CN220341274U - Semi-automatic production line of galvanic pile - Google Patents
Semi-automatic production line of galvanic pile Download PDFInfo
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- CN220341274U CN220341274U CN202321899008.7U CN202321899008U CN220341274U CN 220341274 U CN220341274 U CN 220341274U CN 202321899008 U CN202321899008 U CN 202321899008U CN 220341274 U CN220341274 U CN 220341274U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 40
- 238000012546 transfer Methods 0.000 claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 28
- 239000007788 liquid Substances 0.000 claims description 17
- 210000004907 gland Anatomy 0.000 claims description 9
- 238000012958 reprocessing Methods 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 7
- 230000007306 turnover Effects 0.000 abstract description 7
- 238000012545 processing Methods 0.000 abstract description 6
- 238000013461 design Methods 0.000 abstract description 3
- 210000001503 joint Anatomy 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 230000008439 repair process Effects 0.000 description 6
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses a semi-automatic production line of a galvanic pile, which relates to the technical field of automatic assembly and comprises a semi-pile assembly position, a semi-pile robot, a carrying clamping jaw, a total pile assembly position, a total pile robot, a positioning turntable, a main line, a transfer machine, a transplanting robot, a galvanic pile 180-degree turnover mechanism, a bolt feeding robot and a galvanic pile press; the automatic feeding device is used for semi-automatic assembly production of the electric pile, the assembly position and the feeding line are both double-station, and the feeding can be alternately carried out through a multi-line body by combining the flexible and accurate operation characteristics of a robot, and each assembly station is arranged along the feeding line, so that corresponding processing is carried out on the products in the conveying process, and the optimal lean path and the production efficiency of the production line are ensured; the utility model has reasonable and compact path design, can basically realize unmanned on-line butt joint, adopts multi-line body alternate feeding and double-station processing, greatly improves the utilization rate of equipment, and occupies the minimum occupied area while ensuring the most efficient production.
Description
Technical Field
The utility model relates to the technical field of automatic assembly, in particular to a semi-automatic production line of a galvanic pile.
Background
According to the production needs of the galvanic pile, the galvanic pile is assembled with an electrode frame, a liquid inlet plate, an end cover and the like in the production process, wherein the assembly process comprises feeding, assembling, compacting and the like, the working areas of different assembly processes are different, the working procedures of changing paths in horizontal and vertical directions, changing and overturning trays and the like are involved, and the working procedures also comprise unsmooth connection among the working procedures, waste of waiting time, limitation of the occupied area of equipment and the like.
In modern intelligent production work, if no reasonable equipment planning and construction are carried out, the working efficiency is greatly reduced, the utilization rate of intelligent equipment is greatly reduced, the automatic assembly production line of the fuel cell stack with the application number of CN2019215774450 is provided, but the designed material supply level is less, the production beat is slower, and the optimal lean path and the efficient production efficiency of the production line are difficult to achieve.
Disclosure of Invention
The utility model aims to provide a semi-automatic production line of a galvanic pile, which aims to solve the problems that the optimal lean path and high-efficiency production efficiency of the production line are difficult to achieve in equipment planning in the prior art, which are proposed in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the semi-automatic production line of the electric pile comprises a right semi-pile assembly position and a left total pile assembly position, wherein a semi-pile robot is arranged on the right side of the semi-pile assembly position, and the rear side of the semi-pile robot is provided with an electrode frame special single-section-reverse feeding line, an electrode frame special single-section-positive feeding line and an electrode frame three-in-one feeding line; a carrying clamping jaw is arranged at the middle position of the half-stacking assembly position and the total stacking assembly position, and a liquid inlet plate-B feeding line, a liquid inlet plate-A feeding line and an end plate-A feeding line are arranged at the rear side of the carrying clamping jaw; a total pile robot is arranged on the left side of the carrying clamping jaw, a first bolt feeding line is arranged on the rear side of the total pile assembly, a first positioning rotary table is arranged on the left side of the total pile assembly, the first positioning rotary table is arranged on the main line body, and the main line is perpendicular to the connecting line of the total pile assembly and the first positioning rotary table; the tail end of the main body wire is connected with a second positioning rotary table, a transplanting machine is arranged on the right side of the second positioning rotary table, a transfer robot is arranged on the rear side of the transfer machine, and a supporting block feeding line and a limiting block feeding line are arranged on the right side of the transfer robot; the right side of the transplanting machine is provided with a bolt feeding robot, and the right side of the transplanting machine is provided with a second bolt feeding line; the front side of the transfer machine is connected with a galvanic pile 180-degree turnover mechanism and the transfer machine through a material conveying line at a time, the right side of the transfer machine is provided with a third positioning rotary table, the right side of the third positioning rotary table is provided with a galvanic pile press, the front side and the rear side of the galvanic pile press are respectively provided with a spring, a spring gland and a nut material feeding line, and the front sides of the springs, the spring glands and the nut material feeding lines on the front side are provided with a press-loading material feeding robot.
