CN1040639A - Fibre regenerator of waste or used fabrics - Google Patents

Abstract

A kind of machinery that is used to make the reduction of waste textile regeneration, be with the sawtooth drum of waste textiles such as rag, old wadding, leftover cloth, damaged hemp bag by rotating at a high speed, textiles closely broken be reduced into fibrous raw material, thereby junk is had a sudden rise in social status.This machine mainly is made up of the parts such as collection cylinder of frame, sawtooth drum, charging deceleration device and band extractor fan.Reliable operation, the production efficiency height, the quality of blooming is good, and compact conformation can prevent that fibre dust from polluting, and economic benefit and social benefit are very remarkable.Both be applicable to the regeneration reducing processing of waste textile fiber, again can with the textile machine supporting operation.

Description

Fibre regenerator of waste or used fabrics

This device belongs to waste textile fiber reduction regeneration machinery, and it is reverse comparing with the effect of textile machine.

As everyone knows, prior art has only fiber spun yarn, line, is made into the textile machine of silk fabric, cloth.And when the seam clothing, tailing is arranged, and the mashed wadding of duds is arranged in the life, the benefit of these waste textiles recyclings is very low at present.Though two kinds of not devices of moulding are arranged in the prior art, be intended to the waste textile regeneration, still, wherein a kind ofly can only be processed into cotton fiber with rotting wadding; Though another kind of waste textile can be processed into regenerated fiber, but still have following wretched insufficiency part: one, can not bloom, must add 1/3rd finished product cotton fiber and make rebasing flower, just can reach requirement through three processing to simple waste textile; Two, the charging reducing gear adopts one-level belt transmission and one-level gear drive, thereby the charging bar transmission can not self-locking, the tight cloth of folder, not only can not process waste and old chemical fibre fabric, even process waste and old cotton goods, just be not brought in the machine before also existence is split into fiber fully, cause and Lou open Lou comb; Three, the sawtooth on the cylinder is arranged with the helical angles of 45 degree, and crown is subjected to force direction extremely unreasonable, is easy to be distorted even fracture, and this is one of this machine major reason that can not process the chemical fibre fabric; The cylinder that some toothed disc of the employing that has are combined into, though improved the crown force-bearing situation, crown is interrupted in the form of a ring, so be some ring-type blank, leak and to open that to comb phenomenon serious with Louing; Four, type is huge, and motor mounting is outside machine, and layout is not compact; Five, do not have to collect the device that flies upward fiber and dedusting, fibre dust pollutes very serious, even the unginned cotton cotton gin of this point prior art and comb Hua Jiye do not resolve.Because of there being above-mentioned wretched insufficiency part, in fact almost not being applied to and producing.

The task of this device is to overcome above-mentioned wretched insufficiency, obtain a kind of charging bar energy self-locking thereby energy clamping cloth, need not just can process all waste textiles by rebasing flower, make its holomorphosis become fiber, not have to leak and open Lou comb, processing once, can reach quality requirement twice, and type is little, and compact conformation is rationally distributed, have and collect the parts that fly upward fiber and dedusting, can eliminate the fibre regenerator of waste or used fabrics tool that fibre dust pollutes.

