CN212245170U - An automobile wheel hub detection system - Google Patents
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Abstract
本实用新型公开一种汽车轮毂检测系统,其特征在于,包括输送模块、定位转移模块以及检测模块;所述输送模块包括传送辊道以及顶升输送装置,所述顶升输送装置包括横向输送机构以及驱动所述横向输送机构作竖向运动的竖向驱动机构;所述横向输送机构包括底板以及多个设置在底板上的皮带输送机构;所述定位转移模块包括定位夹具以及驱动所述定位夹具移动的转移送料机构,所述定位夹具包括支架、定位伸缩组件以及支撑组件,所述定位伸缩组件包括两个定位件以及定位驱动机构;所述检测模块包括检测柜以及多个项目检测模组。本实用新型采用全自动化的方式进行检测,有利于提高检测精度,节省人力,并且能确保其他轮毂的正常输送和生产。
The utility model discloses an automobile wheel hub detection system, which is characterized by comprising a conveying module, a positioning transfer module and a detection module; the conveying module comprises a conveying roller table and a jacking and conveying device, and the jacking and conveying device comprises a transverse conveying mechanism and a vertical drive mechanism that drives the transverse conveying mechanism to move vertically; the transverse conveying mechanism includes a base plate and a plurality of belt conveying mechanisms arranged on the base plate; the positioning transfer module includes a positioning fixture and drives the positioning fixture The moving transfer and feeding mechanism, the positioning fixture includes a bracket, a positioning telescopic assembly and a support assembly, the positioning telescopic assembly includes two positioning pieces and a positioning driving mechanism; the detection module includes a detection cabinet and a plurality of item detection modules. The utility model adopts a fully automatic way for detection, which is beneficial to improve the detection accuracy, save manpower, and can ensure the normal transportation and production of other wheel hubs.
Description
技术领域technical field
本实用新型涉及一种汽车检测设备,具体涉及一种汽车轮毂检测系统。The utility model relates to an automobile detection device, in particular to an automobile wheel hub detection system.
背景技术Background technique
汽车轮毂是汽车零部件的一个重要组成部分,是车轮中心安装车轴的部位。在汽车轮毂的批量生产过程中,需要对完成加工或完成某个工序后的半成品进行抽检,其中的检测项目包括汽车轮毂上的安装孔的位置精度、轮毂侧面的圆度以及表面喷漆的质量等。现有技术中,对于汽车轮毂的检测,一般是在生产过程中人工或采用夹具将轮毂从生产线上移出,随后搬运至检测工位,通过人工的方式进行各个项目的测试;这样的检测方式效率低,并且人工检测存在一定的人为误差,另外,在生产线上调取出某个轮毂时,会影响生产线的正常运行,需要停机等待,严重影响生产效率。The hub of an automobile is an important part of auto parts, and it is the part where the axle is installed in the center of the wheel. In the mass production process of automobile wheels, it is necessary to carry out random inspection on the semi-finished products after processing or completing a certain process. The inspection items include the positional accuracy of the mounting holes on the automobile wheel, the roundness of the side of the wheel, and the quality of the surface paint, etc. . In the prior art, for the inspection of automobile wheel hubs, the wheel hubs are generally removed from the production line manually or by using a fixture during the production process, and then transported to the inspection station, and the test of each item is carried out manually; such a detection method is efficient. In addition, when a certain wheel is removed from the production line, the normal operation of the production line will be affected, and it will be necessary to stop and wait, which will seriously affect the production efficiency.
实用新型内容Utility model content
本实用新型目的在于克服现有技术的不足,提供一种汽车轮毂检测系统,该系统采用全自动化的方式进行检测,有利于提高检测精度,节省人力,并且能确保其他轮毂的正常输送和生产。The purpose of the utility model is to overcome the deficiencies of the prior art and provide an automobile wheel hub detection system, which adopts a fully automated method for detection, which is beneficial to improve detection accuracy, save manpower, and ensure the normal transportation and production of other wheel hubs.
