CN219044629U

CN219044629U - Air spring assembly detection device

Info

Publication number: CN219044629U
Application number: CN202320073895.6U
Authority: CN
Inventors: 任业林
Original assignee: Changzhou Longxiang Gas Spring Co ltd
Current assignee: Changzhou Longxiang Gas Spring Co ltd
Priority date: 2023-01-10
Filing date: 2023-01-10
Publication date: 2023-05-19
Anticipated expiration: 2033-01-10

Abstract

The utility model discloses a gas spring assembly detection device, which comprises a frame and a base, wherein the frame is positioned on one side of the base, and is characterized in that: the automatic assembly machine comprises a frame, a conveying assembly, a manipulator assembly, a rotary flat assembly, a visual detection assembly and a blanking disc assembly, wherein the conveying assembly is arranged on the frame, the manipulator assembly is arranged on the base, the rotary flat assembly, the visual detection assembly and the blanking disc assembly are further fixed on the base, the blanking disc assembly is arranged on one side of the visual detection assembly, the manipulator assembly spans the conveying assembly, the rotary flat assembly, the visual detection assembly and the blanking disc assembly and is used for clamping a gas spring.

Description

Air spring assembly detection device

Technical Field

The utility model relates to the technical field of gas spring production, in particular to a gas spring assembly detection device.

Background

The gas spring is an industrial fitting with functions of supporting, buffering, braking, height adjustment, angle adjustment and the like. The existing gas spring is mainly assembled manually by people, the manual assembly efficiency is low, the quality is poor, different workers have different assembly experiences, the tightness of the gas spring is often affected, meanwhile, the gas spring is assembled under different pressures, the assembled gas spring is inconsistent in length, the directions of the two ends of the gas spring are turned under different torsion, the directions of the two ends of the gas spring are inconsistent, and the detection of the gas spring is affected.

Therefore, the gas spring assembly detection device is designed for carrying out secondary treatment on the gas spring assembled by the primary labor, so that the assembly efficiency and quality are improved, and the adverse effect of the labor assembly on the gas spring detection is reduced.

Disclosure of Invention

The utility model aims to provide an air spring assembly detection device, which is characterized in that an air spring is conveyed through a conveying assembly, the conveying assembly can carry out width adjustment according to the length of the air spring, then the air spring is clamped by a manipulator assembly, the air spring is clamped to a rotary leveling assembly and a visual detection assembly, and the rotary leveling assembly and the visual detection are sequentially carried out to finish secondary assembly and visual detection, and the detected air spring is conveyed into a blanking disc assembly, so that the secondary assembly and detection of the air spring are realized, the assembly efficiency is improved, and the assembly quality is improved.

The utility model provides the following technical scheme: the utility model provides a gas spring assembly detection device, includes frame and base, the frame is located one side of base, its characterized in that: install the transportation subassembly in the frame, be equipped with the manipulator subassembly on the base, still be fixed with on the base and revolve flat subassembly, vision detection subassembly and unloading dish subassembly, unloading dish subassembly is located one side of vision detection subassembly, the manipulator subassembly spanes transportation subassembly, revolves flat subassembly, vision detection subassembly and unloading dish subassembly for carry out the centre gripping to the gas spring.

For conveniently transporting gas spring to can carry out the adjustment of conveyer belt according to gas spring's specification, the transportation subassembly includes the conveyer belt, the both ends of conveyer belt are fixed with and adjust the mounting panel, be fixed with first roof beam between the regulation mounting panel, sliding connection has width adjustment mounting panel and sharp axle bed on the first roof beam, the lower extreme of width adjustment mounting panel and sharp axle bed is fixed with first flange and second flange respectively.

In order to guide the sliding of the linear shaft seat, a linear shaft is further arranged between the adjusting support plates, and the linear shaft seat slides on the linear shaft.

In order to carry out the centre gripping to the air spring, the manipulator subassembly includes the crossbeam, and the crossbeam is fixed in the top of base, the lower extreme of crossbeam is fixed with displacement cylinder, the lower extreme of crossbeam still is fixed with displacement guide rail, displacement guide rail's lower extreme slides has the slider, the lower extreme of slider is connected with the displacement board, displacement cylinder is located one side of displacement board, and displacement cylinder can support the displacement board, the lower extreme of displacement board is fixed with the lift cylinder, the lower extreme of lift cylinder is connected with the clamping jaw.

For the one end of control air spring rotates the assembly, turn flat subassembly includes first mounting rail, install first support on the first mounting rail for support air spring, first mounting rail's one end is installed and is revolved first part, and the cylinder mounting bracket is installed to the other end, be fixed with down the air cylinder on the cylinder mounting bracket, it is located first support top to push down the air cylinder.

