CN108296348A - A kind of processing unit (plant) of sorting non-defective unit and defective products capacitance shell - Google Patents
A kind of processing unit (plant) of sorting non-defective unit and defective products capacitance shell Download PDFInfo
- Publication number
- CN108296348A CN108296348A CN201711490223.0A CN201711490223A CN108296348A CN 108296348 A CN108296348 A CN 108296348A CN 201711490223 A CN201711490223 A CN 201711490223A CN 108296348 A CN108296348 A CN 108296348A
- Authority
- CN
- China
- Prior art keywords
- flange
- defective
- plant
- processing unit
- defective products
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/26—Programme control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
Abstract
The present invention relates to a kind of processing unit (plant)s of sorting non-defective unit and defective products capacitance shell, including workbench, workbench is equipped with eight station index dials, tooling mould is installed on eight station index dials, workbench is equipped with the cutting agency for coordinating with tooling mould and being collected for the punching mechanism of multi-process punching shell, for detecting defect shaping workpiece and completion workpiece, further includes the control system for controlling eight station index dials, punching mechanism and cutting agency work；Punching mechanism includes pre- flange body, flange body, the blanking mechanism being sequentially distributed；Cutting agency includes SCARA robots, vision inspection apparatus, blowning installation, edge grinding collecting tank.The present invention can automatically complete pre- flange, flange and the punch press process making to workpiece, in time to the detection and rejecting of defect defective products in workpiece, ensure the high qualification rate of same batch work-piece, whole device is small, each station is distributed in a ring, span is small to each other, easy to operate and easy to use.
Description
Technical field
The present invention relates to capacitance processing technique field, specifically a kind of sorting non-defective unit and defective products capacitance shell plus
Tooling is set.
Background technology
Capacitance be capacitor abbreviation, be one of the electronic component largely used in electronic equipment, be widely used in blocking,
Coupling, bypass, filtering, resonant tank, energy conversion, control circuit etc., to ensure the safety of capacitance, will wrap up outside capacitance
Crust, capacitance shell will be generally processed by more to process.
Generally when shell is processed, the main flanged edge making completed to blank, workpiece is worked into end initially, needs
It by pre- flange, flange and punching edge grinding, therefore to be processed on multiple stations, in traditional workshop, multiple stations are in lateral point
Cloth, span is big each other between each station, and inconvenient for operation, the process of processing also will produce defective defect ware, can not carry out
It finds in time, the qualification rate for be easy to causeing workpiece in batch is low, is unfavorable for the collecting packing of later stage workpiece.
Invention content
In order to avoid with solve above-mentioned technical problem, the present invention proposes a kind of sorting non-defective unit and defective products capacitance shell
Processing unit (plant).
The technical problems to be solved by the invention are realized using following technical scheme：
A kind of processing unit (plant) of sorting non-defective unit and defective products capacitance shell, including workbench, the workbench are equipped with eight
Station index dial is equipped with tooling mould on the eight stations index dial, and the workbench, which is equipped with, to be coordinated and be used for tooling mould
The punching mechanism of multi-process punching shell, the cutting agency collected for detecting defect shaping workpiece and completion workpiece further include
Control system for controlling eight station index dials, punching mechanism and cutting agency work.
As a further improvement on the present invention, the eight stations index dial is connected with the Cam splitter of driving effect.
As a further improvement on the present invention, the mounting groove there are two in a row being set on the tooling mould with work pieces mate.
As a further improvement on the present invention, the punching mechanism includes being sequentially distributed along the circumferential directions of eight station index dials
Pre- flange body, flange body, blanking mechanism.
As a further improvement on the present invention, the pre- flange body include installation pre- flange cylinder on the table,
It is connected to the pressure head on pre- flange cylinder, the pre- flange upper mold with the cooperation of pre- flange cylinder slide.
As a further improvement on the present invention, the pre- flange upper mold includes two symmetrical mobile moulds and two
Guide rod that mobile mould level is slidably matched, the rectangular slab for being connected to guide rod both ends, the slide bar being connected with rectangular slab.
