CN220836762U - Visual defect detects with waste material remove device - Google Patents
Visual defect detects with waste material remove device Download PDFInfo
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- CN220836762U CN220836762U CN202322523884.6U CN202322523884U CN220836762U CN 220836762 U CN220836762 U CN 220836762U CN 202322523884 U CN202322523884 U CN 202322523884U CN 220836762 U CN220836762 U CN 220836762U
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- 230000007547 defect Effects 0.000 title claims abstract description 49
- 239000002699 waste material Substances 0.000 title claims abstract description 46
- 230000000007 visual effect Effects 0.000 title claims abstract description 44
- 238000007689 inspection Methods 0.000 claims description 5
- 238000001514 detection method Methods 0.000 abstract description 38
- 238000000034 method Methods 0.000 abstract description 13
- 238000000926 separation method Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
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Abstract
The utility model relates to the field of visual defect detection, in particular to a waste removing device for visual defect detection, which comprises a machine body, wherein an electric conveyor belt is fixedly arranged above the machine body, a separation strip is fixedly arranged on the surface of the electric conveyor belt, a fixing bolt penetrates through the upper part of the machine body, one end of the fixing bolt is movably connected with a telescopic sleeve, and a control module is arranged inside the machine body. According to the utility model, through the arrangement of the electric conveyor belt, the dividing strips, the laser profile scanners, the control module, the power line, the waste collection barrel and the push plate, when the device is used for removing produced waste in the visual defect detection process, detected workpieces can be sequentially placed on the electric conveyor belt to be divided one by one according to the intervals on the dividing strips, and then are driven by the electric conveyor belt to be scanned and detected by the two groups of laser profile scanners, so that the recognition rate and the accuracy of the device for the waste in the visual defect detection are improved.
Description
Technical Field
The utility model relates to the field of visual defect detection, in particular to a waste removing device for visual defect detection.
Background
The visual defect detection is that the surface defects of industrial products bring adverse effects to the attractiveness, comfort level, usability and the like of the products, so that a production enterprise detects the surface defects of the products so as to discover and control the surface defects in time, the machine vision detection method can overcome the defects of low sampling rate, low accuracy, poor instantaneity, low efficiency, high labor intensity and the like of the manual detection method to a great extent, the defects are more and more widely researched and applied in the modern industry, and the waste removing device removes the detected defective waste in the production process in the visual defect detection process, so that the production efficiency of the nondestructive products is improved.
Through retrieving, the publication is CN 217250810U's a waste material removing device for visual defect detection specifically discloses a waste material removing device for visual defect detection, including the conveying frame, the upper surface of conveying frame is equipped with pushing components, rotate between the conveying frame and be connected with the conveyer belt, the right side swing joint of conveying frame has a receipts workbin, the upper surface fixedly connected with support of conveying frame, the inboard upper surface swing joint of support has visual detection device body, the inboard upper surface of support is equipped with detaching mechanism, detaching mechanism includes the buckle piece with the inside swing joint of visual detection device body, two the equal fixedly connected with connecting rod of the relative one end of buckle piece, the upper surface fixedly connected with movable block of connecting rod, this waste material removing device for visual defect detection through being provided with detaching mechanism, when maintaining visual defect detection device, be convenient for dismantle visual defect detection device, need not dismantle the installation with the help of external tool, convenient operation and simple.
In the above patent, the purpose of being convenient for dismantle visual defect detection device is realized only through being provided with disassembly body, need not dismantle the installation with the help of external tool, but in visual defect detection process, because different work pieces are piled up on the conveyer belt, when passing through the laser profile scanner, the defect on the work piece can not abundant discernment scanning out to single scanning, visual defect detection precision and degree of accuracy decline to some extent, and the follow-up push pedal of being inconvenient for carries out waste material rejection work leads to rejecting the condition of error easily.
Therefore, it is necessary to solve the above problems by inventing a waste removing device for visual defect detection.