For controlling the air spring rotation, the head part includes rotatory fixed plate, rotatory fixed plate installs on the installation track, be fixed with the guide rail on the rotatory fixed plate, it has the slider to slide on the guide rail, be fixed with the bottom plate on the slider, one side of bottom plate is provided with flexible cylinder, flexible cylinder is fixed on rotatory fixed plate, flexible cylinder can promote the bottom plate slip, be fixed with the wire rail on the bottom plate, it has the front axle housing to slide on the wire rail, front axle housing inner bearing is connected with front and back axle sleeve, the one end of front and back axle sleeve is connected with the rotating head, is connected with rotatory buffering axle on the other end of front and back axle sleeve, the other end of rotatory buffering axle is connected with the shaft coupling, be fixed with the motor cabinet on the bottom plate, the motor cabinet cup joints on rotatory buffering axle, be connected with the shaft coupling on the other end of rotatory buffering axle, the other end of shaft coupling is connected with the motor.

For carrying out visual detection to the gas spring, visual detection subassembly includes the second mounting rail, install the second support on the second mounting rail for support the gas spring, both ends the second support on be equipped with visual module.

Compared with the prior art, the utility model has the following beneficial effects: the gas spring is transported to one side of the base through the transportation assembly, the gas spring is clamped by the mechanical arm assembly, the gas spring is subjected to rotary leveling and visual detection in sequence, the detected gas spring is placed in the blanking disc assembly, automatic assembly and detection of the gas spring are achieved, the degree of automation is improved, and the assembly efficiency and the assembly quality are improved.

Drawings

The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:

FIG. 1 is a schematic view of the overall structure of the present utility model;

FIG. 2 is a schematic view of the overall structure of another view of the present utility model;

FIG. 3 is a schematic view of the structure of the base and the components thereon of the present utility model;

FIG. 4 is a schematic view of the manipulator assembly and applanation assembly and visual inspection assembly of the present utility model;

FIG. 5 is a schematic structural view of the spin-level assembly and visual inspection assembly of the present utility model;

FIG. 6 is a schematic view of the structure of the swivel head assembly of the present utility model;

in the figure: 1. a transport assembly; 11. a conveyor belt; 12. a first flange; 13. a second flange; 14. adjusting a support plate; 15. a first beam; 16. a width adjusting bracket plate; 17. a linear shaft seat; 18. a linear shaft; 2. a manipulator assembly; 21. a cross beam; 22. a displacement cylinder; 23. a displacement guide rail; 24. a slide block; 25. a displacement plate; 26. a lifting cylinder; 27. a clamping jaw; 3. a spin-leveling assembly; 31. a first mounting rail; 32. a first bracket; 33. a cylinder mounting rack; 34. a pressing cylinder; 4. a swivel part; 41. rotating the fixing plate; 42. a guide rail; 43. a slide block; 44. a bottom plate; 45. a wire rail; 46. a telescopic cylinder; 47. a motor; 48. a speed reducer; 49. a coupling; 410. a motor base; 411. rotating the buffer shaft; 412. front and rear shaft sleeves; 413. a front bearing seat; 414. a rotating head; 5. a visual detection component; 51. a second mounting rail; 52. a second bracket; 53. a vision module; 54. a column; 55. a portal frame; 6. a base; 7. and a blanking disc assembly.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Examples

Referring to fig. 1 to 3, the present utility model provides the following technical solutions: the gas spring assembly detection device comprises a frame and a base 6, wherein the frame is positioned on one side of the base 6, and the gas spring assembly detection device is characterized in that: install transportation subassembly 1 in the frame, be equipped with manipulator subassembly 2 on the base 6, utilize the gas spring that manipulator subassembly 2 will transport on the subassembly 1 to carry out the centre gripping, still fixed on the base 6 revolve flat subassembly 3, visual detection subassembly 5 and unloading dish subassembly 7, unloading dish subassembly 7 is located one side of visual detection subassembly 5, manipulator subassembly 2 spanes transportation subassembly 1, revolve flat subassembly 3, visual detection subassembly 5 and unloading dish subassembly 7, be used for carrying out the centre gripping to the gas spring, the gas spring carries out the revolve flat with the gas spring both ends in the coplanar through revolving flat subassembly 3 in proper order, visual detection subassembly 5 carries out length detection, put into unloading in the unloading dish subassembly 7 at last.

