CN220096780U - Tape packaging equipment for detecting and packaging product with support legs - Google Patents
Tape packaging equipment for detecting and packaging product with support legs Download PDFInfo
- Publication number
- CN220096780U CN220096780U CN202321661762.7U CN202321661762U CN220096780U CN 220096780 U CN220096780 U CN 220096780U CN 202321661762 U CN202321661762 U CN 202321661762U CN 220096780 U CN220096780 U CN 220096780U
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- fixedly arranged
- workbench
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- transplanting
- detection unit
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- 238000004806 packaging method and process Methods 0.000 title abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 63
- 238000001514 detection method Methods 0.000 claims abstract description 35
- 239000002699 waste material Substances 0.000 claims abstract description 16
- 239000003381 stabilizer Substances 0.000 claims abstract description 4
- 239000013307 optical fiber Substances 0.000 claims description 16
- 238000012856 packing Methods 0.000 claims description 12
- 238000007689 inspection Methods 0.000 claims description 6
- 238000009954 braiding Methods 0.000 claims description 5
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 239000000047 product Substances 0.000 description 71
- 239000011265 semifinished product Substances 0.000 description 15
- 230000002950 deficient Effects 0.000 description 14
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses braid packaging equipment for detecting and packaging products with supporting legs, which relates to the technical field of long supporting leg detection of products with supporting legs, wherein a transplanting mechanism positioned on the right side of a belt conveying mechanism is arranged on a workbench; the device comprises a workbench, a transplanting frame, a first detection unit, a second detection unit and a waste basket, wherein the first detection unit, the second detection unit and the waste basket are sequentially arranged on the surface of the workbench and are positioned right below the transplanting frame; the second detection unit comprises two vertical plates II fixedly arranged on the workbench. The beneficial effects of the utility model are as follows: lighten workman's working strength, improve and take stabilizer blade product detection efficiency.
Description
Technical Field
The utility model relates to the technical field of long support leg detection of products with support legs, in particular to braid packaging equipment for detecting and packaging products with support legs.
Background
The structure of a product with support legs is shown in fig. 1-2, and the product comprises a plate body 1, wherein long support legs 2 are integrally formed on the bottom surface of the front edge of the plate body 1, short support legs 3 are integrally formed on the bottom surface of the rear edge of the plate body 1, and a short support leg 3 is uniformly formed on the bottom surfaces of the left and right edges of the plate body 1. The product with the support legs is produced by a progressive die, and after a batch of products with the support legs are produced and molded, the process is required to detect the long support legs 2 of the products and then package the products into a mould cavity of a braid on a braid conveying mechanism.
The specific operation method for packing the product into the braid in the workshop is as follows:
s1, conveying a strip carrying a product into a blanking die, and blanking a first product on the strip through the blanking die; pulling the belt material to move so that the next product on the belt material enters a blanking station of a blanking die, and repeating the above operation to obtain a batch of products;
s2, taking out a product by workers in a workshop, checking whether the long support leg 2 exists on the product by the workers, if the workers check that the long support leg 2 does not exist on the product, judging the product as a defective product, removing the defective product into a waste basket by the workers, and if the long support leg 2 exists on the product, judging the product as a semi-finished product by the workers;
then, a worker adopts a detection CCD lens to detect the straightness of the bottom surface of the long support leg 2 of the semi-finished product, if the straightness of the long support leg 2 of the semi-finished product is detected to be inconsistent with the requirements, the worker judges that the semi-finished product is an unqualified product, if the straightness of the long support leg 2 of the semi-finished product is detected to be consistent with the requirements, the worker judges that the semi-finished product is an qualified product, and the worker puts the qualified product into a cavity of a braid conveying mechanism, so that the braid of the first qualified product is packaged;
and S3, repeating the operation of the step S2 for a plurality of times, and continuously packaging a plurality of qualified products into the mould cavity of the braid.
I. In step S2, it is necessary to manually check whether the long support legs 2 are present on the product one by one, and meanwhile, it is also necessary for a worker to use a CCD lens to detect the straightness of the long support legs 2 on the semi-finished product one by one, and both operation procedures are required to be manually operated, which clearly increases the working strength of the worker, increases the detection time of the product, and further decreases the detection efficiency of the product.
II. When defective products are detected, the defective products are also required to be manually rejected into the waste basket, which clearly further increases the working strength of workers. Therefore, there is a need for a braid packing apparatus that reduces the labor intensity of workers and improves the detection efficiency of the product with legs.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provide a braid packaging device for detecting and packaging the product with the support leg, which reduces the working strength of workers and improves the detection efficiency of the product with the support leg.
