287A CN2012103422970A CN201210342297A CN102828287A CN 102828287 A CN102828287 A CN 102828287A CN 2012103422970 A CN2012103422970 A CN 2012103422970A CN 201210342297 A CN201210342297 A CN 201210342297A CN 102828287 A CN102828287 A CN 102828287A
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Abstract
The invention discloses a coconut fiber separating and carding system, comprising a loosening machine, a separator, a refined loosening machine, a large-cabin quantitative cotton feeding machine and a carding machine, wherein the loosening machine is used for loosening and stripping coconut shells and coconut fibers; the separator is communicated with the loosening machine and is used for separating stripped impurities, coconut roots and the coconut fibers in a rolling separation method; the refined loosening machine is communicated with the separator through a ventilation pipeline and is used for carrying out refined loosening on the coconut fibers; the large-cabin quantitative cotton feeding machine is communicated with the refined loosening machine and is used for mixing the coconut fibers subjected to the refined loosening with other fibers; and the carding machine is communicated with the large-cabin quantitative cotton feeding machine and is used for carding mixed fibers into a net or strips. The coconut fiber separating and carding method and system disclosed by the invention can be used for carding the coconut fibers into monofilaments and to meet the requirements on forming the net or the strips.
Description
Technical field
The present invention relates to the coconut fibre process field, particularly relate to a kind of coconut fibre and separate the combing system.
Background technology
The coconut palm palm fibre is a kind of natural fabric that contains in the coconut husk; Have Nantural non-toxic. capable of washing. permeability is good; Advantage such as durable can be widely used in occasions such as mattress, sofa cushion, automobile backrest, back cushion, water and soil conservation plate; But existing technology can not make coconut fibre carry out carding, slivering through the mode of combing, thereby has limited the production of coconut fibre goods.
Summary of the invention
The technical problem that the present invention mainly solves provides a kind of coconut palm palm fibre and separates carding method and system, can make coconut fibre be carded to the requirement of monofilament and one-tenth net or slivering.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: provide a kind of coconut fibre to separate the combing system, comprising:
One opener is used for coconut husk is peeled off with the coir shredding;
One seperator is communicated with said opener, adopts the roller separation method, and the impurity of peeling off out, the coconut palm root base of a fruit are separated with coir;
One refined opener is communicated with through the wind conveying pipe road with said seperator, and coir is carried out smart shredding;
The quantitative cotton feeder in one big storehouse is communicated with said refined opener, and the coir after the smart shredding and other fibers are mixed;
One carding machine is communicated with the quantitative cotton feeder in said big storehouse, with blended fiber carding or slivering.
In preferred embodiment of the present invention; Said opener comprises: separation bin, a plurality of rotor and convoying curtain, and said separation bin includes an inlet and an outlet, and said convoying curtain is positioned at the separation bin bottom and extremely exports from entrance extension; Said a plurality of rotor is installed in the separation bin and is positioned at the top of said convoying curtain; A plurality of separator disks are installed on the said rotor, a plurality of blades are installed on the said separator disk, said blade removably is fixed on the separator disk by connector.
In preferred embodiment of the present invention; Said opener comprises 3 rotors: first rotor, second rotor and the 3rd rotor; Said first rotor, second rotor and the 3rd rotor are vertical arrangement; Be to have certain altitude poor between adjacent two rotors, said rotor velocity of rotation is 1250 rev/mins.
In preferred embodiment of the present invention, said seperator comprises rabbling mechanism and conveying mechanism, and said rabbling mechanism comprises mixing drum, stirs main shaft and a plurality of mixing arm; Said mixing drum includes an inlet and an outlet; Said entrance and exit lays respectively at the two ends of said mixing drum, and is positioned at the top of said mixing drum, and said mixing drum also includes at the bottom of the leakage of some through holes; Said stirring main shaft twist, said a plurality of mixing arms are the fan-shaped said stirring main shaft that is installed in; Said conveying mechanism comprises transfer passage and following transfer passage, and the said transfer passage of going up is delivered to next procedure through blower fan with said coconut fibre, and said transfer passage down is positioned at said mixing drum bottom.