Preferably, the half-stacking assembly, the electrode frame special single-joint-reverse feeding line, the electrode frame special single-joint-positive feeding line, the electrode frame three-in-one feeding line, the total stacking assembly, the liquid feeding plate-B feeding line, the liquid feeding plate-A feeding line, the end plate-A feeding line and the first bolt feeding line are all arranged in double positions, and are symmetrically arranged by connecting lines of the half-stacking robot and the total stacking robot.
Further, an electrode frame bad blanking line is arranged on the right side of the half-pile robot.
Further, the front side of carrying clamping jaw is provided with the tray unloading line, and the rear side is provided with the bad unloading line of feed liquor board.
Preferably, the feeding line of the supporting block and the feeding line of the limiting block are both double-station.
Preferably, the second bolt feeding line is arranged in a double-station mode.
Further, another third positioning turntable connected through a material conveying line is arranged on the front side of the third positioning turntable, and meanwhile, the electric pile press, the spring gland and the nut material loading line are arranged in a double-station mode, and the press-loading material loading robot is arranged in a front-back symmetrical mode.
Furthermore, the left side parallel arrangement of main part line has the last unloading line of repair article, the rear end of returning repair article last unloading line is provided with the transfer machine, transfer machine with be located the first location revolving stage of main part line rear end passes through the material conveying line and is connected.
Compared with the prior art, the utility model has the beneficial effects that:
the semi-automatic production line of the electric pile is used for semi-automatic assembly production of the electric pile, the assembly position and the feeding line are both arranged in double-station mode, and the flexible and accurate operation characteristics of a robot are combined, the feeding can be performed alternately through a multi-line body, each assembly station is arranged along the feeding line, corresponding processing is performed on the assembly station in the conveying process of the product, and the optimal lean path and the production efficiency of the production line are ensured; the utility model has reasonable and compact path design, can basically realize unmanned on-line butt joint, adopts multi-line body alternate feeding and double-station processing, greatly improves the utilization rate of equipment, and occupies the minimum occupied area while ensuring the most efficient production.
Drawings
FIG. 1 is a schematic diagram of the present utility model;
FIG. 2 is a schematic view of a first positioning turret;
FIG. 3 is a schematic diagram of a transfer machine;
FIG. 4 is a schematic view of a 180 degree turnover mechanism of the galvanic pile;
FIG. 5 is a schematic diagram of an electric pile press;
in the figure: semi-stack assembly bits-1, semi-stack robot-11, electrode frame special single-section-reverse feeding lines-12, electrode frame special single-section-positive feeding line-13, electrode frame three-in-one feeding line-14, electrode frame bad discharging line-15, carrying clamping jaw-16, total stack assembly bits-2, feeding plate-B feeding line-21, feeding plate-A feeding line-22, end plate-A feeding line-23, tray discharging line-24, feeding plate bad discharging line-25, total stack robot-26, first bolt feeding line-271, second bolt feeding line-272, first positioning turntable-31, second positioning turntable-32, third positioning turntable-33, main body line-4, transfer machine-5, transfer robot-51, supporting block feeding line-52, stopper feeding line-53, electric stack 180 DEG turning mechanism-54, bolt feeding robot-55, electric stack press-6, spring, nut feeding line-61, press loading repair robot-62, and unloading 7.
Detailed Description
In order to make the technical solution of the present utility model better understood by those skilled in the art, the technical solution of the present utility model in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1-5, fig. 1 is a schematic diagram of the present utility model; FIG. 2 is a schematic view of a first positioning turret; FIG. 3 is a schematic diagram of a transfer machine; FIG. 4 is a schematic view of a 180 degree turnover mechanism of the galvanic pile; fig. 5 is a schematic diagram of a galvanic pile press.
