CN220951856U - Full-automatic intelligent trimmer - Google Patents
Full-automatic intelligent trimmer Download PDFInfo
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- CN220951856U CN220951856U CN202322616943.4U CN202322616943U CN220951856U CN 220951856 U CN220951856 U CN 220951856U CN 202322616943 U CN202322616943 U CN 202322616943U CN 220951856 U CN220951856 U CN 220951856U
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- jacking
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- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 230000033001 locomotion Effects 0.000 claims abstract description 23
- 230000007704 transition Effects 0.000 claims abstract description 15
- 238000004891 communication Methods 0.000 claims abstract description 5
- 238000007664 blowing Methods 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 7
- 244000188472 Ilex paraguariensis Species 0.000 claims 1
- 238000009966 trimming Methods 0.000 abstract description 27
- 238000007599 discharging Methods 0.000 abstract description 25
- 239000010985 leather Substances 0.000 description 12
- 239000000463 material Substances 0.000 description 7
- 238000012546 transfer Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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Abstract
The utility model discloses a full-automatic intelligent trimming machine which comprises a combined frame, a jacking feeding mechanism, a transferring and discharging mechanism, a negative pressure transition placing table, a 3D laser profile sensor, a motion controller, a four-axis transferring and feeding mechanism, a trimming module and a discharging table, wherein the jacking feeding mechanism is arranged on one side of the combined frame, the transferring and discharging mechanism is arranged above the outer side of the jacking feeding mechanism, the negative pressure transition placing table is arranged at the middle part of the combined frame, the 3D laser profile sensor is arranged right above the negative pressure transition placing table, the discharging table is arranged on the other side of the combined frame, the trimming module is arranged outside the discharging table, and the four-axis transferring and feeding mechanism is arranged above the trimming module and is in signal communication with the motion controller; the feeding, discharging and feeding are all automatically completed, the sensor is highly integrated, the controller sends an instruction to accurately move for trimming after detecting, the intelligent degree of automation is high, the trimming efficiency is high, the labor intensity is low, the labor cost is low, the hand-held potential safety hazard is not needed, the product consistency is good, and the yield is high.
Description
Technical Field
The utility model belongs to the field of automatic equipment, and particularly relates to a full-automatic intelligent trimming machine which is simple to operate, high in intelligent automation degree, good in product consistency and high in yield.
Background
The leather material is different from the required leather material in size, the size and the outline are required to be corrected through trimming, the trimming of the leather material is finished by manually holding the leather material opposite to the trimming machine at present, the manual holding mode can meet certain production and use requirements, but the leather material has the defects of low manual holding operation efficiency, high labor intensity, high labor cost, easiness in damaging hands, high potential safety hazard, low product consistency, low yield and incapability of effectively meeting the requirement of mass production because of only depending on the experience of workers.
The utility model aims to solve the technical problem of providing the full-automatic intelligent trimming machine which has the advantages of high integration, high intelligent automation degree, high trimming efficiency, low labor intensity, low labor cost, no need of hand-held safety hidden trouble, small sensor detection, accurate running, good product consistency and high yield.
Disclosure of utility model
In order to solve the problems that the manual hand-held trimming operation in the prior art is low in efficiency, high in labor intensity, high in labor cost, easy to hurt hands, high in potential safety hazard, poor in trimming precision only by virtue of worker experience, low in product consistency and yield, incapable of effectively meeting the requirement of mass production and the like, the utility model adopts the following technical scheme:
The utility model provides a full-automatic intelligent trimming machine which comprises a combined frame, a jacking feeding mechanism, a transferring and discharging mechanism, a negative pressure transition placing table, a 3D laser profile sensor, a motion controller, a four-axis transferring and feeding mechanism, a trimming module and a discharging table.
Preferably, the jacking feed mechanism comprises a jacking motor, a jacking screw rod, a screw rod seat, a connecting plate, a discharging plate, a limiting plate, a plurality of limiting rods and a jacking frame, wherein the jacking motor is arranged at the bottom of the jacking frame, the bottom end of the jacking screw rod is connected to the jacking motor in a transmission manner, the screw rod seat is sleeved on the jacking screw rod in a transmission manner, the connecting plate is hung on the screw rod seat, the discharging plate is arranged right above the connecting plate through two discharging supporting rods, the limiting plate is arranged at the top of the jacking frame and is provided with a jacking abdicating groove in the middle, the jacking abdicating groove is completely matched with the discharging plate, and the limiting rods are inserted on the limiting plate and are positioned at the outer ring of the jacking abdicating groove.