The aim of the utility model is achieved by the following technical scheme: the braid packaging equipment comprises a strip conveying mechanism arranged on a workbench, wherein the strip conveying mechanism is longitudinally arranged, a reverse blanking die is arranged on the strip conveying mechanism, a transplanting mechanism positioned on the right side of the strip conveying mechanism is arranged on the workbench, a transplanting frame is fixedly arranged at the moving end of the transplanting mechanism, a support is fixedly arranged on the transplanting frame, a suction head mounting seat is fixedly arranged at the bottom of the support, the suction head mounting seat is connected with a work port of a vacuum pump through a hose, and a plurality of suction heads are fixedly arranged on the bottom surface of the suction head mounting seat;
the device comprises a workbench, a transplanting frame, a first detection unit, a second detection unit and a waste basket, wherein the first detection unit, the second detection unit and the waste basket are sequentially arranged on the surface of the workbench and under the transplanting frame, the first detection unit comprises two vertical plates I fixedly arranged on the workbench, a first platform is fixedly arranged between the tops of the two vertical plates I, a first horizontal strip-shaped groove is formed in the first platform, two L plates are arranged on the bottom surface of the first platform, optical fiber sensors which are vertically arranged are fixedly arranged on the L plates, and the optical fiber sensors are arranged under the first strip-shaped groove;
the second detection unit comprises two vertical plates II fixedly arranged on the workbench, a second platform is fixedly arranged between the tops of the two vertical plates II, a second bar-shaped groove which is horizontally arranged is formed in the second platform, a CCD lens fixedly arranged on the workbench is arranged between the two vertical plates II, and the CCD lens faces the second bar-shaped groove.
The table top of the workbench is provided with a braid conveying mechanism positioned on the right side of the waste basket.
The braid conveying mechanism is arranged parallel to the braid conveying mechanism.
The vertical plate of L board sets firmly on the bottom surface of first platform, optical fiber sensor sets firmly on the horizontal plate of L board.
The device also comprises a controller, wherein the controller is connected with the transplanting mechanism, the optical fiber sensor, the CCD lens, the vacuum pump, the braid conveying mechanism and the belt conveying mechanism through signal wires.
The utility model has the following advantages: the utility model reduces the working intensity of workers and improves the detection efficiency of products with supporting legs.
Drawings
FIG. 1 is a schematic structural view of a stand bar product;
FIG. 2 is a bottom view of FIG. 1;
FIG. 3 is a schematic diagram of the structure of the present utility model;
FIG. 4 is a schematic view of a transplanting mechanism according to the present utility model;
FIG. 5 is a schematic diagram of the structure of the first detecting unit;
FIG. 6 is a front view of FIG. 5;
FIG. 7 is a schematic diagram showing a structure of the second detecting unit with the CCD lens removed;
FIG. 8 is a front view of FIG. 7;
in the figure, a 1-plate body, a 2-long support leg, a 3-short support leg, a 4-workbench, a 5-belt conveying mechanism, a 6-transplanting mechanism, a 7-transplanting frame, an 8-bracket, a 9-suction head mounting seat, a 10-suction head, a 11-first detection unit, a 12-second detection unit, a 13-waste basket, a 14-vertical plate I, a 15-first platform, a 16-first strip-shaped groove, a 17-L plate, a 18-optical fiber sensor, a 19-vertical plate II, a 20-second platform, a 21-second strip-shaped groove, a 22-CCD lens and a 23-braid conveying mechanism.
