CN219834490U - High-efficiency precise automatic plate planting machine - Google Patents
High-efficiency precise automatic plate planting machine Download PDFInfo
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- CN219834490U CN219834490U CN202320668313.9U CN202320668313U CN219834490U CN 219834490 U CN219834490 U CN 219834490U CN 202320668313 U CN202320668313 U CN 202320668313U CN 219834490 U CN219834490 U CN 219834490U
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- feeding
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- 239000000463 material Substances 0.000 claims abstract description 83
- 238000001179 sorption measurement Methods 0.000 claims abstract description 49
- 230000007704 transition Effects 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 9
- 210000001503 joint Anatomy 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 7
- 239000000969 carrier Substances 0.000 description 5
- 238000002513 implantation Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000007943 implant Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
- Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
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Abstract
The utility model discloses a high-efficiency precise automatic plate planting machine, which comprises a tray conveying line, a material taking and transferring device, a positioning platform and a carrier conveying line, wherein the material taking and transferring device is vertically arranged relative to the tray conveying line, the positioning platform is arranged below the material taking and transferring device, and the carrier conveying line is arranged behind the positioning platform; the material taking and transferring device comprises a first adsorption module which is driven to move in a multidirectional manner and used for adsorbing a plurality of elements on a tray conveying line to a positioning platform, and a second adsorption module which is driven to move in a multidirectional manner and used for adsorbing a plurality of elements on the positioning platform to a carrier conveying line, wherein the positioning platform comprises a positioning plate and positioning grooves which are arranged on the surface of the positioning plate and used for positioning the elements, and positioning sharp cones which are arranged around the circumference of each positioning groove and used for guiding the elements to enter the positioning grooves. The utility model realizes the high-precision stable positioning of the element in the plate planting process and improves the efficiency of conveying and feeding.
Description
Technical Field
The utility model belongs to the technical field of plate planting machines, and particularly relates to a high-efficiency precise automatic plate planting machine.
Background
A circuit board is arranged in the electronic product, and a patch element or a plug-in element is arranged on the circuit board. At present, in the circuit board assembly industry, most of circuit boards flow in a production line by means of carriers, the front end of a processing line is subjected to board planting operation, namely, the carriers are assembled on the circuit boards, the tail end of the processing line is subjected to board disassembling operation, namely, the carriers are detached from the circuit boards, and the board planting operation and the board disassembling operation are indispensable procedures in processing and production.
Similarly, the patch element or the plug-in element is also suitable for a plate planting machine, and the plate planting operation is carried out before the conveying process, so that the scattered elements are conveniently conveyed uniformly. The existing carrier is only provided with a positioning groove for positioning elements, the adsorption precision of the suction head is completely relied on in the conveying and transferring process, the requirement on the adsorption precision is high, and all elements can not accurately enter the positioning groove. Therefore, a new plate planting machine suitable for high-efficiency and high-precision positioning in the multi-element moving and plate replacing process needs to be designed.
Disclosure of Invention
The utility model aims to solve the technical problems and provides the high-efficiency precise automatic plate planting machine, so that the high-precision stable positioning of elements in the plate planting process is realized, and the conveying and feeding efficiency is improved. In order to achieve the above purpose, the technical scheme of the utility model is as follows:
the high-efficiency precise automatic plate planting machine comprises a tray conveying line, a material taking and transferring device, a positioning platform and a carrier conveying line, wherein the material taking and transferring device is vertically arranged relative to the tray conveying line, the positioning platform is arranged below the material taking and transferring device, and the carrier conveying line is arranged behind the positioning platform; the material taking and transferring device comprises a first adsorption module which is driven to move in a multidirectional manner and used for adsorbing a plurality of elements on a tray conveying line to a positioning platform, and a second adsorption module which is driven to move in a multidirectional manner and used for adsorbing a plurality of elements on the positioning platform to a carrier conveying line, wherein the positioning platform comprises a positioning plate and positioning grooves which are arranged on the surface of the positioning plate and used for positioning the elements, and positioning sharp cones which are arranged around the circumference of each positioning groove and used for guiding the elements to enter the positioning grooves.