The transportation assembly 1 comprises a transportation belt 11, two ends of the transportation belt 11 are fixedly provided with adjusting support plates 14, a first beam 15 is fixedly arranged between the adjusting support plates 14, a width adjusting support plate 16 and a linear shaft seat 17 are connected to the first beam 15 in a sliding mode, a first flange 12 and a second flange 13 are respectively fixedly arranged at the lower ends of the width adjusting support plate 16 and the linear shaft seat 17, the width adjusting support plate 16 and the linear shaft seat 17 can slide to two ends of a gas spring, accordingly, adjustment is conducted according to the width of the gas spring, and the first flange 12 and the second flange 13 also slide to two ends of the gas spring to conduct conveying of the gas spring.

A linear shaft 18 is further arranged between the adjusting support plates 14, the linear shaft seat 17 slides on the linear shaft 18, and the linear shaft 18 can guide the sliding of the linear shaft seat 17, so that the linear shaft seat 17 slides more smoothly.

The manipulator assembly 2 comprises a cross beam 21, the cross beam 21 is fixed above the base 6, a displacement cylinder 22 is fixed at the lower end of the cross beam 21, a displacement guide rail 23 is further fixed at the lower end of the cross beam 21, a sliding block 24 is arranged at the lower end of the displacement guide rail 23 in a sliding mode, a displacement plate 25 is connected at the lower end of the sliding block 24, the displacement cylinder 22 is located on one side of the displacement plate 25, the displacement cylinder 22 can prop against the displacement plate 25, expansion and contraction of the displacement cylinder 22 can push the displacement plate 25 to slide, a lifting cylinder 26 is fixed at the lower end of the displacement plate 25, a clamping jaw 27 is connected at the lower end of the lifting cylinder 26, the displacement plate 25 can drive the lifting cylinder 26 to slide together, the clamping jaw 27 at the lower end is further made to slide, 3 lifting cylinders 26 are arranged in number and are distributed in a straight line, and 3 gas springs can be clamped simultaneously.

The rotary flat component 3 comprises a first mounting rail 31, a first bracket 32 is mounted on the first mounting rail 31 and used for supporting the gas spring, a rotary head part 4 is mounted at one end of the first mounting rail 31, a cylinder mounting frame 33 is mounted at the other end of the first mounting rail, a lower pressing cylinder 34 is fixed on the cylinder mounting frame 33, the lower pressing cylinder 34 is located above the first bracket 32, one end of the gas spring can be pressed and fixed under the lower pressing cylinder 34, the rotary head part 4 can be sleeved at the other end of the gas spring, the other end of the gas spring can be rotated by rotation of the rotary head part 4, rotary flat at two ends of the gas spring is achieved, and synchronous detection of two end parts of the gas spring is conveniently carried out by the visual detection component 5.

The swivel part 4 includes rotatory fixed plate 41, rotatory fixed plate 41 installs on first installation track 31, be fixed with guide rail 42 on the rotatory fixed plate 41, slide on guide rail 42 and have slider 43, be fixed with bottom plate 44 on slider 43, one side of bottom plate 44 is provided with telescopic cylinder 46, telescopic cylinder 46 is fixed on rotatory fixed plate 41, telescopic cylinder 46 can promote bottom plate 44 and slide, be fixed with wire rail 45 on bottom plate 44, slide on wire rail 45 has front bearing frame 413, front bearing frame 413 internal bearing is connected with front and back axle sleeve 412, the one end of front and back axle sleeve 412 is connected with swivel head 414, be connected with rotatory buffer shaft 411 on the other end of front and back axle sleeve 412, the other end of rotatory buffer shaft 411 is connected with shaft coupling 49, the other end of shaft coupling 49 is connected with motor 47, be fixed with motor cabinet 410 on the bottom plate 44, the rotation of motor cabinet 410 cup joints on rotatory buffer shaft 411, the rotation of motor 47 can drive the rotatory buffer shaft of the rotatory buffer shaft 411 of the other end, further make front and back 412 rotate, and drive swivel head 414's inside shape and air spring's one end cooperation, air spring 414 can insert in the front and back axle sleeve 412 at the other end, air spring can be rotated at the same time, the air spring can be controlled by the rotation of the air cylinder 46, the air spring can be controlled by the visual assembly to the both ends of the air spring, the air cylinder can be finished to the visual assembly, the end of the air spring can be more flush with the end, the air spring can be controlled by the end, the air spring can be convenient to the end, the end of the air spring can be assembled to the air automatically, the air spring can be convenient, the end, the air spring can be convenient to the end, the air quality can be convenient to the air quality, and the air quality can be convenient to the air quality.