In preferred embodiment of the present invention; The feed mechanism that said refined opener comprises defeated cotton curtain, be made up of at least two rollers, letter of hired roughneck's roller and the conveying fan formed by a plurality of V-knife sheets; Offer a plurality of square wire casings on the said roller, the spacing of said adjacent square wire casing is 3mm.
In preferred embodiment of the present invention; Said refined opener also comprises fiber adaptation and the metal outage sniffer that is installed on the said convoying curtain; Said fiber adaptation makes one or more fibers import said refined opener simultaneously; Whether contain metal in the said metal outage detection raw fiber, find metal just warning and outage.
In preferred embodiment of the present invention; The quantitative cotton feeder in said big storehouse comprises that big storehouse, input mechanism, angle decide curtain mechanism, quantitatively distribution bin and Weighing mechanism; Coconut fibre through smart shredding is imported big storehouse through input mechanism; Decide the quantitative distribution bin of the loose entering of curtain again through the angle, supply with next process to the fibre weight that needs through Weighing mechanism at last; Said angle is decided curtain mechanism and is comprised that the angle decides curtain, and said crying is equipped with dustproof skin curtain on the quantitative curtain, in the said big storehouse dust exhaust apparatus is housed.
In preferred embodiment of the present invention, said carding machine comprises that to cotton roller, licker-in, working roll, stripper roll, cylinder, doffer, stripping off device, said stripping off device comprises die, and said die frequency is 1300 times/minute.
In preferred embodiment of the present invention, said giving between cotton roller and the licker-in is equipped with mote knife.
In preferred embodiment of the present invention, said coconut fibre separates the combing system and comprises the electric control system of being made up of electric controlling assembly, opener electric control unit, seperator electric control unit, refined opener electric control unit, the big quantitative cotton feeder electric control unit in storehouse and carding machine electric control unit.
The invention has the beneficial effects as follows: coconut palm palm fibre of the present invention separates carding method and system, can make coconut fibre be carded to the requirement of monofilament and one-tenth net or slivering.
Description of drawings
Fig. 1 is the flowage structure sketch map that coconut fibre of the present invention separates one preferred embodiment of combing system;
Fig. 2 is the structural representation of opener one preferred embodiment;
Fig. 3 is that sketch map is looked on the right side of Fig. 2;
Fig. 4 is the local enlarged diagram of Fig. 2;
Fig. 5 is the structural representation of seperator one preferred embodiment;
Fig. 6 is that sketch map is looked on the left side of Fig. 5;
Fig. 7 is the structural representation of refined opener one preferred embodiment;
Fig. 8 is the schematic top plan view of Fig. 7;
Fig. 9 is the structural representation of quantitative cotton feeder one preferred embodiment in big storehouse;
Figure 10 is the structural representation of carding machine one preferred embodiment.
The specific embodiment
Below in conjunction with accompanying drawing preferred embodiment of the present invention is set forth in detail, thereby protection scope of the present invention is made more explicit defining so that advantage of the present invention and characteristic can be easier to it will be appreciated by those skilled in the art that.
See also Fig. 1, the embodiment of the invention comprises:
Coconut fibre separates the combing system, comprising:
One opener 100 is used for coconut husk is peeled off with the coir shredding;
One seperator 200 is communicated with said opener, adopts the roller separation method, and the impurity of peeling off out, the coconut palm root base of a fruit are separated with coir;
One refined opener 300 is communicated with through the wind conveying pipe road with said seperator, and coir is carried out smart shredding;
The quantitative cotton feeder 400 in one big storehouse is communicated with said refined opener, and the coir after the smart shredding and other fibers are mixed;
One carding machine 500 is communicated with the quantitative cotton feeder in said big storehouse, with blended fiber carding or slivering.
In conjunction with Fig. 2, Fig. 3 and shown in Figure 4, a kind of coconut fibre opener 100 comprises: separation bin 110, a plurality of rotor, separator disk 130, blade 140 and convoying curtain 150.