As a further improvement on the present invention, the pressure head includes being connected with the guide post of work pieces mate, with guide post
Flange inclined-plane.
As a further improvement on the present invention, the hemmer includes installation flange cylinder on the table, connection
The flange upper mold coordinated on flange cylinder and with tooling mould.
As a further improvement on the present invention, the flange upper mold includes the flange guide post and flange with work pieces mate
The connected flanging table top of guide post.
As a further improvement on the present invention, the blanking apparatus includes installation punching cylinder on the table, connection
The cutting die coordinated on punching cylinder and with tooling mould.
As a further improvement on the present invention, the cutting die includes being oriented to the punching guide post of work pieces mate, with punching
What column was connected cuts knife face.
As a further improvement on the present invention, the cutting agency include for grabbing workpiece SCARA robots, detection
The vision inspection apparatus of finished work-piece, the blowning installation that will be punched edge grinding removal tooling mould are collected for the edge grinding of waste material to be discharged
Slot.
The end of the SCARA robots is connected with support plate, and sucker is equipped in the support plate.
The vision inspection apparatus be 300,000 pixel technical grade vision cameras, for detect workpiece front whether crack and
On the contrary deformation has cracking and the workpiece of deformation to be considered as defective products, then be non-defective unit.
As a further improvement on the present invention, the control system include power supply, the PLC that is connected with power supply, the PLC with
Eight station index dials, punching mechanism are connected with cutting agency.The PLC is connected with the Cam splitter on eight station index dials,
It pre- flange cylinder, flange cylinder in the PLC and punching mechanism and is punched cylinders and controls the work of each cylinder, it is described
PLC is connected with the SCARA robots in cutting agency and is connected with the detection of control vision inspection apparatus and blowning installation work
Switch and air switch.
The beneficial effects of the invention are as follows：
Structure of the invention reasonable design can automatically complete pre- flange, flange and the punch press process making to workpiece, real
The now detection and rejecting to defect defective products in workpiece in time, it is ensured that the high qualification rate of same batch work-piece, whole device volume
Small, each station is distributed in a ring, and span is small to each other, easy to operate and easy to use, is greatly facilitated at the later stage to workpiece
Reason.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the stereogram one of the present invention；
Fig. 2 is partial enlarged view at the I of Fig. 1；
Fig. 3 is partial enlarged view at the II of Fig. 1；
Fig. 4 is the structure chart of pre- flange upper mold in the present invention；
Fig. 5 is the structure chart of cutting die in the present invention；
Fig. 6 is the stereogram two of the present invention；
Fig. 7 is the stereogram of tooling mould in the present invention；
Fig. 8 is the structure diagram of control system in the present invention.
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, below it is right
The present invention is expanded on further.
As shown in Figures 1 to 8, a kind of processing unit (plant) of sorting non-defective unit and defective products capacitance shell, including workbench 1, institute
It states workbench 1 and is equipped with eight station index dials 2, tooling mould 3 is installed on the eight stations index dial 2, is set on the workbench 1
Have and coordinates and be used for the punching mechanism 4 of multi-process punching shell with tooling mould 3, for detecting defect shaping workpiece and completing workpiece
The cutting agency 5 of collection further includes the control system to work for controlling eight station index dials 2, punching mechanism 4 and cutting agency 5
System 6.
The eight stations index dial 2 is connected with the Cam splitter 7 of driving effect.Eight works are driven using Cam splitter 7
Position index dial 2 rotates, and repetitive positioning accuracy can reach 30 rads.
Mounting groove 3a there are two in a row being set on the tooling mould 3 with work pieces mate.Two workpiece of once mounting, can be significantly
Processing efficiency is improved, the working time is reduced.
The punching mechanism 4 includes pre- flange body 41, the flange body being sequentially distributed along the circumferential direction of eight station index dials 1
42, blanking mechanism 43.
The pre- flange body 41 includes the pre- flange cylinder 411 being mounted on workbench 1, is connected to pre- flange cylinder
The pre- flange upper mold 412 that pressure head 413 and pre- flange cylinder 411 on 411 are slidably matched.