The vision detection assembly 5 comprises a second mounting rail 51, a second bracket 52 is mounted on the second mounting rail 51 and used for supporting the gas springs, two vision modules 53 are arranged on the second brackets 52 at two ends, the two vision modules 53 are respectively arranged on two sides of the gas springs, the length of each gas spring is detected and judged to meet the use requirement, one vision module 53 is mounted on a stand column 54, the other vision module 53 is mounted on a portal frame 55, and the position of each vision module can be adjusted by sliding left and right on the portal frame 55.

The working process comprises the following steps: the distance between the first flange and the second flange is adjusted by utilizing the sliding of the width adjusting support plate and the linear shaft seat, so that the width of the distance is the same as the length of the gas spring, and the conveying of the gas spring is guided by the first flange and the second flange, so that the conveying belt can meet the conveying requirements of the gas springs with different specifications;

and then the manipulator assembly is used for clamping the gas spring and placing the gas spring on the rotary leveling assembly, one end of the rotary leveling assembly is used for compacting one end of the gas spring, the other end of the rotary leveling assembly rotates, two ends of the gas spring are flush, the gas spring is placed under the vision detection assembly, the vision modules at two ends are used for detecting the length of the gas spring, and the detected gas spring is placed in the blanking disc assembly.

Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. The utility model provides a gas spring assembly detection device, includes frame and base, the frame is located one side of base, its characterized in that: install the transportation subassembly in the frame, be equipped with the manipulator subassembly on the base, still fixed on the base revolve flat subassembly, vision detection subassembly and unloading dish subassembly, unloading dish subassembly is located one side of vision detection subassembly, the manipulator subassembly spanes transportation subassembly, revolves flat subassembly, vision detection subassembly and unloading dish subassembly for carry out the centre gripping to the gas spring.

2. The gas spring assembly detection device of claim 1, wherein: the transportation assembly comprises a transportation belt, two ends of the transportation belt are fixedly provided with adjusting support plates, a first beam is fixedly arranged between the adjusting support plates, a width adjusting support plate and a linear shaft seat are connected to the first beam in a sliding mode, and a first flange and a second flange are respectively fixedly arranged at the lower ends of the width adjusting support plate and the linear shaft seat.

3. The gas spring assembly detection device of claim 2, wherein: and a linear shaft is further arranged between the adjusting support plates, and the linear shaft seat slides on the linear shaft.

4. The gas spring assembly detection device of claim 1, wherein: the manipulator assembly comprises a cross beam, the cross beam is fixed above the base, a displacement cylinder is fixed at the lower end of the cross beam, a displacement guide rail is further fixed at the lower end of the cross beam, a sliding block is arranged at the lower end of the displacement guide rail in a sliding mode, a displacement plate is connected at the lower end of the sliding block, the displacement cylinder is located on one side of the displacement plate, the displacement cylinder can prop against the displacement plate, a lifting cylinder is fixed at the lower end of the displacement plate, and a clamping jaw is connected at the lower end of the lifting cylinder.

5. The gas spring assembly detection device of claim 1, wherein: the rotary flat assembly comprises a first mounting rail, a first support is arranged on the first mounting rail and used for supporting the air spring, a rotary head part is arranged at one end of the first mounting rail, a cylinder mounting frame is arranged at the other end of the first mounting rail, a lower pressing cylinder is fixed on the cylinder mounting frame, and the lower pressing cylinder is located above the first support.

6. The gas spring assembly detection device of claim 5, wherein: the rotary head part comprises a rotary fixing plate, the rotary fixing plate is arranged on an installation track, a guide rail is fixed on the rotary fixing plate, a sliding block is arranged on the guide rail in a sliding mode, a base plate is fixed on the sliding block, a telescopic cylinder is arranged on one side of the base plate and fixed on the rotary fixing plate, the telescopic cylinder can push the base plate to slide, a wire rail is fixed on the base plate, a front bearing seat slides on the wire rail, a front bearing seat is connected with a front shaft sleeve and a rear shaft sleeve through inner bearings, one end of the front shaft sleeve and one end of the rear shaft sleeve are connected with a rotary head, the other end of the front shaft sleeve and the other end of the rear shaft sleeve are connected with a rotary buffer shaft, the other end of the rotary buffer shaft sleeve is connected with a motor, a motor base is fixed on the base plate, the motor base is sleeved on the rotary buffer shaft, and the other end of the rotary buffer shaft sleeve is connected with a motor.

7. The gas spring assembly detection device of claim 1, wherein: the visual detection assembly comprises a second mounting rail, a second bracket is mounted on the second mounting rail and used for supporting the gas spring, and visual modules are arranged on the second bracket at two ends.