Said separation bin 110 comprises inlet 111 and outlet 112; Said convoying curtain 150 be positioned at separation bin 110 bottoms and from enter the mouth 111 extend to the outlet 112; Said a plurality of rotor is installed in the separation bin 110 and is positioned at the top of said convoying curtain 150, and a plurality of separator disks 130 are installed on the said rotor, wherein preferably is installed as 6 separator disks 130; A plurality of blades 140 are installed on the said separator disk 130, and said blade 140 removably is fixed on the separator disk 130 by connector.In the present embodiment, separation bin 110 is of a size of long 2000mm, wide 1400mm, and high 2500mm, the size of separation bin 110 can change specification according to the output of product.
Opener in the present embodiment includes 3 rotors---first rotor 121, second rotor 122, the 3rd rotor 123; Three vertical dischargings of rotor; Be to have certain altitude poor between adjacent two rotors; And second rotor 122 of back is positioned at the back upper place of first rotor 121 of front; The 3rd rotor 123 of same back is positioned at the back upper place of second rotor 122 of front, and said first rotor 121, second rotor 122, the 3rd rotor 123 are and rotate counterclockwise, and promptly makes blade 140 from top to bottom the 111 not separate raw materials of coming in that enter the mouth cut.When the rotating speed of rotor is 1250 rev/mins to the best of peeling off of coconut fibre.
Preferably, blade 140 adopts the abrasion-proof manganese steel material to process, and blade 140 can be according to the characteristic transposing of different coconut fibres.Blade 140 need not sharp, and the blade place of said blade 140 is that the basil of arc surface or said blade 140 is 180 degree, and the thickness of said blade 140 is best with 8mm.
Because it is the tight obvolvent of one that coconut fibre in use itself exists coconut husk, the coconut palm root base of a fruit and coconut fibre, utilizes traditional technology of starting to make the coconut fibre complete rupture powdered, does not become fibrous, and product can't be utilized once more.Coconut fibre opener 110 of the present invention has adopted three roller blades, and big storehouse separated space can peel off coconut fibre not cutting off under the coconut fibre ground situation fast, the completion shredding, can supply next process through convoying curtain after peeling off task.
In conjunction with Fig. 5 and shown in Figure 6; A kind of coconut fibre seperator 200 comprises rabbling mechanism and conveying mechanism, and said rabbling mechanism comprises mixing drum 211, stirs main shaft 212 and a plurality of mixing arm 213; Said mixing drum 211 comprises inlet 2111 and outlet 2112; Said inlet 2111 lays respectively at the two ends of said mixing drum 211 with outlet 2112, and is positioned at the top of said mixing drum 211, and said mixing drum 211 also includes at the bottom of the leakage of some through holes 2113; Said stirring main shaft 212 twist, said a plurality of mixing arms 213 are the fan-shaped said stirring main shaft 212 that is installed in; Said conveying mechanism comprises transfer passage 221 and following transfer passage 222, and the said transfer passage 221 of going up is delivered to next procedure through blower fan with said coconut fibre, and said transfer passage 222 down is positioned at said mixing drum 211 bottoms, comprises conveyer belt 2221.
In the present embodiment, the inside dimension of mixing drum 211 is: long 2000mm, and wide (circle) 1200mm, high 1500mm can decide by amount of product throughput, specification can increase and decrease as required.
Said coconut fibre is spiral extruding under the effect of fan-shaped formula mixing arm 213 (hired roughneck); Under the effect of defeated fine blower fan, siphon away coconut fibre then; The coconut husk that remains, the coconut palm root base of a fruit and impurity were fallen into to following conveyer belt through the circle leakage end, by conveyer belt input foreign material storehouse.
Fan-shaped hired roughneck is preferably diameter 18mm metal 45 steel and is welded, and is welded on the diameter 259mm seamless pipe, and through static and dynamic equilibrium, hired roughneck's radius 400mm forms by five groups.
Power: machine driving 11kw, defeated assorted conveyer belt power 3kw, defeated fine power 7.5kw.
After the coconut fibre shredding; There are impurity (sand, stone etc.) and coconut husk, the coconut palm root base of a fruit and raw material coconut fibre in the product; Under the situation of not damaging fiber, separate coconut fibre and impurity for making, special coconut fibre seperator of the present invention, the said coconut fibre seperator 200 employing roller separation methods of adopting; Coconut fibre under the rolling action is being separated impurity and coconut fibre at a slow speed; Supply next process through the defeated fine blower fan of environmental protection, make product not contaminated, play the environmental protection transmitting function.