Detailed Description
The utility model is further described below with reference to the accompanying drawings, the scope of the utility model not being limited to the following:
as shown in fig. 3-8, the braid packaging equipment for detecting and packaging the product with the support legs comprises a strip conveying mechanism 5 arranged on a workbench 4, wherein the strip conveying mechanism 5 is longitudinally arranged, a reverse blanking die is arranged on the strip conveying mechanism 5, a transplanting mechanism 6 positioned on the right side of the strip conveying mechanism 5 is arranged on the workbench 4, a transplanting frame 7 is fixedly arranged at the moving end of the transplanting mechanism 6, a bracket 8 is fixedly arranged on the transplanting frame 7, a suction head mounting seat 9 is fixedly arranged at the bottom of the bracket 8, the suction head mounting seat 9 is connected with a work port of a vacuum pump through a hose, and a plurality of suction heads 10 are fixedly arranged on the bottom surface of the suction head mounting seat 9; the novel transplanting machine is characterized in that a first detection unit 11, a second detection unit 12 and a waste basket 13 are sequentially arranged on the table top of the workbench 4 and under the transplanting frame 7, the first detection unit 11 comprises two vertical plates I14 fixedly arranged on the workbench 4, a first platform 15 is fixedly arranged between the tops of the two vertical plates I14, a first horizontal strip-shaped groove 16 is formed in the first platform 15, two L plates 17 are arranged on the bottom surface of the first platform 15, optical fiber sensors 18 which are vertically arranged are fixedly arranged on the L plates 17, vertical plates of the L plates 17 are fixedly arranged on the bottom surface of the first platform 15, the optical fiber sensors 18 are fixedly arranged on the horizontal plates of the L plates 17, and the optical fiber sensors 18 are arranged under the first strip-shaped groove 16;
the second detection unit 12 comprises two vertical plates II19 fixedly arranged on the workbench 4, a second platform 20 is fixedly arranged between the tops of the two vertical plates II19, a second strip-shaped groove 21 horizontally arranged is formed in the second platform 20, a CCD lens 22 fixedly arranged on the workbench 4 is arranged between the two vertical plates II19, and the CCD lens 22 faces the second strip-shaped groove 21. The braiding belt conveying mechanism 23 positioned on the right side of the waste basket 13 is arranged on the table top of the workbench 4, and the braiding belt conveying mechanism 23 is parallel to the belt conveying mechanism 5.
The device also comprises a controller, wherein the controller is connected with the transplanting mechanism 6, the optical fiber sensor 18, the CCD lens 22, the vacuum pump, the braid conveying mechanism 23 and the belt conveying mechanism 5 through signal wires.
The working process of the utility model is as follows:
s1, conveying a belt carrying a product into a blanking station of a reverse blanking die by a belt conveying mechanism 5, blanking a first product A on the belt upwards by a male die of the reverse blanking die, and contacting the top surface of the blanked product A with the bottom surface of a suction head 10;
s2, controlling a vacuum pump to start, wherein the vacuum pump vacuumizes the inner cavities of the suction head mounting seat 9 and the suction head 10, and the product A is adsorbed on the suction head 10 under negative pressure;
s3, controlling a transplanting mechanism 6 to act, wherein the transplanting mechanism 6 drives a transplanting frame 7 to translate rightwards, the transplanting frame 7 drives a suction head mounting seat 9 and a suction head 10 to translate rightwards synchronously, when the suction head 10 rotates a product A onto the top surface of a first platform 15 of a first detection unit 11, a controller controls a vacuum pump to be closed, the product A falls onto the top surface of the first platform 15, at the moment, an optical fiber sensor 18 detects whether a long support leg 2 exists on the bottom surface of the product A, if the optical fiber sensor 18 detects that the long support leg 2 does not exist on the product A, the controller judges that the product A is a defective product, at the moment, the controller controls the transplanting mechanism 6 to act, the transplanting mechanism 6 presses the suction head 10 onto the top surface of the defective product, then the vacuum pump is started, after the suction head 10 sucks the defective product, the transplanting mechanism 6 rotates the suction head 10 to be right above a waste basket 13, and then the vacuum pump is controlled to be closed after the defective product is in place, and the defective product is dropped into the waste basket 13;
if the optical fiber sensor 18 detects that the long support leg 2 exists on the bottom surface of the product A, the controller judges that the product A is a semi-finished product, the controller controls the transplanting mechanism 6 to act, the transplanting mechanism 6 presses the suction head 10 on the top surface of the semi-finished product, then controls the vacuum pump to start, the suction head 10 sucks the semi-finished product, after sucking, the transplanting mechanism 6 transfers the semi-finished product to the top surface of the second platform 20 of the second detection unit 12 in a circulating way, after the position is reached, the vacuum pump is controlled to be closed, the semi-finished product falls on the second platform 20, at the moment, the CCD lens 22 detects whether the straightness of the long support leg 2 on the semi-finished product meets the requirement, if the straightness of the long support leg 2 is detected to be not met, the controller judges that the semi-finished product is a defective product, at the moment, the controller controls the transplanting mechanism 6 to act, the suction head 10 is pressed on the top surface of the defective product, then controls the vacuum pump to start, the suction head 10 sucks the defective product, after sucking, the transplanting mechanism 6 transfers the defective product to the position right above the waste basket 13, after the position is reached, the vacuum pump is controlled to be closed, and the defective basket 13 is removed;
if the straightness of the long support leg 2 meets the requirement, the controller judges that the semi-finished product is a qualified product, at the moment, the controller controls the transplanting mechanism 6 to act, the transplanting mechanism 6 presses the suction head 10 on the top surface of the qualified product, then the vacuum pump is controlled to start, the suction head 10 sucks the qualified product, and after the suction, the transplanting mechanism 6 transfers the qualified product into a cavity of a braid of the braid conveying mechanism 23, so that the braid of the first qualified product is packaged;
and S4, repeating the operations of the steps S1-S3 for a plurality of times, so that a plurality of qualified products can be continuously transferred into the cavity of the braiding conveying mechanism 23.