Preferably, the transfer and discharge mechanism comprises a discharge mounting frame, a discharge horizontal cylinder, a discharge horizontal guide rail, a discharge vertical cylinder, a discharge vertical guide rail, an L-shaped connecting frame and a first vacuum suction tray, wherein the discharge vertical guide rail is arranged on the discharge horizontal guide rail in a sliding manner through a horizontal sliding block, the discharge horizontal cylinder is arranged on one side of the discharge mounting frame and connected with the horizontal sliding block through an air rod, the first vacuum suction tray is arranged at the bottom of the horizontal end of the L-shaped connecting frame, the outer side of the vertical end of the L-shaped connecting frame is arranged on the discharge vertical guide rail in a sliding manner through the vertical sliding block, the inner side of the L-shaped connecting frame is connected with the air rod of the discharge vertical cylinder, and the discharge vertical cylinder is arranged at the top of the discharge vertical guide rail.
Preferably, the bottom of the negative pressure transition placing table is provided with a horizontal moving sliding table.
Preferably, the four-axis transfer feeding mechanism comprises a pair of X-axis linear modules, a Y-axis linear module, a Z-axis linear module, a rotating motor, a rotating connecting shaft and a second vacuum suction tray, wherein the pair of X-axis linear modules are horizontally and symmetrically arranged on the combined frame through two groups of support columns, two ends of the Y-axis linear modules are slidably arranged on the pair of X-axis linear modules through X-axis sliding blocks, the Z-axis linear modules are slidably arranged on the Y-axis linear modules through Y-axis sliding blocks, the rotating motor is arranged on a motor base and the motor base is slidably arranged on the Z-axis linear modules through the Z-axis sliding blocks, and the top of the rotating connecting shaft is in transmission connection with the rotating motor, and the bottom of the rotating connecting shaft is connected with the second vacuum suction tray.
The utility model has the beneficial effects that: the feeding, discharging and feeding are all automatically completed, the sensor is highly integrated, the controller sends an instruction to accurately move for trimming after detecting, the intelligent degree of automation is high, the trimming efficiency is high, the labor intensity is low, the labor cost is low, the hand-held potential safety hazard is not needed, the product consistency is good, and the yield is high.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present utility model.
Fig. 2 is a schematic diagram of a combined structure of a lifting feeding mechanism and a transferring and discharging mechanism in the utility model.
Fig. 3 is a schematic diagram of a partial structure of a four-axis transfer feeding mechanism in the utility model.
Detailed Description
Preferred embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.
Referring to fig. 1, a full-automatic intelligent trimming machine comprises a combined frame 1, a lifting feeding mechanism 2, a transferring and discharging mechanism 3, a negative pressure transition placing table 4, a 3D laser profile sensor 5, a motion controller 6, a four-axis transferring and feeding mechanism 7, a trimming module 8 and a discharging table 9, wherein the lifting feeding mechanism 2 is arranged on one side of the combined frame 1, the transferring and discharging mechanism 3 is arranged above the outer side of the lifting feeding mechanism 2, the negative pressure transition placing table 4 is arranged at the middle part of the combined frame 1, the 3D laser profile sensor 5 is arranged right above the negative pressure transition placing table 4 and is in signal communication with the motion controller 6, the motion controller 6 is arranged on the combined frame 1, the discharging table 9 is arranged on the other side of the combined frame 1, the trimming module 8 is arranged on the outer side of the discharging table 9, the four-axis transferring and feeding mechanism 7 is arranged above the trimming module 8 and in signal communication with the motion controller 6, in operation, the leather is lifted up one by the lifting feeding mechanism, then the leather is moved and placed on the negative pressure transition placing table by the transferring and placing mechanism, the transferring and placing mechanism takes a product, the lifting feeding mechanism lifts up the thickness distance of the upper leather, the negative pressure placing table sucks the product and then triggers the servo motor of the bottom horizontal moving sliding table to move to the collecting area, the negative pressure platform transmits the current coordinate information to the 3D laser contour sensor in real time, the 3D laser contour sensor transmits data to the motion controller with the coordinate position algorithm, after the whole product is scanned, algorithm software in the motion controller analyzes and processes according to the data transmitted by the 3D laser contour sensor to form the edge contour coordinate of the product, the contour coordinate is transmitted to the motion controller, the motion controller sends an instruction to the four-axis transfer feeding mechanism to grasp the product and trim the edges of the outline, so that the processing size of the product is ensured to meet the use requirement, the difficult problem of overlarge processing errors caused by uncontrollable deformation of the material is solved, and the important mechanism is described in detail below.