In conjunction with Fig. 7 and shown in Figure 8, a kind of coconut fibre refined opener 300, the feed mechanism 320 that comprises defeated cotton curtain 310, forms by at least two rollers 321, hired roughneck's roller simple 330 and the conveying fan 340 formed by a plurality of V-knife sheets 331.
Said defeated cotton curtain 310 installs the fiber adaptation additional on the basis of traditional structure; Make one or more fibers import the coconut fibre refined opener simultaneously; Two kinds of fibrous raw materials are mixed such as coconut fibre raw material+chemical fibre, under the effect of machinery, fully mix to unclamp supplying subsequent processing to use through conveying fan.
For coconut fibre is not damaged in mechanically operated process, also make simultaneously chemical fibre and coconut fibre not on roller around fibre, said roller 321 is preferably opens the square wire casing on the round steel of diameter 150mm, spacing is preferably 3mm.Further preferably; Metal outage sniffer also is housed on the said coconut fibre refined opener 300; Whether contain metal in the said metal outage detection raw fiber; Find that metal just reports to the police and outage, can prevent that metal from sneaking into to damage machine in the raw material, and lay a solid foundation for next procedure.
Said coconut fibre refined opener 300 is preferably dimensioned to be long 1300mm, wide 1500mm, high 1000mm (specification can be revised according to production output), power: 13.5kw.Said hired roughneck's cylinder 330 diameters are preferably the metal steel pipe of 450mm, and said V-knife sheet 331 is through Quenching Treatment, and one of every 50mm distributes on the circumference of V-knife sheet 331 outside hired roughneck's cylinder 330.
Said coconut fibre gets into hired roughneck roller letter 330 through defeated cotton curtain 310 through feed mechanism 320 with other chemical fibre; Under the effect of said V-knife sheet 331, carry out smart shredding, under conveying fan 340 effects, supply next procedure to use through transfer passage 350 through the blended fiber after the smart shredding.
As shown in Figure 9; The quantitative cotton feeder 400 in a kind of big storehouse comprises that big storehouse 410, input mechanism 420, angle decide curtain mechanism 430, quantitatively distribution bin and Weighing mechanism; Coconut fibre through smart shredding is imported big storehouse through input mechanism; Decide the quantitative distribution bin of curtain mechanism 430 loose entering again through the angle, supply with next process to the fibre weight that needs through Weighing mechanism at last; Said angle is decided curtain mechanism 430 and is comprised that the angle decides curtain 431, and dustproof skin curtain 432 is decided to be equipped with on the curtain 431 in said angle, and the quantitative cotton feeder 400 in said big storehouse also comprises dust exhaust apparatus 441,442.
Said Weighing mechanism preferably adopts electronic-weighing to weigh with the mode that the photoelectricity positive displacement combines, and said quantitative distribution bin (or storing up fine storehouse) is strengthened, and the coconut fibre that is can get into next process equably.
Decide to install additional on the curtain 431 dustproof skin curtain 432 at said angle; Can prevent because the transmission of curtain is decided at the too many and stuck angles of dirt thing such as coconut fibre; Dust exhaust apparatus 441,442 is housed simultaneously; Can reduce the dirt thing in the big storehouse 410 equally, thereby avoid the accumulation of dirt thing and influence the various transmission mechanisms in the quantitative cotton feeder 400 in big storehouse.
The inside dimension of the quantitative cotton feeder 400 in said big storehouse is: long 2500mm, and wide 2300mm, high 3000mm, power 7.5kw can revise specification according to output.
Shown in figure 10, said coconut fibre carding machine 500 is given cotton roller 510, licker-in 520, working roll 530, stripper roll 540, cylinder 550, doffer 560, stripping off device 570 and defeated fine device 580.
In the present embodiment, said working roll 530 is formed a plurality of working groups with stripper roll 540, is positioned at the outer ring of said cylinder 550, with said cylinder 550 cooperatings.Said doffer 560 is positioned at the outlet side of said cylinder 550, with said cylinder 550 cooperatings.