Specifically, the tray conveying line comprises a full tray feeding line, an empty tray discharging line and a material taking line arranged between the full tray feeding line and the empty tray discharging line.
Specifically, full dish material loading line includes the material loading belt line, sets up in the material loading frame of material loading belt line top, sets up in the material lifting piece that is used for spacing centre gripping its inside tray of material loading frame both sides, and sets up in the first liftout device of the driven lift of material loading belt line below.
Specifically, the feeding frame stacks and stores a plurality of trays filled with materials.
Specifically, empty dish unloading line includes unloading belt line, sets up in the unloading frame of unloading belt line top, sets up in the non-return rotating member that is used for spacing its inside tray of support of unloading frame both sides, and sets up in the second liftout device of the driven lift of unloading belt line below.
Specifically, a plurality of empty trays are stacked and stored in the blanking frame.
Specifically, get material line including the transition belt line of butt joint material loading belt line and unloading belt line respectively, set up in the third jacking device of the below of transition belt line to and set up in the side pushing piece that is used for the spacing tray of centre gripping of transition belt line both sides.
Specifically, the material taking and transferring device further comprises a linear module, the linear module is arranged above the tray conveying line in a relatively vertical direction, and the first adsorption module and the second adsorption module are both arranged on the linear module.
Specifically, the first adsorption module comprises a first material carrying plate driven to lift and move, a material removing plate driven to lift and move and arranged below the first material carrying plate, and a plurality of first adsorption heads arranged at the bottom of the first material carrying plate and penetrating through the material removing plate.
Specifically, the second adsorption module comprises a second material carrying plate driven to move up and down and a plurality of second adsorption heads arranged at the bottom of the second material carrying plate.
Compared with the prior art, the high-efficiency precise automatic plate planting machine has the beneficial effects that:
the tray conveying line and the material taking and transferring device can be independently arranged, so that the assembly and the space arrangement are convenient; the tray conveying line conveys full trays into the material taking line in the same linear direction, and after material taking, empty trays are effectively recovered, so that the feeding efficiency of the trays is improved; a positioning platform is arranged between the carrier conveying line and the material taking line, the first adsorption module adsorbs and transfers all the elements to the positioning platform, the positioning platform positions and guides all the elements, the second adsorption module transfers the element implantation carrier again, and the accuracy of the implantation carrier is improved after the elements are positioned and guided; the positioning cone is arranged on the positioning platform in the circumferential direction of each positioning groove, so that the elements are ensured to be accurately guided and positioned in the positioning grooves, and the positioning precision of the positioning platform is improved.
Drawings
FIG. 1 is a schematic top view of an embodiment of the present utility model;
FIG. 2 is a schematic side view of the present embodiment;
fig. 3 is a schematic perspective view of the present embodiment;
FIG. 4 is a diagram of the feeding line of the full tray in this embodiment;
FIG. 5 is a schematic view of a material taking line in the present embodiment;
FIG. 6 is a schematic diagram of the blanking line of the hollow tray of the present embodiment;
FIG. 7 is a schematic view of the positioning platform according to the present embodiment;
FIG. 8 is a partially enlarged schematic view of the positioning plate in the present embodiment;
the figures represent the numbers:
1 tray transfer chain, 11 full dish material loading lines, 12 empty dish material unloading lines, 13 material taking lines, 14 material loading belt lines, 15 material loading frames, 16 material lifting pieces, 17 material unloading belt lines, 18 material unloading frames, 19 non-return rotating pieces, 2 material taking and transferring devices, 21 first adsorption modules, 22 second adsorption modules, 23 linear modules, 3 positioning platforms, 31 positioning plates, 32 positioning grooves, 33 positioning pointed cones, 4 carrier transfer lines, 41 carriers, 42 carrier belt lines, 5 trays, 6 transition belt lines, 61 side pushing pieces, 7 first carrier plates, 71 material taking plates, 72 first adsorption heads, 8 second carrier plates and 81 second adsorption heads.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely, but is apparent to those skilled in the art in view of the present utility model.