As shown in fig. 2, the jacking feeding mechanism 2 comprises a jacking motor 21, a jacking screw 22, a screw seat 23, a connecting plate 24, a discharging plate 25, a limiting plate 26, a plurality of limiting rods 27 and a jacking frame 28, wherein the jacking motor is arranged at the bottom of the jacking frame, the bottom end of the jacking screw is connected with the jacking motor in a transmission manner, the screw seat is sleeved on the jacking screw, the connecting plate is hung on the screw seat, the discharging plate is arranged right above the connecting plate through two discharging support rods, the limiting plate is arranged at the top of the jacking frame and is provided with a jacking relief groove in the middle, the jacking relief groove is completely matched with the discharging plate, the limiting rods are inserted on the limiting plate and are positioned at the outer ring of the jacking relief groove, the jacking motor drives the screw seat and the discharging plate to move wholly upwards to finish jacking feeding, the limiting rods effectively limit the leather, and the stability of the leather is ensured, and the follow-up transfer and the transfer are facilitated.
The utility model discloses a high-pressure vacuum feeding mechanism, including the frame 31, the cylinder 32, the guide rail 33, the cylinder 34, the guide rail 35, L type link 36, the first vacuum suction tray 37 of blowing, the guide rail slides through horizontal slider and sets up on the guide rail, the cylinder is located frame one side and the gas pole links to each other with horizontal slider, the horizontal end bottom of L type link is located to the first vacuum suction tray, the vertical end outside of L type link is through vertical slider slip setting on the guide rail, the inboard links to each other with the cylinder gas pole of blowing is perpendicular, the cylinder is perpendicular to be located the guide rail top of blowing, drives vacuum suction tray horizontal migration and vertical lift respectively through horizontal cylinder and vertical cylinder, ensures that the leather material shifts steadily.
The negative pressure transition placing table 4 is provided with a horizontal movement sliding table at the bottom, a horizontal movement sliding automatic servo motor is arranged, the negative pressure transition placing table is triggered to move to an acquirable area after absorbing a product, and the negative pressure platform transmits current coordinate information to the 3D laser profile sensor in real time.
As shown in fig. 3, the four-axis transfer feeding mechanism 7 includes a pair of X-axis linear modules 71, a Y-axis linear module 72, a Z-axis linear module 73, a rotating motor 74, a rotating connecting shaft 75 and a second vacuum suction tray 76, the pair of X-axis linear modules are horizontally and symmetrically arranged on the combined frame through two groups of support columns, two ends of the Y-axis linear module are slidably arranged on the pair of X-axis linear modules through an X-axis sliding block, the Z-axis linear module is slidably arranged on the Y-axis linear module through the Y-axis sliding block, the rotating motor is placed on a motor base, the motor base is slidably arranged on the Z-axis linear module through the Z-axis sliding block, the top of the rotating connecting shaft is in transmission connection with the rotating motor, the bottom of the rotating connecting shaft is connected with the second vacuum suction tray, XYZ-axis and rotating motions are carried out by driving the leather through three linear modules and the rotating motor, the four-axis motions ensure that trimming is normally carried out, the trimming modules can realize accurate trimming, the motions of the three linear modules and the rotating motor are completed through instructions sent by the motion controller, the motion controller ensures accurate motion, the product consistency is ensured, and the product yield is high.
The utility model has the beneficial effects that: the feeding, discharging and feeding are all automatically completed, the sensor is highly integrated, the controller sends an instruction to accurately move for trimming after detecting, the intelligent degree of automation is high, the trimming efficiency is high, the labor intensity is low, the labor cost is low, the hand-held potential safety hazard is not needed, the product consistency is good, and the yield is high.
The above examples and drawings are not intended to limit the form or form of the present utility model, and any suitable variations or modifications thereof by those skilled in the art should be construed as not departing from the scope of the present utility model.