The utility model provides a semi-automatic production line of a galvanic pile, which adopts multi-line body alternate feeding and combines the flexible and accurate operation characteristics of a robot to process products correspondingly in the conveying process of the products, thereby ensuring the optimal lean path and the production efficiency of the production line;
the device comprises a right half-stacking assembly bit 1 and a left total stacking assembly bit 2, wherein the half-stacking assembly bit 1 and the total stacking assembly bit 2 are arranged in a double-station manner, a half-stacking robot 11 is arranged on the right side in the middle of the double-station position of the half-stacking assembly bit 1, an electrode frame special single-counter feeding line 12, an electrode frame special single-positive feeding line 13 and an electrode frame three-in-one feeding line 14 are symmetrically arranged on the front side and the rear side of the half-stacking robot 11 respectively and are respectively used for storing and feeding corresponding parts, and during operation, the half-stacking robot 11 is used for selecting and grabbing corresponding materials and feeding the materials to the half-stacking assembly bit 1 for half-stacking assembly; the right side of the half-pile robot 11 is also provided with an electrode frame bad blanking line 15 for the electrode frame bad blanking line with problems;
the middle positions of the half-stacking assembly position 1 and the total stacking assembly position 2 are also provided with a conveying clamping jaw 16 which is used for conveying the assembled parts on the half-stacking assembly position 1 to the total stacking assembly position 2 and continuing the assembly operation; the front side and the rear side of the carrying clamping jaw 16 are symmetrically provided with a liquid inlet plate-B feeding line 21, a liquid inlet plate-A feeding line 22 and an end plate-A feeding line 23 respectively for storing and feeding corresponding components, the corresponding components can be grabbed to the total stacking position 2 through the carrying clamping jaw 16 for assembly operation, the front side of the carrying clamping jaw 16 is also provided with a tray discharging line 24 for discharging an empty tray, and the rear side is provided with a liquid inlet plate bad discharging line 25 for discharging a problematic liquid inlet plate.
A total stacking robot 26 is arranged in the middle of the two stations of the total stacking assembly 2, and first bolt feeding lines 271 are symmetrically arranged on the outer sides of the front side and the rear side of the two stations and are used for storing and feeding bolts; in use, the bolts are grabbed to the total stack assembly station 2 by the total stack robot 26 for bolt preassembly.
The left sides of the two stations of the total stacking assembly bit 2 are respectively provided with a first positioning turntable 31 for feeding, the two first positioning turntables 31 are jointly arranged on the main body wire 4, and an electric pile which is assembled on the total stacking assembly bit 2 is positioned and rotated on the first positioning turntable 31 and then is conveyed through the main body wire 4; the main body wire 4 is vertically arranged with the connecting line of the total stack assembly bit 2 and the first positioning rotary table 31, the tail end of the main body wire 4 is connected with a second positioning rotary table 32 for blanking, and the electric stack assembled by the total stack is subjected to the second positioning rotary table 32, and is subjected to the offline from the main body wire 4 after rotating.
A transplanter 5 is arranged on the right side of the second positioning turntable 32 for discharging, a stack which is rotated on the second positioning turntable 32 is received through a material conveying line, a transfer robot 51 is arranged on the rear side of the transfer robot 5, and a supporting block material feeding line 52 and a limiting block material feeding line 53 which are double stations are arranged on the right side of the transfer robot 51; the right side of the transplanting machine 5 is provided with a bolt feeding robot 55, and the right side of the bolt feeding robot 55 is provided with a double-station second bolt feeding line 272; when the automatic assembling device is used, the transplanting robot 51 is used for selecting and grabbing the supporting blocks and the limiting blocks and feeding the supporting blocks and the limiting blocks to the electric pile on the transfer machine 5 for preassembling, and meanwhile the bolt feeding robot 55 is used for grabbing bolts and feeding the bolts to the transfer machine 5 so as to complete the assembly of the supporting blocks and the limiting blocks; the front side of the transfer machine 5 is connected with a stack 180-degree turnover mechanism 54 and the transfer machine 5 through a material conveying line at a time, and the stack is used for performing 180-degree turnover and transfer operation so as to facilitate subsequent continuous assembly operation.