Examples:
referring to fig. 1-8, the embodiment is a high-efficiency precise automatic plate planting machine, which comprises a tray conveying line 1, a material taking and transferring device 2 vertically arranged relative to the tray conveying line 1, a positioning platform 3 arranged below the material taking and transferring device 2, and a carrier conveying line 4 arranged behind the positioning platform 3. The material taking and transferring device 2 comprises a first adsorption module 21 which is driven to move in multiple directions and is used for adsorbing a plurality of elements on the tray conveying line 1 to the positioning platform 3, and a second adsorption module 22 which is driven to move in multiple directions and is used for adsorbing a plurality of elements to the carrier conveying line 4; the positioning platform 3 comprises a positioning plate 31 and positioning grooves 32 arranged on the surface of the positioning plate 31 and used for positioning elements, and positioning sharp cones 33 which are arranged around the circumference of each positioning groove 32 and used for guiding the elements to enter the positioning grooves 32.
The tray conveying line 1 comprises a full tray feeding line 11, an empty tray discharging line 12 and a material taking line 13 arranged between the full tray feeding line 11 and the empty tray discharging line 12; the full-disc feeding line 11 comprises a feeding belt line 14, a feeding frame 15 arranged above the feeding belt line 14, lifting pieces 16 arranged on two sides of the feeding frame 15 and used for limiting and clamping the inner tray 5 of the feeding frame, and a first lifting device (not labeled in the figure) arranged below the feeding belt line 14 and driven to lift. The loading frame 15 stacks and stores a plurality of trays 5 filled with materials, the lifting piece 16 clamps and positions the trays 5 positioned at the bottommost layer, when the trays 5 are required to be conveyed, the first material jacking device is driven to jack up and receive the trays 5 at the bottommost layer and descend to transfer the trays to the loading belt line 14, and meanwhile, the first material jacking device is used for receiving the trays 5 at the bottommost layer, and simultaneously, the trays 5 at the upper layer positioned at the trays 5 at the bottommost layer are clamped and limited by the lifting piece 16, and the trays 5 are orderly placed into the loading belt line 14 one by one to be horizontally conveyed.
The empty plate blanking line 12 comprises a blanking belt line 17, a blanking frame 18 arranged above the blanking belt line 17, non-return rotating pieces 19 arranged on two sides of the blanking frame 18 and used for limiting and supporting the inner tray 5 of the blanking frame, and a second lifting device arranged below the blanking belt line 17 and driven to lift. The trays 5 with a plurality of empty materials are stacked and stored in the blanking frame 18, when the empty trays 5 are conveyed to the blanking belt line 17, the second jacking device receives the trays 5 and jacks the trays from bottom to top into the blanking frame 18, the trays 5 stir the non-return rotating pieces 19 to rotate, then the trays 5 are arranged on the non-return rotating pieces 19, the non-return rotating pieces 19 are conventional structural members of the storage bin, the non-return rotating pieces have a unidirectional rotation function, and the trays 5 are jacked one by one and stored in the blanking frame 18.
The material taking line 13 comprises a transition belt line 6 which is respectively connected with the feeding belt line 14 and the discharging belt line 17 in a butt joint mode, a third jacking device which is arranged below the transition belt line 6, and side pushing pieces 61 which are arranged on two sides of the transition belt line 6 and used for clamping the limiting tray 5. The fully loaded tray 5 enters the transition belt line 6 from the feeding belt line 14, is lifted by the third lifting device to bear and separate from the transition belt line 6, and is stably positioned under the clamping action of the side pushing piece 61 to wait for taking materials; after the material is taken out, the third jacking device descends to put the empty tray 5 into the transition belt line 6, and then enters the blanking belt line 17. In this embodiment, the first lifting device, the second lifting device and the third lifting device are all of the same structure, and are lifting plates driven by the air cylinder, and the lifting plates are correspondingly supported and matched with the tray 5.
