CN219822891U - Screening feeder capable of keeping inductance coil stably feeding - Google Patents
Screening feeder capable of keeping inductance coil stably feeding Download PDFInfo
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- CN219822891U CN219822891U CN202321248496.5U CN202321248496U CN219822891U CN 219822891 U CN219822891 U CN 219822891U CN 202321248496 U CN202321248496 U CN 202321248496U CN 219822891 U CN219822891 U CN 219822891U
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- screening
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- transferring
- groove
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- 238000012216 screening Methods 0.000 title claims abstract description 57
- 230000000007 visual effect Effects 0.000 claims description 19
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 238000004804 winding Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The utility model belongs to the technical field of inductance processing and forming, and particularly relates to a screening feeder capable of keeping inductance coils stably fed. The device specifically comprises a material screening device, a material taking manipulator, a material transfer platform and a material die loading platform; the material screening device is installed respectively from the back to the front in the screening feeder, the material transfer platform and the material die-filling platform are installed respectively, and the material taking manipulator is fixedly installed on the right side of the material screening device. According to the utility model, the material taking manipulator is established, and the layout of each processing platform is optimized, so that full-automatic operation of coil screening, transplanting and placing is realized through one material taking manipulator, and meanwhile, the material taking manipulator is used for sucking and transferring a plurality of materials simultaneously through the sucker combination, so that the efficiency of the whole production line is improved.
Description
Technical Field
The utility model belongs to the technical field of inductance processing and forming, and particularly relates to a screening feeder capable of keeping inductance coils stably fed.
Background
In the current production and manufacturing process of the inductance coil, the placement position of the single coil in the material loading mould determines the forming precision of the subsequent inductance coil, thereby further determining the overall shape and the product quality of the inductance coil. Meanwhile, the existing coil screening, transplanting and placing operations are usually only single coil sucking control, and the control mode enables the production efficiency of the whole inductance coil to be low and the cost of integral processing production to be increased.
The Chinese patent with publication number CN208321944U provides an automatic coil cutting and arranging machine for micro-inductance production, and the manual transplanting jig is matched with the grabbing and arranging device in the machine for reducing the workload of manual operation. However, due to the limitation of the layout of each processing platform in the patent, the processing flow described in the patent cannot completely realize automatic control of grabbing and transplanting, and meanwhile, transplanting and placing precision of the micro-inductance coil is not deeply controlled.
Therefore, aiming at the problems existing in the existing inductance coil feeding control, the utility model provides the screening feeding machine for keeping the inductance coil stably fed.
Disclosure of Invention
Aiming at the problems, the utility model provides a screening feeder for keeping stable feeding of an inductance coil, which specifically comprises a material screening device, a material taking manipulator, a material transfer platform and a material die-filling platform.
Preferably, the material screening device comprises: a material storage groove and a flexible vibration disk.
Preferably, the junction of the material storage groove and the flexible vibration disk is provided with a material conveying groove, and the rear end of the material conveying groove is connected with a material inlet and outlet plate.
Preferably, the telescopic push rod is fixedly connected below the material inlet and outlet plate.
Preferably, the material transfer platform includes: the device comprises a first position fixing structure, a second position fixing structure, a third position fixing structure, a limiting upright post and a telescopic limiting rod.
Preferably, the front side of the first position fixing structure is provided with a transverse groove, the upper side of the second position fixing structure is provided with a longitudinal groove, and the transverse groove and the longitudinal groove are embedded in a staggered manner.
Preferably, the transportation guide rail is fixedly arranged at the front end of the material transfer platform, the placing groove is formed in the upper portion of the transportation guide rail, the material die-filling platform is fixedly arranged in the placing groove, and the material transfer platform is placed inside the material die-filling platform.
Preferably, the material transfer platform comprises a material loading layer and a material transfer layer, wherein a transfer fixing device is fixedly arranged below the transport guide rail, and fixing holes are formed in the material transfer layer and the transfer fixing device.
Preferably, the first fixing column is arranged below the material transferring layer, and the second fixing column is arranged above the transferring fixing device.
Preferably, a visual recognition platform is arranged between the material screening device and the material taking manipulator, the visual recognition platform comprises a visual recognition device and a double sliding rod, and the visual recognition device is movably arranged on the double sliding rod.