The right side of the tail end of the material conveying line where the electric pile 180-degree turnover mechanism 54 is located is provided with a third positioning rotary table 33, the front side of the third positioning rotary table 33 is connected with another point position rotary table 3 through the material conveying line, the right sides of the two third positioning rotary tables 33 are respectively provided with an electric pile press 6, the front side and the rear side of the two electric pile presses 6 are respectively provided with a spring, a spring gland and a nut material feeding line 61, the middle position of the two electric pile presses 6 is provided with a press loading robot 62 in the middle of the two springs, the spring gland and the nut material feeding line 61, and the press loading robot 62 is used for loading operation of the two electric piles 6. When the automatic feeding device is used, the electric pile pre-assembled with the supporting blocks and the limiting blocks is conveyed to the electric pile press 6 after being rotated through the third positioning rotary table 33 by a conveying line, the spring gland and the nut are fed through the press-fitting feeding robot 62, the final press fitting of the electric pile is finished through the electric pile press 6, and the electric pile finally pressed is subjected to offline operation through the conveying line and the third positioning rotary table 33.
The left side parallel arrangement of main part line 4 has the product of repairing to go up unloading 7 for go up the unloading to the product that needs to repair and use, the rear end of the product of repairing to go up unloading 7 is provided with and moves the machine 5 that moves, move the machine 5 and be located the first positioning revolving stage 31 of main part line 4 rear end is connected through the material conveying line, thereby can go up the unloading to main part line 4 with the product that needs to repair through first positioning revolving stage 31.
During the use, use fork truck to with electrode frame special list section-counter, electrode frame special list section-just, electrode frame trinity, liquid inlet plate-B, liquid inlet plate-A, end plate-A, supporting shoe, stopper etc. parts are loaded onto corresponding feed line respectively, afterwards half heap robot selects to snatch corresponding part and accomplish half heap assembly to half heap assembly, will accomplish half heap assembled electric pile and transfer to total heap assembly through handling clamping jaw after accomplishing half heap assembly, handling clamping jaw selects to snatch corresponding parts such as liquid inlet plate to total heap assembly and accomplish total heap assembly, simultaneously total heap robot snatchs the bolt and preinstallation, accomplish the bolt preinstallation after the completion bolt preinstallation and will accomplish the electric pile material loading of preinstallation bolt and carry out the transportation to the first positioning turntable through the delivery line, carry out the transportation through the main part line to next station after rotating on the first positioning turntable, carry out the second positioning turntable that is followed by the main part line to be followed by the transportation to the end of main part line, then carry out preinstallation through transplanting robot snatch supporting shoe and stopper to the transfer machine, with electric pile after accomplishing the electric pile is carried through the delivery line and the positioning machine to pass through the electric pile machine and the electric pile wire to the last electric pile wire and the last press, accomplish the final load loading through the electric pile is loaded onto the electric pile press and the final press.
In addition, the electric pile that needs to repair is fed to the material loading and unloading line of repairing article, through the transport of material loading and unloading line on the repairing article, and it is on the main part line through carrying quick-witted and first positioning revolving stage material loading, accomplishes the repairing through each station on the main part line.
The semi-automatic production line of the electric pile is used for semi-automatic assembly production of the electric pile, the assembly position and the feeding line are both arranged in double-station mode, and the flexible and accurate operation characteristics of a robot are combined, the feeding can be performed alternately through a multi-line body, each assembly station is arranged along the feeding line, corresponding processing is performed on the assembly station in the conveying process of the product, and the optimal lean path and the production efficiency of the production line are ensured; the utility model has reasonable and compact path design, can basically realize unmanned on-line butt joint, adopts multi-line body alternate feeding and double-station processing, greatly improves the utilization rate of equipment, and occupies the minimum occupied area while ensuring the most efficient production.
While embodiments of the utility model have been illustrated and described, it will be apparent that the embodiments described are merely some, but not all embodiments of the utility model. Based on the embodiments of the present utility model, it will be understood by those skilled in the art that all other embodiments which may be obtained from numerous changes, modifications, substitutions and alterations of these embodiments without departing from the spirit and principles of the present utility model are within the scope of the present utility model.