Step S1~ S4 can know, and this equipment has realized whether to have long stabilizer blade 2 on the automated inspection product A through transplanting mechanism 6, the cooperation of first detecting element 11 and second detecting element 12, has realized simultaneously that the straightness accuracy of long stabilizer blade 2 accords with the requirement on the automated inspection product A, and whole testing process need not manual operation, and this not only has alleviateed workman ' S working strength, has still shortened product A ' S detection time moreover, very big improvement product A ' S detection efficiency.
In addition, the device can automatically reject unqualified products into the waste basket 13 through the transplanting mechanism 6, and simultaneously can automatically put the unqualified products into the braids of the braids conveying mechanism 23 without manually rejecting the unqualified products, so that the working intensity of workers is further reduced.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (5)
1. The utility model provides a braid equipment for packing of detection and packing of taking stabilizer blade product, it is including setting up tape feed mechanism (5) on workstation (4), tape feed mechanism (5) vertically set up, is provided with reverse blanking mould, its characterized in that on tape feed mechanism (5): a transplanting mechanism (6) positioned on the right side of the belt conveying mechanism (5) is arranged on the workbench (4), a transplanting frame (7) is fixedly arranged on the moving end of the transplanting mechanism (6), a support (8) is fixedly arranged on the transplanting frame (7), a suction head mounting seat (9) is fixedly arranged at the bottom of the support (8), the suction head mounting seat (9) is connected with a working port of a vacuum pump through a hose, and a plurality of suction heads (10) are fixedly arranged on the bottom surface of the suction head mounting seat (9);
the novel transplanting machine is characterized in that a first detection unit (11), a second detection unit (12) and a waste basket (13) are sequentially arranged on the table top of the workbench (4) and under the transplanting frame (7), the first detection unit (11) comprises two vertical plates I (14) fixedly arranged on the workbench (4), a first platform (15) is fixedly arranged between the tops of the two vertical plates I (14), a first horizontal strip-shaped groove (16) is formed in the first platform (15), two L-shaped plates (17) are arranged on the bottom surface of the first platform (15), optical fiber sensors (18) which are vertically arranged are fixedly arranged on the L-shaped plates (17), and the optical fiber sensors (18) are arranged under the first strip-shaped groove (16);
the second detection unit (12) comprises two vertical plates II (19) fixedly arranged on the workbench (4), a second platform (20) is fixedly arranged between the tops of the two vertical plates II (19), a second strip-shaped groove (21) horizontally arranged is formed in the second platform (20), a CCD lens (22) fixedly arranged on the workbench (4) is arranged between the two vertical plates II (19), and the CCD lens (22) is arranged towards the second strip-shaped groove (21).
2. A braid packing apparatus for inspection and packing of a stand bar product as claimed in claim 1, wherein: the table top of the workbench (4) is provided with a braiding conveying mechanism (23) positioned on the right side of the waste basket (13).
3. A braid packing apparatus for inspection and packing of a stand bar product as claimed in claim 2, wherein: the braiding belt conveying mechanism (23) is arranged parallel to the belt conveying mechanism (5).
4. A braid packing apparatus for inspection and packing of a stand bar product as claimed in claim 1, wherein: the vertical plate of the L plate (17) is fixedly arranged on the bottom surface of the first platform (15), and the optical fiber sensor (18) is fixedly arranged on the horizontal plate of the L plate (17).
5. A braid packing apparatus for inspection and packing of a stand bar product as claimed in claim 1, wherein: the device also comprises a controller, wherein the controller is connected with the transplanting mechanism (6), the optical fiber sensor (18), the CCD lens (22), the vacuum pump, the braid conveying mechanism (23) and the belt conveying mechanism (5) through signal wires.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321661762.7U CN220096780U (en) | 2023-06-28 | 2023-06-28 | Tape packaging equipment for detecting and packaging product with support legs |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321661762.7U CN220096780U (en) | 2023-06-28 | 2023-06-28 | Tape packaging equipment for detecting and packaging product with support legs |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220096780U true CN220096780U (en) | 2023-11-28 |
Family
ID=88864599
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321661762.7U Active CN220096780U (en) | 2023-06-28 | 2023-06-28 | Tape packaging equipment for detecting and packaging product with support legs |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220096780U (en) |
-
2023
- 2023-06-28 CN CN202321661762.7U patent/CN220096780U/en active Active
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