CN210060412U - Automatic production line for welding anode plate - Google Patents
Automatic production line for welding anode plate Download PDFInfo
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- CN210060412U CN210060412U CN201920406171.2U CN201920406171U CN210060412U CN 210060412 U CN210060412 U CN 210060412U CN 201920406171 U CN201920406171 U CN 201920406171U CN 210060412 U CN210060412 U CN 210060412U
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Abstract
The utility model discloses an anode plate welding automatic production line for consume the more, the great and technical problem of inefficiency of manpower in the anode plate welding process among the solution prior art. The method comprises the following steps: the linear conveyor is sequentially provided with a plurality of conveying stations, polishing stations and overturning stations; a plurality of weld groups comprising: the left side and the right side of the feeding and discharging robot are symmetrically provided with two friction welding machines, and the left side and the right side below the feeding and discharging robot are respectively provided with a lead handle stacking tray and a lead plate stacking tray; the online polishing mechanism clamps the turnover mechanism and is sequentially arranged at the top of the linear conveyor; pile up neatly mechanism includes: the stacking robot is arranged at the tail part of the linear conveyor and is matched with the overturning clamping mechanism, and a plurality of anode plate stacking disks are arranged behind the stacking robot; and the control mechanism is respectively connected with the feeding and discharging robot, the friction welding machine, the online grinding mechanism, the clamping and overturning mechanism and the stacking robot. Compared with the prior art, the utility model discloses reduce manpower consumption and safe risk, improved the operating efficiency.
Description
Technical Field
The utility model belongs to the technical field of the anode plate welding machine, especially, relate to an anode plate welding automatic production line.
Background
In the existing welding process of the anode plate, two operators are needed to combine to move the lead handle and the lead plate to a workbench of a welding machine, and after welding is completed, the two operators combine to move the completed workpiece to a stacking tray for stacking. On the one hand, need consume more manpower, because the work piece is heavier, carry and lift the in-process and also have great safe risk, it is simultaneously inefficient, consequently, need urgently for one kind and can realize automatic anode plate welding production line.
Disclosure of Invention
For solving among the prior art anode plate welding process consume the more, the great and inefficiency technical problem of risk of manpower, the utility model provides an anode plate welding automatic production line.
In order to solve the technical problem, the utility model provides an anode plate welding automatic production line, include: a linear conveyor; the first welding group and the Nth welding group are arranged below the linear conveyor in sequence from front to back, wherein N is more than or equal to 2 and less than or equal to 5; the online polishing mechanism and the clamping turnover mechanism are arranged behind the Nth welding group and are sequentially arranged above the linear conveyor; the stacking mechanism is arranged at the tail part of the linear conveyor; a control mechanism;
the linear conveyor is sequentially provided with a plurality of conveying stations, a polishing station and a turning station, and the stations are provided with positioners;
first welding group and Nth welding group all include: the left side and the right side of the feeding and discharging robot are respectively and symmetrically provided with two friction welding machines, and the left side and the right side below the feeding and discharging robot are respectively provided with a lead handle stacking tray and a lead plate stacking tray;
the lead handle stacking disc and the lead plate stacking disc are both in the working range of the feeding and discharging robot, lead plates and lead handles are manually stacked on the lead plate stacking disc and the lead handle stacking disc in advance, the feeding and discharging robot firstly takes the lead handles to be placed on a working platform of a left friction welding machine of the feeding and discharging robot, then takes the lead plates to be placed on the working platform of the left friction welding machine, and the left friction welding machine starts to weld; then the feeding and discharging robot respectively puts the right friction welding machine to the lead handle and the lead plate; the welded anode plates are taken down by a loading and unloading robot and placed on a conveying station of a linear conveyor, and the loading and unloading robot can alternately load and unload materials;
on-line grinding machanism includes: the positioning fixing frame is arranged at the top of the polishing station of the linear conveyor; the automatic grinding machine is arranged above the positioning fixing frame and matched with the positioning fixing frame;
when the anode plate of the conveying station is conveyed to the polishing station, the anode plate is fixed by the positioning fixing frame, burrs on the anode plate are polished and removed by the automatic polishing machine, and the anode plate is conveyed to the next station after polishing is finished;
the clamping turnover mechanism is arranged at the top of the turnover station of the linear conveyor;
because the anode plate needs to be placed in opposite directions in pairs when finally stacking, when the anode plate is conveyed to the turning station at the tail part of the linear conveyor, the anode plate needs to be turned by 90 degrees at every other anode plate, and the anode plate is matched with a stacking robot to realize the final stacking operation.
Pile up neatly mechanism includes: the stacking robot is arranged at the tail part of the linear conveyor and is matched with the overturning clamping mechanism; the anode plate stacking plates are arranged behind the stacking robot;
and the control mechanism is respectively connected with the feeding and discharging robot, the friction welding machine, the positioner, the positioning fixing frame, the automatic grinding machine, the clamping and overturning mechanism and the stacking robot.
Preferably, the linear conveyor adopts a roller conveying line, a chain plate conveying line or a flat belt conveying line.
The utility model discloses beneficial effect includes:
compared with the situation that workpieces are manually lifted in the prior art, the automatic feeding and discharging device realizes automatic feeding and discharging, automatic polishing and automatic stacking during welding by arranging the feeding and discharging robot, the stacking robot, the matched online polishing mechanism and the clamping and overturning mechanism, and reduces the labor consumption and the safety risk; meanwhile, by arranging a plurality of groups of welding groups, the working efficiency is greatly improved.
Drawings
In the drawings:
fig. 1 is a schematic view of the overall structure of the present invention.