Claims (8)
1. The utility model provides a semi-automatic production line of electric pile which characterized in that: the electrode frame three-in-one feeding line comprises a right half-stacking assembly position (1) and a left total stacking assembly position (2), wherein a half-stacking robot (11) is arranged on the right side of the half-stacking assembly position (1), and an electrode frame special single-section-reaction feeding line (12), an electrode frame special single-section-positive feeding line (13) and an electrode frame three-in-one feeding line (14) are arranged on the rear side of the half-stacking robot (11); a carrying clamping jaw (16) is arranged in the middle of the half-stacking assembly (1) and the total stacking assembly (2), and a liquid inlet plate-B feeding line (21), a liquid inlet plate-A feeding line (22) and an end plate-A feeding line (23) are arranged at the rear side of the carrying clamping jaw (16); a total stacking robot (26) is arranged on the left side of the carrying clamping jaw (16), a first bolt feeding line (271) is arranged on the rear side of the total stacking assembly bit (2), a first positioning rotary table (31) is arranged on the left side of the total stacking assembly bit, the first positioning rotary table (31) is arranged on a main body line (4), and the main body line (4) is vertically arranged with a connecting line of the total stacking assembly bit (2) and the first positioning rotary table (31); the tail end of the main body wire (4) is connected with a second positioning rotary table (32), a transfer machine (5) is arranged on the right side of the second positioning rotary table (32), a transfer robot (51) is arranged on the rear side of the transfer machine (5), and a supporting block feeding line (52) and a limiting block feeding line (53) are arranged on the right side of the transfer robot (51); a bolt feeding robot (55) is arranged on the right side of the transplanting machine (5), and a second bolt feeding line (272) is arranged on the right side of the transplanting machine; the front side of carrying machine (5) is connected with pile 180 tilting mechanism (54) and carries machine (5) through the material conveying line once, the right side of carrying machine (5) is provided with third location revolving stage (33), the right side of third location revolving stage (33) is provided with electric pile press (6), both sides all are provided with a spring, spring gland, nut material loading line (61) around electric pile press (6), and the front side of spring, spring gland, nut material loading line (61) of front side is provided with pressure equipment material loading robot (62).
2. The semi-automatic production line of a galvanic pile according to claim 1, characterized in that: the semi-stacking assembly machine is characterized in that the semi-stacking assembly machine is arranged in a duplex position, an electrode frame special single-section-reaction feeding line (12), an electrode frame special single-section-positive feeding line (13), an electrode frame three-in-one feeding line (14), a total stacking assembly machine (2), a liquid inlet plate-B feeding line (21), a liquid inlet plate-A feeding line (22), an end plate-A feeding line (23) and a first bolt feeding line (271) are symmetrically arranged by connecting lines of the semi-stacking robot (11) and the total stacking robot (26).
3. The semi-automatic production line of electric stacks according to claim 2, characterized in that: an electrode frame bad blanking line (15) is arranged on the right side of the half-pile robot (11).
4. A semi-automatic production line for galvanic piles according to claim 3, wherein: the front side of the carrying clamping jaw (16) is provided with a tray blanking line (24), and the rear side is provided with a liquid inlet plate bad blanking line (25).
5. The semi-automatic production line of a galvanic pile according to claim 4, characterized in that: the supporting block feeding line (52) and the limiting block feeding line (53) are both arranged in double positions.
6. The semi-automatic production line of a galvanic pile according to claim 5, characterized in that: the second bolt feeding line (272) is arranged for double-station.
7. The semi-automatic production line of a galvanic pile according to claim 6, characterized in that: the front side of the third positioning rotary table (33) is provided with another third positioning rotary table (33) connected through a feed line, meanwhile, the electric pile press (6) and the spring, spring gland and nut feed lines (61) are arranged in double-station mode, and the press-loading feeding robot (62) is arranged in a front-back symmetrical mode.
8. The semi-automatic production line of a galvanic pile according to any one of claims 1 to 7, characterized in that: the left side parallel arrangement of main part line (4) is provided with reprocessing article and goes up unloading line (7), the rear end of reprocessing article and going up unloading line (7) is provided with and moves carrier (5), move carrier (5) with be located first location revolving stage (31) of main part line (4) rear end is passed through the delivery line and is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321899008.7U CN220341274U (en) | 2023-07-19 | 2023-07-19 | Semi-automatic production line of galvanic pile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321899008.7U CN220341274U (en) | 2023-07-19 | 2023-07-19 | Semi-automatic production line of galvanic pile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220341274U true CN220341274U (en) | 2024-01-12 |
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ID=89450545
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321899008.7U Active CN220341274U (en) | 2023-07-19 | 2023-07-19 | Semi-automatic production line of galvanic pile |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220341274U (en) |
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2023
- 2023-07-19 CN CN202321899008.7U patent/CN220341274U/en active Active
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