Said stripping off device 570 comprises die 571 after being positioned at said doffer 560, and said die 571 frequencies are 1300 times/minute.Inviscid because coconut fibre has rigidity, thereby coconut fibre carding machine of the present invention 500 adopts the die mode under the effect of machinery, to peel off fast.Said defeated fine device 580 is positioned at the below of said stripping off device 570.In the present embodiment, two cylinders 550 are arranged, simultaneously supporting have two stripping off devices 570 to fail fine devices 580 with two.
The said cotton roller 510 of giving can be equipped with mote knife with stinging in the rod 520, lets the coconut palm root of coconut fibre under the effect of mote knife, peel off automatically, coconut fibre is divided dredge.
Preferably, the working width of said coconut fibre carding machine 500 is 2300mm, cylinder 550 diameter 1230mm, and doffer's diameter 532mm, the working group that is made up of five groups of working rolls and stripper roll 540 divides thin peeling off.
Said coconut fibre separates the combing system and also comprises the electric control system of being made up of electric controlling assembly, opener electric control unit, seperator electric control unit, refined opener electric control unit, the big quantitative cotton feeder electric control unit in storehouse and carding machine electric control unit.Can adopt interlock or single action control according to above-mentioned stand-alone device, indicate to certain unit through the automation computer program, accomplish to each unit operation by the technological order data.
The above is merely embodiments of the invention; Be not so limit claim of the present invention; Every equivalent structure or equivalent flow process conversion that utilizes specification of the present invention and accompanying drawing content to be done; Or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.
Claims (10)
1. a coconut fibre separates the combing system, it is characterized in that, comprising:
One opener is used for coconut husk is peeled off with the coir shredding;
One seperator is communicated with said opener, adopts the roller separation method, and the impurity of peeling off out, the coconut palm root base of a fruit are separated with coir;
One refined opener is communicated with through the wind conveying pipe road with said seperator, and coir is carried out smart shredding;
The quantitative cotton feeder in one big storehouse is communicated with said refined opener, and the coir after the smart shredding and other fibers are mixed;
One carding machine is communicated with the quantitative cotton feeder in said big storehouse, with blended fiber carding or slivering.
2. coconut fibre according to claim 1 separates the combing system; It is characterized in that; Said opener comprises: separation bin, a plurality of rotor and convoying curtain, and said separation bin includes an inlet and an outlet, and said convoying curtain is positioned at the separation bin bottom and extremely exports from entrance extension; Said a plurality of rotor is installed in the separation bin and is positioned at the top of said convoying curtain; A plurality of separator disks are installed on the said rotor, a plurality of blades are installed on the said separator disk, said blade removably is fixed on the separator disk by connector.
3. coconut fibre according to claim 2 separates the combing system; It is characterized in that; Said opener comprises 3 rotors: first rotor, second rotor and the 3rd rotor; Said first rotor, second rotor and the 3rd rotor are vertical arrangement, have certain altitude poor between promptly adjacent two rotors, and said rotor velocity of rotation is 1250 rev/mins.
4. coconut fibre according to claim 1 separates the combing system; It is characterized in that said seperator comprises rabbling mechanism and conveying mechanism, said rabbling mechanism comprises mixing drum, stirs main shaft and a plurality of mixing arm; Said mixing drum includes an inlet and an outlet; Said entrance and exit lays respectively at the two ends of said mixing drum, and is positioned at the top of said mixing drum, and said mixing drum also includes at the bottom of the leakage of some through holes; Said stirring main shaft twist, said a plurality of mixing arms are the fan-shaped said stirring main shaft that is installed in; Said conveying mechanism comprises transfer passage and following transfer passage, and the said transfer passage of going up is delivered to next procedure through blower fan with said coconut fibre, and said transfer passage down is positioned at said mixing drum bottom.
5. coconut fibre according to claim 1 separates the combing system; It is characterized in that; The feed mechanism that said refined opener comprises defeated cotton curtain, be made up of at least two rollers, letter of hired roughneck's roller and the conveying fan formed by a plurality of V-knife sheets; Offer a plurality of square wire casings on the said roller, the spacing of said adjacent square wire casing is 3mm.