Compared with the prior art, the utility model has the beneficial effects that:
(1) According to the utility model, the material taking manipulator is established, and the layout of each processing platform is optimized, so that full-automatic operation of coil screening, transplanting and placing is realized through one material taking manipulator, and meanwhile, the material taking manipulator is used for sucking and transferring a plurality of materials simultaneously through the sucker combination, so that the efficiency of the whole production line is improved.
(2) According to the utility model, through establishing the first position fixing structure, the second position fixing structure and the combined position control of the third position fixing structure, the limiting upright post and the telescopic limiting rod, the precision of material taking of the material taking manipulator is improved, so that the problem that the material taking manipulator is not accurately placed in a traditional inductance coil is solved, and the times of material taking and discharging by a material taking arm are reduced.
(3) According to the utility model, the material inlet and outlet plate is established, and the telescopic push rod is fixedly connected below the material inlet and outlet plate, so that the material discharging operation is automatically controlled, the automatic control of the whole processing production is further realized, and the whole processing production cost is reduced.
(4) According to the utility model, the limiting telescopic rod is established, the telescopic rod stretches out when no material is placed, and the telescopic rod contracts when the material is placed, so that the clamping and fixing effects of materials with different sizes are realized, and the problems that the fixing structure is frequently replaced and the utilization rate of the fixing structure is reduced due to the limitation of the size of the material are avoided.
(5) According to the utility model, the flexible vibration disc is arranged for automatically screening and sorting materials, so that the problem that the material taking efficiency of a follow-up material taking manipulator is affected due to the mutual contact and stacking of a plurality of materials when a large amount of materials are conveyed out of the material storage groove is avoided.
Drawings
FIG. 1 is a diagram of the overall structure of a screening feeder that maintains stable feeding of an inductor;
FIG. 2 is a diagram of the internal structure of a screening feeder that maintains stable feeding of the inductor coil;
FIG. 3 is a diagram of a material transfer platform of the screening feeder for maintaining stable feeding of the inductor winding;
FIG. 4 is an enlarged view of the material transfer platform of the screening feeder for maintaining stable feeding of the inductor winding;
FIG. 5 is a block diagram of a screening feeder material screening device that maintains stable feeding of an inductor;
FIG. 6 is a block diagram of a material loading platform of the screening feeder for maintaining stable feeding of the inductor winding;
fig. 7 is an enlarged view of the structure of the material loading platform of the screening feeder for keeping the inductance coil stably loaded.
101, a material screening device; 102. a material receiving slot; 103. a flexible vibration plate; 104. a material conveying groove; 105. a material inlet and outlet plate; 201. a material taking manipulator; 202. a visual recognition platform; 301. a material transfer platform; 302. a first position fixing structure; 303. a second position fixing structure; 304. a third position fixing structure; 305. a limit upright post; 306. a telescopic limit rod; 307. a longitudinal groove; 308. a transverse groove; 401. a material die-filling platform; 402. a transport rail; 403. a material transfer platform; 404. a material loading layer; 405. a material transfer layer; 406. a transfer fixing device; 407. a first fixing column; 408. a second fixing column; 409. and a third fixing column.
Detailed Description
Examples:
the embodiment provides a screening material loading machine that keeps inductance coil stable material loading, and specific structure includes: the material screening device 101, the material taking manipulator 201, the material transfer platform 301 and the material die loading platform 401.
The material screening device 101 comprises: a material receiving slot 102 and a flexible vibration plate 103.
The material transfer platform 301 includes: the device comprises a first position fixing structure 302, a second position fixing structure 303, a third position fixing structure 304, a limiting upright post 305 and a telescopic limiting rod 306, wherein a transverse groove 308 is formed in the front side surface of the first position fixing structure 302, and a longitudinal groove 307 is formed in the upper side surface of the second position fixing structure 303. The front end of the material transfer platform 301 is fixedly provided with a transportation guide rail 402, a placing groove is formed above the transportation guide rail 402, and a material die-filling platform 401 is fixedly arranged in the placing groove.