This device is not have in the prior art under the situation of product of the same type at all, Shou Chuan a kind of energy becomes fiber with all waste textile reducing/regeneratings fully, the machinery reverse with the textile machine effect is characterized in that having resolved following key problem in technology problem: one, feeding clamps problem; Employing one-level belt transmission and multilevel gear drive mechanism, except the feeding speed ratio that need can guarantee, main is that the frictional resistance that the multi-stage gear transmission produces has bidirectional self-locking, guarantees that charging bar can abundant clamping cloth in charging or material returned process.The feeding ratch adopts the displacement profile of tooth, and its pitch diameter equates that with the pitch diameter of end travelling gear the distance of two charging bar meshing points and cylinder sawtooth point is near as far as possible, opens Lou comb to reduce to leak.Thereby need not rebasing flower, bloom through twice at most and can reach quality requirement, and can process the chemical fibre fabric.In addition, can realize " forward and back and stop " three actions of feeding by four engage a gear gears by handgrip.Two, drum rotation speed is got 1200-1800 rev/min, it is arranging in garden week of 5-30 degree that the arrangement mode of sawtooth on cylinder adopts helical angle, this arrangement mode has two advantages: the one, and the track of each sawtooth point garden Zhou Yundong can be covered with and overlap on the whole garden cylinder of cylinder, there is not any blank spot, increased crown and torn the number of times of cloth, avoided leaking opening Lous and combed; The 2nd, it is less to arrange helical angle, and crown is stressed than big more reasonable of helical angle, has improved sawtooth intensity and life-span.Three, collection flies poplar fiber and dust removal problem; Realize by extractor fan and collection cylinder.Collection cylinder rolls with sheet metal, be covered with aperture on the cylinder of garden, the air exhauster that is installed in collection cylinder one end makes the inner secondary pressure (its blast is less than the space blast between sawtooth drum and collection cylinder) that forms of cylinder, the fiber that flies upward in machine after processing is attracted to collection cylinder in appearance, becoming block and being convenient to collection through knurling rolls from gravity pressure, thereby avoided flying poplar fiber and dust pollution, made fiber harvest rate simultaneously up to more than 90%.This in machine voluntarily the method for collecting dust-removing obviously than install in the workshop cleaner economy many, superior especially to the separate unit operation, this patented technology also can be transformed the cotton gin and the comb flower machine of prior art, eliminates the fibre dust pollution.This device has the half-finished function of twice separation, except that the separator of the adjustable clearance of installing in the sawtooth drum bottom plays the first separation effect, after collection cylinder is collected lighter finished fiber, the bigger semi-finished product of proportion outside canvas apron passes to machine, play the secondary separation effect by the cylinder bottom.The bottom of the motor mounting of this device in machine, rationally distributed, compact conformation, profile is small and exquisite, and is elegant in appearance, and safety and sanitation are easy to maintenance.

The charging bar of this device can self-locking, thereby can clamping cloth, need not rebasing flower, just can process all waste textiles, do not have to leak to open with Louing and comb, make its holomorphosis become fiber, process once, can reach quality requirement twice.This regenerated fiber can be used as weaving regeneration cloth, packing sheet and carpet, system cotton-wool, also can be used as the raw material of making fine paper, gunpowder, thereby waste textile is had a sudden rise in social status, and economic benefit and social benefit are remarkable especially.This device has the collecting dust-removing parts, fiber and dust are flown upward in collection, do not pollute, fiber harvest rate is more than 90%, this in machine voluntarily collecting dust-removing solve method that fibre dust pollutes obviously than install separately in the workshop cleaner economy many, superior especially to the separate unit operation, this patented technology also can be transformed cotton gin of the prior art, comb flower machine, solves the fiber contamination problem.This device type is little, and compact conformation is rationally distributed, and is easy to maintenance.

Description of drawings:

Figure one is a fibre regenerator of waste or used fabrics theory structure schematic diagram.

1, sawtooth drum 2, last charging bar

3, following charging bar 4, feed table

5, separator 6, charging deceleration device

7, preceding dividing plate 8, frame

9, motor 10, conveying roller

11, conveyer belt 12, live-roller

13, extractor fan 14, collection cylinder

15, knurling rolls 16, rubber slab

17, top cover

Figure two is charging deceleration device theory structure schematic diagrames

(1) drum pulley (2) driving pulley

(3) charging bar under the driving gear (4)