Description of reference numerals: 1, a linear conveyor; 10 conveying stations; 11, a polishing station; 12, turning the station; 2 a first weld group; 20, a loading and unloading robot; 21, friction welding; 22 lead handle stacking trays; 23 lead plate stacking trays; 30 positioning the fixed frame; 31 an automatic sander; 4, clamping and turning over the mechanism; 50 a palletizing robot; 51 an anode plate stacking tray; 6 second weld group.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings by way of specific embodiments.
Referring to fig. 1, the utility model provides an anode plate welding automatic production line, include: a linear conveyor 1; the first welding group 2 and the second welding group 6 are sequentially arranged below the linear conveyor 1 from front to back; the online polishing mechanism and the clamping turnover mechanism 4 are arranged behind the second welding group 6 and are sequentially arranged above the linear conveyor 1; the stacking mechanism is arranged at the tail part of the linear conveyor 1; a control mechanism (not shown in the figures);
the linear conveyor 1 is provided with a plurality of conveying stations 10, a polishing station 11 and a turning station 12 in sequence, and the stations are provided with locators (not shown in the figure);
on-line grinding machanism includes: the positioning fixing frame 30 is arranged at the top of the polishing station 11 of the linear conveyor 1; the automatic grinding machine 31 is arranged above the positioning fixing frame 30 and matched with the positioning fixing frame 30;
the clamping turnover mechanism 4 is arranged at the top of the turnover station 12 of the linear conveyor 1;
pile up neatly mechanism includes: the stacking robot 50 is arranged at the tail part of the linear conveyor 1 and is matched with the overturning clamping mechanism 4; the anode plate stacking disks 51 are arranged behind the stacking robot 50;
and the control mechanism is respectively connected with the feeding and discharging robot 20, the friction welding machine 21, the positioner, the positioning fixing frame 30, the automatic grinding machine 31, the clamping and overturning mechanism 4 and the palletizing robot 50.
Preferably, the linear conveyor 1 adopts a roller conveyor line, a chain plate conveyor line or a flat belt conveyor line.
The working process of the utility model is as follows:
firstly, manually stacking a lead plate and a lead handle to a lead plate stacking disc and a lead handle stacking disc, and alternately feeding the lead handle and the lead plate to friction welding machines on the left side and the right side of a feeding and discharging robot; after welding, the anode plates formed by welding are taken out and placed on a conveying station of a conveyor by a feeding and discharging robot;
secondly, when the anode plate moves to a polishing station along with the linear conveyor, the anode plate is fixed by the positioning and fixing frame, burrs on the anode plate are polished by the automatic polishing machine, and the anode plate is conveyed to the next station after finishing polishing;
and finally, when the anode plates are conveyed to the overturning station, the anode plates are clamped and overturned by 90 degrees at intervals by one anode plate under the control of the control system, and the anode plates are taken down by the stacking robot and stacked on the anode plate stacking tray.
To sum up, compared with the situation that workpieces are manually lifted in the prior art, the scheme provided by the embodiment of the utility model realizes automatic feeding and discharging, automatic polishing and automatic stacking during welding by arranging the feeding and discharging robot, the stacking robot, the matched online polishing mechanism and the clamping and overturning mechanism, thereby reducing the manpower consumption and the safety risk; meanwhile, by arranging a plurality of groups of welding groups, the working efficiency is greatly improved.
It will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (2)
1. An automatic production line for welding of anode plates is characterized by comprising: a linear conveyor; the first welding group and the Nth welding group are arranged below the linear conveyor in sequence from front to back, wherein N is more than or equal to 2 and less than or equal to 5; the online polishing mechanism and the clamping turnover mechanism are arranged behind the Nth welding group and are sequentially arranged above the linear conveyor; the stacking mechanism is arranged at the tail part of the linear conveyor; a control mechanism;
the linear conveyor is sequentially provided with a plurality of conveying stations, a polishing station and a turning station, and the stations are provided with positioners;
first welding group and Nth welding group all include: the left side and the right side of the feeding and discharging robot are respectively and symmetrically provided with two friction welding machines, and the left side and the right side below the feeding and discharging robot are respectively provided with a lead handle stacking tray and a lead plate stacking tray;
on-line grinding machanism includes: the positioning fixing frame is arranged at the top of the polishing station of the linear conveyor; the automatic grinding machine is arranged above the positioning fixing frame and matched with the positioning fixing frame;
the clamping turnover mechanism is arranged at the top of the turnover station of the linear conveyor;
pile up neatly mechanism includes: the stacking robot is arranged at the tail part of the linear conveyor and is matched with the overturning clamping mechanism; the anode plate stacking plates are arranged behind the stacking robot;
and the control mechanism is respectively connected with the feeding and discharging robot, the friction welding machine, the positioner, the positioning fixing frame, the automatic grinding machine, the clamping and overturning mechanism and the stacking robot.
2. The automatic anode plate welding production line of claim 1, wherein the linear conveyor adopts a roller conveying line, a chain conveying line or a flat belt conveying line.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920406171.2U CN210060412U (en) | 2019-03-28 | 2019-03-28 | Automatic production line for welding anode plate |
Applications Claiming Priority (1)
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CN201920406171.2U CN210060412U (en) | 2019-03-28 | 2019-03-28 | Automatic production line for welding anode plate |
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CN210060412U true CN210060412U (en) | 2020-02-14 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111730193A (en) * | 2020-06-15 | 2020-10-02 | 博罗县富士精工五金制品有限公司 | Friction welding machine and machining method thereof |
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2019
- 2019-03-28 CN CN201920406171.2U patent/CN210060412U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111730193A (en) * | 2020-06-15 | 2020-10-02 | 博罗县富士精工五金制品有限公司 | Friction welding machine and machining method thereof |
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