The material taking and transferring device 2 further comprises a linear module 23, and the linear module 23 is arranged above the tray conveying line 1 and is relatively vertical to the tray conveying line. The first adsorption module 21 and the second adsorption module 22 are both mounted on the linear module 23. The first adsorption module 21 comprises a first material carrying plate 7 driven to lift and move, a material removing plate 71 driven to lift and move and arranged below the first material carrying plate 7, and a plurality of first adsorption heads 72 arranged at the bottom of the first material carrying plate 7 and penetrating through the material removing plate 71. The first adsorption module 21 moves to adsorb and transfer the components in the tray 5 of the material taking line 13 to the positioning platform 3, and the positioning pointed cone 33 on the positioning platform 3 ensures that each component falls into the corresponding positioning groove 32, and the positioning pointed cone 33 is provided with a cylindrical body with the diameter of 4mm and a cone body connected with the top of the cylindrical body, wherein the cylindrical body is connected with the positioning plate 31. The height of the cylindrical body is 2.1mm, the positioning gap between the element and the cylindrical body is about 0.03mm, the joint of the cylindrical body and the cone is in arc transition, and the top end fillet R of the cone is 0.5. The first adsorption head 72 aligns with the position of the positioning groove 32 to release the components, and the components are accurately and smoothly guided by the positioning pointed cone 33, so that all the components on the positioning platform 3 are positioned and arranged with high precision. In order to prevent individual components from being carried by the first adsorption heads 72 and not being separated, the stripper plate 71 is provided with stripper holes corresponding to the first adsorption heads 72, and along with the movement of the stripper plate 71, the stripper holes move along the outer wall of the first adsorption heads 72 and strip the carried components from the first adsorption heads 72, so that each component is ensured to enter the corresponding positioning groove 32.
The second adsorption module 22 comprises a second material carrying plate 8 driven to move up and down, and a plurality of second adsorption heads 81 arranged at the bottom of the second material carrying plate 8. The first adsorption head 72 and the second adsorption head 81 are both connected with a vacuum generator, and the first adsorption head 72 and the second adsorption head 81 generate negative pressure to effectively adsorb the positioning element. The second adsorption module 22 moves to adsorb and transfer all the components in the positioning platform 3 to the carrier conveying line 4, and the components in the positioning platform 3 are guided to have higher positioning precision, so that the precision of the carrier 41 implanted in the carrier conveying line 4 after the second adsorption head 81 is transferred is ensured.
The carrier transport line 4 includes a carrier belt line 42 and carriers 41 transported along the carrier belt line 42. The carrier belt line 42 is parallel to the arrangement direction of the pallet conveyor line 1. The second suction head 81 sucks the component implantation carrier 41 in the positioning stage 3, and the carrier 41 is transported to the next process along with the carrier belt line 42.
When the embodiment is applied, the tray 5 is fed on the tray conveying line 1, the tray 5 enters the material taking line 13 to be stably positioned, the first adsorption module 21 adsorbs elements in the tray 5, and the released elements are positioned on the positioning platform 4; the empty tray 5 enters an empty tray discharging line 12 for receiving; the second suction module 22 sucks the components in the positioning stage 3, transfers the components to the carrier transport line 4, implants the components into the carrier 41, and flows out of the carrier 41.
In the embodiment, the tray conveying line 1 and the material taking and transferring device 2 can be independently arranged, so that the assembly and the space arrangement are convenient; the tray conveying line 1 conveys full trays 5 into the material taking line 13 in the same linear direction, and after material taking, empty trays 5 are effectively recovered, so that the feeding efficiency of the trays 5 is improved; a positioning platform 3 is arranged between the carrier conveying line 4 and the material taking line 13, the first adsorption module 21 adsorbs and transfers all components to the positioning platform 3, the positioning platform 3 positions and guides all the components, the second adsorption module 22 transfers the components to the component implantation carrier 41 again, and the accuracy of the implantation carrier 41 is improved after the components are positioned and guided; the positioning taper 33 is arranged on the positioning platform 3 in the circumferential direction of each positioning groove 32, so that the components are ensured to be accurately guided and positioned in the positioning grooves 32, and the positioning precision of the positioning platform 3 is improved.