(5) go up charging bar (6) charging bar travelling gear

(7) handgrip

Figure three is that the cylinder sawtooth is arranged schematic diagram

A Saw blade B, iron sheet cylinder

Solution to this device is described further in conjunction with the accompanying drawings: figure two is charging deceleration device theory structure schematic diagrames, the belt pulley (1) that is contained on the sawtooth drum axle is transferred to belt pulley (2) through one-level, gear reduction is transferred to down charging bar (4) to driving gear (3) through Pyatyi, be transferred to charging bar (5) through gear (6) again, adopt the multi-stage gear transmission except that the rate of feeding that has guaranteed to require, the more important thing is that multistage transmission produces frictional resistance and has bidirectional self-locking, guarantee charging bar abundant clamping cloth in charging (or material returned) process.Thereby need not rebasing flower, bloom through twice at most and can reach quality requirement, can process the chemical fibre fabric again.In addition, " forward and back and stop " three actions armrest of feeding is realized (7) by four engage a gear gears, as figure two A-A.Figure three is that the cylinder sawtooth is arranged schematic diagram, and sawtooth drum is got 1400 rev/mins.It is arranging in garden week of 15 degree that the arrangement mode of Saw blade A on iron sheet cylinder B adopts helical angle, the advantage of this arrangement mode is: one, be covered with on the cylinder of the garden of cylinder and the track of overlapping each sawtooth point garden Zhou Yundong, without any blank spot, increase crown and torn the number of times of cloth, significantly reduced to leak and opened Lou comb, obviously much higher than the quality of blooming that adopts some monolithic toothed disc combined type cylinders; The 2nd, improved sawtooth intensity and life-span, the spiral angle of arrangement is little, the more reasonable stress of crown.Figure one is a fibre regenerator of waste or used fabrics theory structure schematic diagram, and collection flies the poplar fiber and dedusting is realized by parts such as collection cylinder 14, knurling rolls 15, extractor fan 13 and live-rollers 12.This device has the half-finished function of twice separation: in the bottom of sawtooth drum 1 separator 5 has been installed, the spacing between separating plate and sawtooth can be adjusted, and semi-finished product are separated by preceding dividing plate 7 after separating with foreign material.Collection cylinder is after collecting lighter finished fiber, and the semi-finished product that proportion is bigger are passed to outside the machine through canvas apron 11 by the cylinder bottom, plays centrifugation for the second time.The motor 9 of this device is installed in bottom in the machine, compact conformation, and rationally distributed, profile is small and exquisite, and is elegant in appearance, easy to maintenance.

Claims (4)

1, a kind of fibre regenerator of waste or used fabrics tool, this machine is not have in the prior art under the situation of similar shaped article at all, Shou Chuan a kind of energy becomes fiber with all waste textile reducing/regeneratings fully, the machinery reverse with the effect of textile machine, it is characterized in that, it adopts one-level belt transmission and multilevel gear drive mechanism, with the feeding speed ratio that need to guarantee, realize bidirectional self-locking, guarantee charging bar abundant clamping cloth in advancing (or moving back) material process, the feeding ratch adopts the displacement profile of tooth, its pitch diameter equates with the pitch diameter of end travelling gear, the distance of two charging bar meshing points and cylinder sawtooth point is near as far as possible, allows the sawtooth point that is covered with is separated into fiber with waste textile on the cylinder of rotation, and it is arranging in garden week of 5-30 degree that the arrangement mode of sawtooth on cylinder adopts helical angle, drum rotation speed is 1200-1800 rev/min, these facility have collection cylinder and extractor fan to fly upward fiber to guarantee to collect, and solve the fibre dust pollution problem, and have separator twice.

2, fibre regenerator of waste or used fabrics according to claim 1, it is characterized in that, collection cylinder rolls with sheet metal, be covered with aperture on the cylinder of garden, extractor fan is equipped with in the end, and cylinder is driven by two live-rollers, outer rubber or the similar material of adopting of top knurling rolls, contact with collection cylinder by deadweight, fly upward fiber and dedusting in order to collection.

3, fibre regenerator of waste or used fabrics according to claim 1 is characterized in that, handgrip and four engage a gear gears are housed, and can realize " forward and back and stop " three actions of feeding.

4, fibre regenerator of waste or used fabrics according to claim 1, it is characterized in that, adjustable first separation plate is equipped with in the bottom of sawtooth drum, separated undressed intact fabric and foreign material are separated by preceding dividing plate, bottom at collection cylinder, the leakage that proportion is bigger is opened the semi-finished product fabric of Lou combing and can be sent to outside the machine through canvas apron, plays the secondary separation effect.

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