Disclosure of utility model
The utility model aims to provide a waste removing device for visual defect detection, which is characterized in that the accuracy of the whole visual defect detection of the device is enhanced by a separation bar, a laser profile scanner and a push plate, so that the waste is conveniently and automatically detected and removed in the whole process, the reject error of the push plate is reduced, the effect that a worker needs to manually pick up the waste to remove the waste after identifying the waste is not needed, the problem that different workpieces in the prior art are stacked on a conveyor belt, defects on the workpieces cannot be fully identified and scanned by a single scanning can be solved by the laser profile scanner, the visual defect detection precision and accuracy are reduced to some extent, the subsequent push plate is inconvenient to carry out the waste removing work, and the reject error is easy to cause is solved.
In order to achieve the above object, the present utility model provides the following technical solutions: the utility model provides a visual defect detects and uses waste material remove device, includes the organism, the top fixed mounting of organism has electric conveyer belt, electric conveyer belt's fixed surface installs the parting bead, the top of organism runs through there is fixing bolt, fixing bolt's one end swing joint has flexible cover, the inside of organism is provided with control module, one side fixedly connected with power cord of control module, the outside one side fixed mounting of organism has the garbage collection bucket, the outside opposite side fixed mounting of organism has the frame to hold in the palm, one side that holds in the palm is provided with the pneumatic cylinder, the inside swing joint of pneumatic cylinder has the hydraulic stem, the one end fixed mounting of hydraulic stem has the push pedal.
Preferably, the outside of flexible cover runs through has fixed knob, the inside swing joint of flexible cover has the telescopic link, the top fixed mounting of telescopic link has laser profile scanner.
Preferably, the laser profile scanner is movably connected with the telescopic sleeve through a telescopic rod, and the telescopic rod and the telescopic sleeve are vertically distributed.
Preferably, the push plate and the support form a telescopic structure through a hydraulic rod, and the hydraulic cylinders are symmetrically arranged by the central axis of the push plate.
Preferably, a movable rotating shaft is arranged in front of the machine body, and a blanking plate is fixedly arranged on one side of the movable rotating shaft.
Preferably, the bottom of organism fixed mounting has the backup pad, one side of backup pad is provided with the cylinder, the inside swing joint of cylinder has the gas pole.
In the technical scheme, the utility model has the technical effects and advantages that:
1. Through the arrangement of the electric conveyor belt, the dividing strips, the laser profile scanners, the control module, the power line, the waste collection barrel and the push plate, when the device is used for removing produced waste in the visual defect detection process, detected workpieces can be sequentially placed on the electric conveyor belt according to the intervals on the dividing strips to be separated one by one, then the detected workpieces are driven by the electric conveyor belt to be scanned and detected by the two groups of laser profile scanners, the recognition rate and the accuracy of the device for detecting the visual defect are improved, the recognized waste is recorded to reach the side face of the push plate through the control module connected with the laser profile scanners by wires, and the hydraulic cylinder and the hydraulic rod drive the push plate to extend out of the electric conveyor belt to push the waste, so that the accuracy of the whole visual defect detection of the device is enhanced, the whole process automatic detection is convenient, the reject error of the push plate is reduced, workers are not required to manually pick up the waste after the waste is recognized, the waste collection barrel plays a role in collecting the rejected waste, and the subsequent recovery treatment is convenient;
2. Through organism, electric conveyor belt, movable rotating shaft, the flitch, the backup pad, the cylinder and the setting of gas pole, when using the device to reject the during operation to the waste material after the production in visual defect detection process, the normal work piece after being rejected the waste material continues forward under electric conveyor belt's drive, can adjust the angle of flitch at the organism front end through cylinder, gas pole and movable rotating shaft, let the qualified work piece of detection on the electric conveyor belt can directly slide into on the next machining procedure through the flitch, the integration ability of the device automated inspection of rejecting waste material work piece processing has been strengthened under the cooperation use like this, workman's intensity of labour has been reduced, work piece itself makes ageing has been improved.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments described in the present application, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of a telescopic rod according to the present utility model;
FIG. 3 is a schematic view of the structure of the garbage collection barrel of the present utility model;
FIG. 4 is a schematic view of a push plate structure according to the present utility model;
fig. 5 is a schematic diagram of a blanking plate structure of the present utility model.