The pre- flange upper mold 412 includes two symmetrical mobile moulds 4121, is slided with two 4121 levels of mobile moulds
The guide rod 4122 of dynamic cooperation, the rectangular slab 4123 for being connected to 4122 both ends of guide rod, the slide bar being connected with rectangular slab 4123
4124.In use, pre- flange upper mold 412 in this way, can facilitate quick point of pre- flange upper mold 412 and workpiece
From the processing of next step station will not be interfered.
The pressure head 413 includes and the guide post of work pieces mate 4131, the flange inclined-plane 4132 being connected with guide post 4131.
The hemmer 42 include be mounted on workbench 1 on flange cylinder 421, be connected on flange cylinder 421 and
The flange upper mold 422 coordinated with tooling mould 3.
The flange upper mold 422 includes being connected with the flange guide post 4221 of work pieces mate, with flange guide post 4221
Flanging table top 4222.
The blanking apparatus 43 include be mounted on workbench 1 on punching cylinder 431, be connected to punching cylinder 431 on and
The cutting die 432 coordinated with tooling mould 3.
The cutting die 432 includes being cut with the punching guide post 4321 of work pieces mate, with what punching guide post 4321 was connected
Knife face 4322.
The cutting agency 5 includes being filled for the SCARA robots 51 of grabbing workpiece, the vision-based detection of detection finished work-piece
Blowning installation 53, the edge grinding collecting tank 54 for waste material to be discharged set 52, edge grinding removal tooling mould 3 will be punched.
The end of the SCARA robots 51 is connected with support plate 511, and sucker 512 is equipped in the support plate 511.
The crawl to shaping workpiece is completed by sucker 512.
The vision inspection apparatus 52 is 300,000 pixel technical grade vision cameras, for detecting whether workpiece front cracks
And deformation, there are cracking and the workpiece of deformation to be considered as defective products, it is on the contrary then be non-defective unit.
The blowning installation 53 is the tracheae for being connected with air pump.
The PLC that the control system 6 includes power supply, is connected with power supply, the PLC and eight station index dials 2, punching mechanism
4 are connected with cutting agency 5.The PLC is connected with the Cam splitter 7 on eight station index dials 2, the PLC and punching mechanism 4
In pre- flange cylinder 411, flange cylinder 421 be connected with punching cylinder 431 and control the work of each cylinder, the PLC and under
SCARA robots 51 in material mechanism 5 are connected and are connected with the detection that control vision inspection apparatus 52 and blowning installation 53 work
Switch and air switch.
The operation principle of the present invention is further elaborated below：
When work, workpiece is placed in the mounting groove 3a on tooling mould 3, eight station index dials 2 rotation to pre- flange body
At 41 mechanisms, pre- flange cylinder 411 pushes down on pre- flange upper mold 412 and tooling mould 3 and molds, and preliminary flange is to 30 on workpiece
Degree；Eight station index dials 2 continue at rotation to hemmer 42, and flange cylinder 421 pushes flange upper mold 422 to move down and tooling mould
3 moldings, by the surface flange of workpiece to 90 degree；Eight station index dials 2 continue at rotation to blanking apparatus 43, are punched cylinder 431
It pushes cutting die 432 to be molded with tooling mould 3, the edge grinding at workpiece flange is cut and is removed, shaping workpiece is obtained.
Eight station index dials 2 rotation to cutting agency 5, blowning installation 53 blows out the punching edge grinding at this in tooling mould 3,
Workbench 1 is excluded through edge grinding collecting tank 54, meanwhile, vision inspection apparatus 52 detects whether workpiece is non-defective unit, SCARA robots 51
Grabbing workpiece carries out categorised collection.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and what is described in the above embodiment and the description is only the present invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these variation and
Improvement is both fallen in claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle
It is fixed.