The material loading platform 401 is internally provided with a material transferring platform 403, the material loading platform comprises a material loading layer 404 and a material transferring layer 405, fixed grooves are formed in two sides of the material loading layer 404, third fixed columns 409 are fixedly arranged on two sides of the material transferring layer 405, and the third fixed columns 409409 are matched with the fixed grooves to transfer and fix the material transferring platform 403 in the transportation process of the material transferring platform 403; a transferring and fixing device 406 is fixedly installed below the transporting guide rail 402, and fixing holes are formed in the material transferring layer 405 and the transferring and fixing device 406; wherein, first fixed column 407 has been seted up to material transportation layer 405 below, second fixed column 408 has been seted up to transportation fixing device 406 top.
The material taking manipulator 201 is provided with a sucker combination, so as to absorb and transfer a plurality of materials at the same time.
Further, a visual recognition platform 202 is disposed between the material screening device 101 and the material taking manipulator 201, and the visual recognition platform 202 includes a visual recognition device and a double sliding rod, and the visual recognition device is movably mounted on the double sliding rod.
The embodiment provides a screening feeder for keeping inductance coil stable feeding, and a specific structural connection mode thereof is as follows: the material screening device 101, the material transfer platform 301 and the material die-filling platform 401 are respectively installed inside the screening feeder from the back to the front, the material taking manipulator 201 is fixedly installed on the right side of the material screening device 101, the material taking manipulator 201 is controlled to move between the material transfer platform 301 and the material die-filling platform 401 and transfer operation of materials inside the screening feeder is performed.
In the material screening device 101, the material storage tank 102 is fixedly arranged at the rear end of the flexible vibration disk 103, a material conveying tank 104 is arranged at the joint of the material storage tank 102 and the flexible vibration disk 103, a material inlet and outlet plate 105 is connected to the rear end of the material conveying tank 104, and a telescopic push rod is fixedly connected to the lower part of the material inlet and outlet plate 105.
In the material transfer platform 301, the limiting upright post 305 is taken as a center, the first position fixing structure 302 is movably mounted on the right side of the rear end of the limiting upright post 305, the second position fixing structure 303 is movably mounted on the left side of the rear end of the limiting upright post 305, the second position fixing structure 303 is positioned between the first position fixing structure 302 and the positioning upright post, and the transverse grooves 308 of the first position fixing structure 302 and the longitudinal grooves 307 of the second position fixing structure 303 are embedded in a staggered manner; the third position fixing structure 304 is movably mounted at the front end of the limiting upright post 305; the telescopic limiting rods 306 are uniformly and fixedly arranged above the third position fixing structure 304.
In the material die-filling platform 401, material die-filling platform 401 joint is fixed in transportation guide rail 402 edge, material loading layer 404 and material in the material platform transport layer 405 through stand fixed connection, wherein material loading layer 404 carries on transportation guide rail 402 both sides, material transport layer 405 both sides and transportation guide rail 402 meet the position and are provided with the drive gyro wheel.
A visual recognition platform 202 is arranged between the material screening device 101 and the material taking manipulator 201, the visual recognition platform 202 comprises a visual recognition device and a double sliding rod, and the visual recognition device is movably arranged on the double sliding rod.
The embodiment provides a screening feeder for keeping inductance coil stable feeding, and the specific working principle is as follows: the material inlet and outlet plate 105 is controlled to ascend and descend by controlling the telescopic push rod, so that the material is controlled to be conveyed to the flexible vibration disc 103 through the material conveying groove 104, and the flexible vibration disc 103 is separated and screened with the material through vibration control. The position of the single material in the flexible vibration plate 103 is recognized by the visual recognition device, and the adjustment of the recognition area is performed by controlling the position of the visual recognition device on the double slide bar. The material obtained by screening on the flexible vibration disc 103 is transferred to the material transfer platform 301 by controlling the material taking manipulator 201, the single material is clamped and positioned on the material transfer platform 301 by using the limiting upright post 305 and the telescopic limiting rod 306, and then the single material is aligned with the edge positions of the right side, the left side and the front side by using the first position fixing structure 302, the second position fixing structure 303 and the third position fixing structure 304 respectively. When the material transferring platform 403 performs material loading operation, the material loading platform 401 performs material loading area fixation on the material transferring platform 403, the first fixing columns 407 below the material transferring layer 405 and the second fixing columns 408 above the transferring fixing devices 406 pass through the fixing holes to fix each other, the material obtained on the material transferring platform 301 is transferred to the material transferring platform 403 by controlling the material taking manipulator 201, then the first fixing columns 407 below the material transferring layer 405 and the second fixing columns 408 above the transferring fixing devices 406 are retracted, and the driving rollers on two sides of the material transferring layer 405 are controlled to drive the material loading layer 404 in the material transferring platform 403 and the material transferring layer 405 to load the material for transferring to the next processing node.