Reference numerals illustrate:
1. A body; 2. an electric conveyor belt; 3. a separator bar; 4. a fixing bolt; 5. a telescopic sleeve; 6. fixing a knob; 7. a telescopic rod; 8. a laser profile scanner; 9. a control module; 10. a power line; 11. a waste collection bucket; 12. a frame support; 13. a hydraulic cylinder; 14. a hydraulic rod; 15. a push plate; 16. a movable rotating shaft; 17. a blanking plate; 18. a support plate; 19. a cylinder; 20. and (5) an air rod.
Detailed Description
In order to make the technical scheme of the present utility model better understood by those skilled in the art, the present utility model will be further described in detail with reference to the accompanying drawings.
The utility model provides a waste removing device for visual defect detection, which is shown in fig. 1-5, and comprises a machine body 1, wherein an electric conveyor belt 2 is fixedly arranged above the machine body 1, a separation strip 3 is fixedly arranged on the surface of the electric conveyor belt 2, a fixing bolt 4 penetrates through the upper part of the machine body 1, one end of the fixing bolt 4 is movably connected with a telescopic sleeve 5, a control module 9 is arranged in the machine body 1, one side of the control module 9 is fixedly connected with a power wire 10, one side of the outer part of the machine body 1 is fixedly provided with a waste collecting barrel 11, the other side of the outer part of the machine body 1 is fixedly provided with a frame support 12, one side of the frame support 12 is provided with a hydraulic cylinder 13, the inner part of the hydraulic cylinder 13 is movably connected with a hydraulic rod 14, one end of the hydraulic rod 14 is fixedly provided with a push plate 15, detected workpieces can be sequentially arranged on the electric conveyor belt 2 according to the interval on the separation strip 3, and then are driven by the electric conveyor belt 2 to be scanned and detected by two groups of laser profile scanners 8, and the recognition rate and accuracy of the device for waste in visual defect detection are improved.
As shown in fig. 1, fig. 2, fig. 3 and fig. 4, the outside of the telescopic sleeve 5 is penetrated with a fixed knob 6, the inside of the telescopic sleeve 5 is movably connected with a telescopic rod 7, the top of the telescopic rod 7 is fixedly provided with a laser profile scanner 8, the height of the telescopic sleeve 5 and the telescopic rod 7 is adjusted through the fixed knob 6, two groups of laser profile scanners 8 perform visual defect detection work at a proper height, the laser profile scanners 8 are movably connected with the telescopic sleeve 5 through the telescopic rod 7, the telescopic rod 7 and the telescopic sleeve 5 are vertically distributed, the telescopic rod 7 and the telescopic sleeve 5 are simple in integral structure, the maintenance difficulty of maintenance personnel is reduced if faults occur, a push plate 15 forms a telescopic structure through a hydraulic rod 14 and a frame support 12, a hydraulic cylinder 13 is symmetrically arranged by the central axis of the push plate 15, the hydraulic cylinder 13 and the hydraulic rod 14 drive the push plate 15 to stretch out to push waste materials from the electric conveyor belt 2, and the automatic waste material rejecting work is completed.
As shown in fig. 1, 4 and 5, a movable rotating shaft 16 is arranged in front of a machine body 1, a blanking plate 17 is fixedly arranged on one side of the movable rotating shaft 16, a qualified workpiece to be detected on an electric conveyor belt 2 can directly slide into the next processing procedure through the blanking plate 17, a supporting plate 18 is fixedly arranged at the bottom of the machine body 1, an air cylinder 19 is arranged on one side of the supporting plate 18, an air rod 20 is movably connected in the air cylinder 19, and the angle of the blanking plate 17 at the front end of the machine body 1 is adjusted through the air cylinder 19, the air rod 20 and the movable rotating shaft 16 to meet the blanking work of machines with different heights.