6. coconut fibre according to claim 5 separates the combing system; It is characterized in that; Said refined opener also comprises fiber adaptation and the metal outage sniffer that is installed on the said convoying curtain; Said fiber adaptation makes one or more fibers import said refined opener simultaneously, whether contains metal in the said metal outage detection raw fiber, finds metal just warning and outage.
7. coconut fibre according to claim 1 separates the combing system; It is characterized in that; The quantitative cotton feeder in said big storehouse comprises that big storehouse, input mechanism, angle decide curtain mechanism, quantitatively distribution bin and Weighing mechanism; Coconut fibre through smart shredding is imported big storehouse through input mechanism, decides the quantitative distribution bin of the loose entering of curtain mechanism again through the angle, supplies with next process to the fibre weight that needs through Weighing mechanism at last; Said angle is decided curtain mechanism and is comprised that the angle decides curtain, and dustproof skin curtain is decided to be equipped with on the curtain in said angle, and the quantitative cotton feeder in big storehouse also comprises dust exhaust apparatus.
8. coconut fibre according to claim 1 separates the combing system; It is characterized in that; Said carding machine comprises that to cotton roller, licker-in, working roll, stripper roll, cylinder, doffer, stripping off device, said stripping off device comprises die, and said die frequency is 1300 times/minute.
9. coconut fibre according to claim 8 separates the combing system, it is characterized in that, said giving between cotton roller and the licker-in is equipped with mote knife.
10. coconut fibre according to claim 1 separates the combing system; It is characterized in that said coconut fibre separates the combing system and comprises the electric control system of being made up of electric controlling assembly, opener electric control unit, seperator electric control unit, refined opener electric control unit, the big quantitative cotton feeder electric control unit in storehouse and carding machine electric control unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210342297.0A CN102828287B (en) | 2012-09-17 | 2012-09-17 | Coconut fiber separating and carding system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210342297.0A CN102828287B (en) | 2012-09-17 | 2012-09-17 | Coconut fiber separating and carding system |
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| CN102828287A true CN102828287A (en) | 2012-12-19 |
| CN102828287B CN102828287B (en) | 2015-01-28 |
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| CN201210342297.0A Expired - Fee Related CN102828287B (en) | 2012-09-17 | 2012-09-17 | Coconut fiber separating and carding system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112522822A (en) * | 2020-11-27 | 2021-03-19 | 常熟市明一无纺机械有限公司 | Coconut palm high-speed carding machine |
| CN113305967A (en) * | 2021-07-30 | 2021-08-27 | 南通曼蒂家用纺织品有限公司 | Straw mat processing machine |
| CN113529213A (en) * | 2021-09-15 | 2021-10-22 | 天津生隆纤维材料股份有限公司 | Fiber material carding equipment and carding method for making high elastic fiber composite cushion |
| CN120311358A (en) * | 2025-06-17 | 2025-07-15 | 苏州熠鼎成新材料科技有限公司 | A fiber combing device for producing raw materials of sound-absorbing panels |
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| CN112522822A (en) * | 2020-11-27 | 2021-03-19 | 常熟市明一无纺机械有限公司 | Coconut palm high-speed carding machine |
| CN113305967A (en) * | 2021-07-30 | 2021-08-27 | 南通曼蒂家用纺织品有限公司 | Straw mat processing machine |
| CN113305967B (en) * | 2021-07-30 | 2021-09-24 | 南通曼蒂家用纺织品有限公司 | Straw mat processing machine |
| CN113529213A (en) * | 2021-09-15 | 2021-10-22 | 天津生隆纤维材料股份有限公司 | Fiber material carding equipment and carding method for making high elastic fiber composite cushion |
| CN113529213B (en) * | 2021-09-15 | 2021-11-23 | 天津生隆纤维材料股份有限公司 | Fiber material carding equipment and carding method for manufacturing high-elasticity fiber composite cushion |
| CN120311358A (en) * | 2025-06-17 | 2025-07-15 | 苏州熠鼎成新材料科技有限公司 | A fiber combing device for producing raw materials of sound-absorbing panels |
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