Claims (5)
1. A full-automatic intelligent trimmer, its characterized in that: including combination frame (1), jacking feed mechanism (2), move and carry feed mechanism (3), negative pressure transition place platform (4), 3D laser profile sensor (5), motion controller (6), four-axis move and carry feeding mechanism (7), deburring module (8) and unloading platform (9), combination frame (1) one side is located to jacking feed mechanism (2), move and carry feeding mechanism (3) and locate jacking feed mechanism (2) outside top department, negative pressure transition place platform (4) locate combination frame (1) middle part department, 3D laser profile sensor (5) are located negative pressure transition place platform (4) directly over and with motion controller (6) signal communication, motion controller (6) are located on combination frame (1), unloading platform (9) are located combination frame (1) opposite side, the unloading platform (9) outside is located to deburring module (8), four-axis move feeding mechanism (7) are located deburring module (8) top and with motion controller (6) signal communication.
2. The fully automatic intelligent edger of claim 1, wherein: jacking feed mechanism (2) are including jacking motor (21), jacking lead screw (22), lead screw seat (23), connecting plate (24), blowing board (25), limiting plate (26), a plurality of gag lever post (27) and jacking frame (28), jacking motor (21) are located jacking frame (28) bottom, jacking lead screw (22) bottom transmission is connected on jacking motor (21), lead screw seat (23) drive cover is established on jacking lead screw (22), connecting plate (24) are hung and are established on lead screw seat (23), blowing board (25) are located directly over connecting plate (24) through two blowing die-pins (29), limiting plate (26) are located jacking frame (28) top and are equipped with jacking groove (210) in the middle part, jacking groove (210) and blowing board (25) are completely matees, a plurality of gag lever post (27) are inserted and are established on limiting plate (26) and are located jacking groove (210).
3. The fully automatic intelligent edger of claim 1, wherein: move and carry blowing mechanism (3) including blowing mounting bracket (31), blowing horizontal cylinder (32), blowing horizontal guide rail (33), blowing vertical cylinder (34), blowing vertical guide rail (35), L type link (36), first vacuum suction tray (37), blowing vertical guide rail (35) are through horizontal slider (38) slip setting on blowing horizontal guide rail (33), blowing horizontal cylinder (32) are located blowing mounting bracket (31) one side and are connected with horizontal slider (38) by the gas pole, the horizontal end bottom of L type link (36) is located in first vacuum suction tray (37), the vertical end outside of L type link (36) is through vertical slider (39) slip setting on blowing vertical guide rail (35), inboard and blowing vertical cylinder (34) gas pole link to each other, blowing vertical guide rail (35) top is located in blowing vertical cylinder (34).
4. The fully automatic intelligent edger of claim 1, wherein: the bottom of the negative pressure transition placing table (4) is provided with a horizontal moving sliding table.
5. The fully automatic intelligent edger of claim 1, wherein: four-axis moves carries feeding mechanism (7) including a pair of X axle straight line module (71), Y axle straight line module (72), Z axle straight line module (73), rotating electrical machines (74), swivelling joint axle (75) and second vacuum and inhales charging tray (76), a pair of X axle straight line module (71) set up on combination frame (1) through two sets of support column (77) horizontal symmetry, Y axle straight line module (72) both ends are through X axle slider (78) slip setting on a pair of X axle straight line module (71), Z axle straight line module (73) are through Y axle slider (79) slip setting on Y axle straight line module (72), rotating electrical machines (74) are placed on the motor cabinet and motor cabinet are through Z axle slider (710) slip setting on Z axle straight line module (73), swivelling joint axle (75) top and rotating electrical machines (74) transmission are connected, bottom and second vacuum are inhaled charging tray (76) and are connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322616943.4U CN220951856U (en) | 2023-09-26 | 2023-09-26 | Full-automatic intelligent trimmer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322616943.4U CN220951856U (en) | 2023-09-26 | 2023-09-26 | Full-automatic intelligent trimmer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220951856U true CN220951856U (en) | 2024-05-14 |
Family
ID=91022334
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322616943.4U Active CN220951856U (en) | 2023-09-26 | 2023-09-26 | Full-automatic intelligent trimmer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220951856U (en) |
-
2023
- 2023-09-26 CN CN202322616943.4U patent/CN220951856U/en active Active
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