Claims (10)
1. The screening feeder for keeping the inductance coil stably feeding is characterized by comprising a material screening device (101), a material taking manipulator (201), a material transfer platform (301) and a material die-filling platform (401); the material screening and feeding machine is characterized in that a material screening device (101) is arranged in the screening and feeding machine from the back to the front, a material transfer platform (301) and a material die-filling platform (401) are arranged in the screening and feeding machine, and a material taking manipulator (201) is fixedly arranged on the right side of the material screening device (101).
2. A screening feeder for maintaining stable feeding of inductor coils according to claim 1, characterized in that the material screening device (101) comprises: a material receiving groove (102) and a flexible vibration disk (103).
3. The screening feeder for keeping the inductance coils stably fed according to claim 2, wherein a material conveying groove (104) is formed at the joint of the material containing groove (102) and the flexible vibration disc (103), and a material inlet and outlet plate (105) is connected to the rear end of the material conveying groove (104).
4. A screening feeder for keeping an inductor coil stably fed according to claim 3, wherein a telescopic push rod is fixedly connected below the material inlet and outlet plate (105).
5. A screening feeder for maintaining stable feeding of inductor coils according to claim 1, characterized in that the material transfer platform (301) comprises: the device comprises a first position fixing structure (302), a second position fixing structure (303), a third position fixing structure (304), a limiting upright post (305) and a telescopic limiting rod (306).
6. The screening feeding machine for keeping the inductance coils stably fed according to claim 5, wherein the front side surface of the first position fixing structure (302) is provided with a transverse groove (308), the upper side surface of the second position fixing structure (303) is provided with a longitudinal groove (307), and the transverse groove (308) and the longitudinal groove (307) are embedded in a staggered manner.
7. The screening feeder for keeping the inductance coils stably fed according to claim 5, wherein a transportation guide rail (402) is fixed at the front end of the material transfer platform (301), a placing groove is formed above the transportation guide rail (402), a material die-filling platform (401) is fixedly installed in the placing groove, and a material transfer platform (403) is placed inside the material die-filling platform (401).
8. The screening and feeding machine for keeping the inductance coil stably fed according to claim 7, wherein the material transferring platform (403) comprises a material loading layer (404) and a material transferring layer (405), a transferring fixing device (406) is fixedly installed below the transferring guide rail (402), and fixing holes are formed in the material transferring layer (405) and the transferring fixing device (406).
9. The screening and feeding machine for keeping the inductance coil stably fed according to claim 8, wherein a first fixing column (407) is arranged below the material transferring layer (405), and a second fixing column (408) is arranged above the transferring fixing device (406).
10. The screening feeder for keeping the inductance coil stably fed according to claim 1, wherein a visual identification platform (202) is arranged between the material screening device (101) and the material taking manipulator (201), the visual identification platform (202) comprises a visual identification device and a double sliding rod, and the visual identification device is movably arranged on the double sliding rod.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321248496.5U CN219822891U (en) | 2023-05-23 | 2023-05-23 | Screening feeder capable of keeping inductance coil stably feeding |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321248496.5U CN219822891U (en) | 2023-05-23 | 2023-05-23 | Screening feeder capable of keeping inductance coil stably feeding |
Publications (1)
Publication Number | Publication Date |
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CN219822891U true CN219822891U (en) | 2023-10-13 |
Family
ID=88252490
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202321248496.5U Active CN219822891U (en) | 2023-05-23 | 2023-05-23 | Screening feeder capable of keeping inductance coil stably feeding |
Country Status (1)
Country | Link |
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CN (1) | CN219822891U (en) |
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2023
- 2023-05-23 CN CN202321248496.5U patent/CN219822891U/en active Active
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