The working principle of the utility model is as follows: firstly, an external power supply is connected to place the device on one side of a next working procedure machine for removing visual defect detection waste, then a switch of an air cylinder 19 is turned on, the air cylinder 19 drives an air rod 20 to stretch and match with a movable rotating shaft 16 to adjust the angle of a blanking plate 17 at the front end of a machine body 1, so that a detected qualified workpiece on an electric conveyor belt 2 can directly slide into the machine of the next working procedure through the blanking plate 17, then the heights of a telescopic sleeve 5 and a telescopic rod 7 are adjusted through a fixed knob 6, two groups of laser profile scanners 8 perform visual defect detection work at proper heights, thus, after preparation work is completed, the switch of the electric conveyor belt 2 is turned on, the electric conveyor belt 2 starts to operate, then the workpiece to be detected is taken out, and the workpiece to be detected is sequentially placed on the electric conveyor belt 2 in sequence according to the interval on a separation strip 3, then the device is driven by the electric conveyor belt 2 to be scanned and detected by two groups of laser profile scanners 8, so that the recognition rate and the accuracy of the device for detecting the visual defects of the waste are improved, then the recognized waste is recorded by a control module 9 connected with the laser profile scanners 8 through wires to reach the side face of a push plate 15, a switch of a hydraulic cylinder 13 is opened, a power source of a hydraulic pump is driven, the hydraulic pump presses hydraulic oil into the hydraulic cylinder 13 to drive a hydraulic rod 14 to stretch the push plate 15, the waste is pushed out from the electric conveyor belt 2, the accuracy of the whole visual defect detection of the device is improved under the cooperation of the device, the whole automatic detection and the reject error of the push plate 15 are conveniently and automatically detected in the whole process, a normal workpiece after the reject enters the next processing procedure through a blanking plate 17, and finally after the reject work of all visual defect detection is finished according to the operation, closing the switch of the electric conveyor belt 2, closing the switch of the hydraulic cylinder 13, and cutting off an external power supply if the electric conveyor belt is not used for a long time, wherein the model of the electric conveyor belt 2 is as follows: RF-ssj-6, model number of laser profile scanner 8 is: SR5220, model of control module 9 is: MKP-102, the use of the waste removing device for visual defect detection is completed.
While certain exemplary embodiments of the present utility model have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the utility model. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the utility model, which is defined by the appended claims.
Claims (6)
1. The utility model provides a visual defect detects with waste material rejection device, includes organism (1), its characterized in that: the utility model discloses a machine frame, including machine body (1), including frame, frame support (12) one side is provided with pneumatic cylinder (13), the inside swing joint of pneumatic cylinder (13) has hydraulic rod (14), the one end fixed mounting push pedal (15) of hydraulic rod (14) has telescopic cover (5), the inside of machine body (1) is provided with control module (9), one side fixedly connected with power cord (10) of control module (9), outside one side fixed mounting of machine body (1) has waste collection bucket (11), the outside opposite side fixed mounting of machine body (1) has frame support (12), one side of frame support (12) is provided with pneumatic cylinder (13).
2. The scrap removing apparatus for visual defect inspection according to claim 1, wherein: the outside of flexible cover (5) is run through and is had fixed knob (6), the inside swing joint of flexible cover (5) has telescopic link (7), the top fixed mounting of telescopic link (7) has laser profile scanner (8).
3. The scrap removing apparatus for visual defect inspection according to claim 2, wherein: the laser profile scanner (8) is movably connected with the telescopic sleeve (5) through the telescopic rod (7), and the telescopic rod (7) and the telescopic sleeve (5) are vertically distributed.
4. The scrap removing apparatus for visual defect inspection according to claim 1, wherein: the push plate (15) and the frame support (12) form a telescopic structure through the hydraulic rod (14), and the hydraulic cylinders (13) are symmetrically arranged on the central axis of the push plate (15).
5. The scrap removing apparatus for visual defect inspection according to claim 1, wherein: the front of the machine body (1) is provided with a movable rotating shaft (16), and one side of the movable rotating shaft (16) is fixedly provided with a blanking plate (17).
6. The visual defect detecting waste removing apparatus according to claim 5, wherein: the bottom of organism (1) fixed mounting has backup pad (18), one side of backup pad (18) is provided with cylinder (19), the inside swing joint of cylinder (19) has gas pole (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322523884.6U CN220836762U (en) | 2023-09-18 | 2023-09-18 | Visual defect detects with waste material remove device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322523884.6U CN220836762U (en) | 2023-09-18 | 2023-09-18 | Visual defect detects with waste material remove device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220836762U true CN220836762U (en) | 2024-04-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322523884.6U Active CN220836762U (en) | 2023-09-18 | 2023-09-18 | Visual defect detects with waste material remove device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220836762U (en) |
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2023
- 2023-09-18 CN CN202322523884.6U patent/CN220836762U/en active Active
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