In the description of the present specification, the term "particular embodiment" or "a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although the embodiments of the present utility model are described above, the embodiments are only used for facilitating understanding of the present utility model, and are not intended to limit the present utility model. Any person skilled in the art can make any modification and variation in form and detail without departing from the spirit and scope of the present disclosure, but the scope of the present disclosure is to be determined by the appended claims.
Claims (10)
1. High-efficient accurate automatic board machine of planting, its characterized in that: the device comprises a tray conveying line, a material taking and transferring device vertically arranged relative to the tray conveying line, a positioning platform arranged below the material taking and transferring device and a carrier conveying line arranged behind the positioning platform; the material taking and transferring device comprises a first adsorption module which is driven to move in a multidirectional manner and used for adsorbing a plurality of elements on a tray conveying line to a positioning platform, and a second adsorption module which is driven to move in a multidirectional manner and used for adsorbing a plurality of elements on the positioning platform to a carrier conveying line, wherein the positioning platform comprises a positioning plate and positioning grooves which are arranged on the surface of the positioning plate and used for positioning the elements, and positioning sharp cones which are arranged around the circumference of each positioning groove and used for guiding the elements to enter the positioning grooves.
2. The efficient precision automated plate planting machine according to claim 1, wherein: the tray conveying line comprises a full tray feeding line, an empty tray discharging line and a material taking line arranged between the full tray feeding line and the empty tray discharging line.
3. The efficient precision automated plate planting machine according to claim 2, wherein: the full-disc feeding line comprises a feeding belt line, a feeding frame arranged above the feeding belt line, lifting pieces arranged on two sides of the feeding frame and used for limiting and clamping the inner tray of the feeding frame, and a first lifting device arranged below the feeding belt line and driven to lift.
4. A high efficiency precision automated plate planter according to claim 3 wherein: the feeding rack stacks and stores a plurality of trays filled with materials.
5. A high efficiency precision automated plate planter according to claim 3 wherein: the empty plate blanking line comprises a blanking belt line, a blanking frame arranged above the blanking belt line, non-return rotating pieces arranged on two sides of the blanking frame and used for limiting and supporting an inner tray of the blanking frame, and a second jacking device arranged below the blanking belt line and driven to lift.
6. The efficient and precise automatic plate planting machine according to claim 5, wherein: and a plurality of empty trays are stacked and stored in the blanking frame.
7. The efficient and precise automatic plate planting machine according to claim 5, wherein: the material taking line comprises a transition belt line, a third jacking device and a side pushing piece, wherein the transition belt line is respectively connected with the feeding belt line and the discharging belt line in a butt joint mode, the third jacking device is arranged below the transition belt line, and the side pushing piece is arranged on two sides of the transition belt line and used for clamping the limiting tray.
8. The efficient precision automated plate planting machine according to claim 1, wherein: the material taking and transferring device further comprises a linear module, the linear module is arranged above the tray conveying line and in a relatively vertical direction, and the first adsorption module and the second adsorption module are both arranged on the linear module.
9. The efficient precision automated plate planting machine according to claim 1, wherein: the first adsorption module comprises a first material carrying plate driven to lift and move, a material removing plate driven to lift and move and arranged below the first material carrying plate, and a plurality of first adsorption heads arranged at the bottom of the first material carrying plate and penetrating through the material removing plate.
10. The efficient precision automated plate planting machine according to claim 1, wherein: the second adsorption module comprises a second material carrying plate driven to move up and down and a plurality of second adsorption heads arranged at the bottom of the second material carrying plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320668313.9U CN219834490U (en) | 2023-03-30 | 2023-03-30 | High-efficiency precise automatic plate planting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320668313.9U CN219834490U (en) | 2023-03-30 | 2023-03-30 | High-efficiency precise automatic plate planting machine |
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CN219834490U true CN219834490U (en) | 2023-10-13 |
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CN202320668313.9U Active CN219834490U (en) | 2023-03-30 | 2023-03-30 | High-efficiency precise automatic plate planting machine |
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CN (1) | CN219834490U (en) |
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2023
- 2023-03-30 CN CN202320668313.9U patent/CN219834490U/en active Active
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