Claims (8)
1. a kind of processing unit (plant) of sorting non-defective unit and defective products capacitance shell, including workbench (1), it is characterised in that：The work
Make platform (1) and be equipped with eight station index dials (2), tooling mould (3), the workbench are installed on the eight stations index dial (2)
(1) it is equipped with and coordinates with tooling mould (3) and be molded work for the punching mechanism (4) of multi-process punching shell, for detecting defect
Part and the cutting agency (5) for completing workpiece collection further include for controlling eight station index dials (2), punching mechanism (4) and blanking
The control system (6) of mechanism (5) work.
2. the processing unit (plant) of a kind of sorting non-defective unit and defective products capacitance shell according to claim 1, it is characterised in that：Institute
State the Cam splitter (7) that eight station index dials (2) are connected with driving effect.
3. the processing unit (plant) of a kind of sorting non-defective unit and defective products capacitance shell according to claim 1, it is characterised in that：Institute
It includes pre- flange body (41), the flange body being sequentially distributed along the circumferential direction of eight station index dials (1) to state punching mechanism (4)
(42), blanking mechanism (43).
4. the processing unit (plant) of a kind of sorting non-defective unit and defective products capacitance shell according to claim 3, it is characterised in that：Institute
Pre- flange body (41) is stated to include the pre- flange cylinder (411) being mounted on workbench (1), be connected to pre- flange cylinder (411)
On pressure head (413), be slidably matched pre- flange upper mold (412) with pre- flange cylinder (411).
5. the processing unit (plant) of a kind of sorting non-defective unit and defective products capacitance shell according to claim 3, it is characterised in that：Institute
State hemmer (42) include be mounted on workbench (1) on flange cylinder (421), be connected on flange cylinder (421) and with
The flange upper mold (422) of tooling mould (3) cooperation.
6. the processing unit (plant) of a kind of sorting non-defective unit and defective products capacitance shell according to claim 3, it is characterised in that：Institute
State blanking apparatus (43) include the punching cylinder (431) being mounted on workbench (1), be connected on punching cylinder (431) and with
The cutting die (432) of tooling mould (3) cooperation.
7. the processing unit (plant) of a kind of sorting non-defective unit and defective products capacitance shell according to claim 1, it is characterised in that：Institute
State cutting agency (5) include for grabbing workpiece SCARA robots (51), detect finished work-piece vision inspection apparatus
(52), blowning installation (53), the edge grinding collecting tank (54) for waste material to be discharged of edge grinding removal tooling mould (3) will be punched.
8. the processing unit (plant) of a kind of sorting non-defective unit and defective products capacitance shell according to claim 1, it is characterised in that：Institute
State control system (6) include power supply, the PLC that is connected with power supply, the PLC and eight station index dials (2), punching mechanism (4) and
Cutting agency (5) is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711490223.0A CN108296348A (en) | 2017-12-30 | 2017-12-30 | A kind of processing unit (plant) of sorting non-defective unit and defective products capacitance shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711490223.0A CN108296348A (en) | 2017-12-30 | 2017-12-30 | A kind of processing unit (plant) of sorting non-defective unit and defective products capacitance shell |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108296348A true CN108296348A (en) | 2018-07-20 |
Family
ID=62867869
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711490223.0A Pending CN108296348A (en) | 2017-12-30 | 2017-12-30 | A kind of processing unit (plant) of sorting non-defective unit and defective products capacitance shell |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108296348A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109445392A (en) * | 2018-11-08 | 2019-03-08 | 歌尔股份有限公司 | It is a kind of to mend the control method of fixture system, device and mend fixture system |
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| CN205629135U (en) * | 2016-05-26 | 2016-10-12 | 王玲玲 | Novel hollow tube expanding die |
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2017
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| CN202239134U (en) * | 2011-10-19 | 2012-05-30 | 肇庆市洪利电子科技有限公司 | Vertical flanging machine for capacitor shell |
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| CN205645563U (en) * | 2016-05-11 | 2016-10-12 | 安徽鸿飞电器有限公司 | Full automatic molding device suitable for condenser |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109445392A (en) * | 2018-11-08 | 2019-03-08 | 歌尔股份有限公司 | It is a kind of to mend the control method of fixture system, device and mend fixture system |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20180720 |