本实用新型的目的通过以下技术方案实现:The purpose of the present utility model is achieved through the following technical solutions:
一种汽车轮毂检测系统,其特征在于,包括输送模块、定位转移模块以及检测模块;其中,所述输送模块包括用于纵向输送汽车轮毂的传送辊道以及顶升输送装置,所述顶升输送装置包括横向输送机构以及驱动所述横向输送机构作竖向运动的竖向驱动机构,所述横向输送机构设置在所述传送辊道的下方;所述横向输送机构包括底板以及多个设置在底板上的皮带输送机构,所述多个皮带输送机构均包括电机、主动轮、从动轮以及环绕设置在主动轮和从动轮之间的同步带,所述电机的动力输出轴与所述主动轮连接,所述底板上设有多个等间距设置的安装架,所述安装架的宽度比传送辊道上的传动辊之间的间隙小,且多个安装架均设置在传送辊道上的传动辊之间的间隙对应处,所述多个皮带输送机构的主动轮和从动轮与分别设置在所述多个安装架上;所述定位转移模块包括定位夹具以及驱动所述定位夹具移动的转移送料机构,所述定位夹具设置在所述横向输送机构的出口对应处,所述定位夹具包括支架、设置在支架上的定位伸缩组件以及支撑组件,所述定位伸缩组件包括两个相对设置的定位件以及驱动所述两个定位件同时作相互靠近或远离的定位驱动机构,所述支撑组件包括两个设置在所述支架上的支撑杆,所述两个支撑杆分别设置在所述定位伸缩组件的两侧,且支撑杆两端的延伸方向与所述定位件的伸缩方向平行;所述检测模块包括检测柜以及多个设置在检测柜内用于检测轮毂参数的项目检测模组,所述检测柜的一侧设有进料窗口,该进料窗口与所述定位夹具移动的方向对应设置。本实施例中,所述竖向驱动机构由电机和丝杆传动机构构成,所述丝杆传动机构的丝杆与电机的主轴连接,所述丝杆传动杆机构的滑块通过驱动件与所述底板连接。An automobile wheel hub detection system is characterized in that it includes a conveying module, a positioning transfer module and a detection module; wherein, the conveying module includes a conveying roller table for longitudinally conveying an automobile wheel hub and a jacking conveying device, the jacking conveying The device includes a transverse conveying mechanism and a vertical driving mechanism for driving the transverse conveying mechanism to move vertically, the transverse conveying mechanism is arranged below the conveying roller table; the transverse conveying mechanism comprises a bottom plate and a plurality of The belt conveying mechanism on the belt conveyor, the plurality of belt conveying mechanisms include a motor, a driving wheel, a driven wheel and a synchronous belt arranged around the driving wheel and the driven wheel, and the power output shaft of the motor is connected with the driving wheel. The bottom plate is provided with a plurality of installation frames arranged at equal intervals, the width of the installation frame is smaller than the gap between the transmission rollers on the conveying roller table, and the plurality of installation frames are arranged between the transmission rollers on the conveying roller table. At positions corresponding to the gaps between the plurality of belt conveying mechanisms, the driving pulleys and the driven pulleys of the plurality of belt conveying mechanisms are respectively arranged on the plurality of mounting frames; the positioning and transfer module includes a positioning fixture and a transfer and feeding mechanism that drives the positioning fixture to move. , the positioning fixture is arranged at the corresponding position of the outlet of the transverse conveying mechanism, the positioning fixture includes a bracket, a positioning telescopic assembly and a support assembly arranged on the bracket, and the positioning telescopic assembly includes two oppositely arranged positioning members and A positioning driving mechanism that drives the two positioning members to approach or move away from each other at the same time, the support assembly includes two support rods arranged on the bracket, and the two support rods are respectively arranged on the position of the positioning telescopic assembly. two sides, and the extension direction of both ends of the support rod is parallel to the extension direction of the positioning member; the detection module includes a detection cabinet and a plurality of item detection modules arranged in the detection cabinet for detecting the parameters of the wheel hub, the detection cabinet A feeding window is provided on one side of the locating jig, and the feeding window is set corresponding to the moving direction of the positioning fixture. In this embodiment, the vertical drive mechanism is composed of a motor and a screw transmission mechanism, the screw of the screw transmission mechanism is connected with the main shaft of the motor, and the slider of the screw transmission rod mechanism is connected to the connection to the bottom plate.
上述汽车轮毂检测系统的工作原理是:The working principle of the above automobile wheel detection system is:
完成所有工序轮毂成品或者完成部分工序的轮毂半成品依次排列放置在所述传送辊道上,并在传送辊道的带动下逐渐向前输送;当需要对这一批的轮毂进行抽检时,所述传送辊道暂停运行,随后通过竖向驱动机构驱动所述顶升输送机构向上移动,使得位于与顶升输送机构上方的轮毂被顶升输送机构上的多个皮带输送机构顶起离开传送辊道,接着在皮带输送机构的带动下,被顶起的轮毂作横向移动,直至该轮毂移动离开皮带输送机构且滑落至所述定位夹具上,当该轮毂离开皮带输送机构后,竖向驱动机构即可驱动横向输送机构向下移动,使得底板上的皮带输送机构低于传送辊道上的传送辊,所述传送辊道继续运行,确保其他轮毂的正常输送;滑落至定位夹具上的轮毂支撑在所述两个支撑杆上,所述两个定位件位于轮毂的中圈内,此时的轮毂自由地放置在定位夹具的两个支撑杆上,其位置未能固定,随后在定位驱动机构的驱动下,所述两个定位件背向移动,使得定位件抵紧在轮毂的内圈上,将轮毂调整至预设的位置上,并且将轮毂夹紧;紧接着,在转移送料机构的带动下,驱动定位夹具通过检测柜的进料窗口,最终移动至检测柜内的检测位置上,最后检测柜内的项目检测模组对该轮毂进行检测,获取相关信息和参数,完成整个汽车轮毂的抽检。完成检测后的轮毂可通过定位转移模块以及顶升输送模块将轮毂输送返回至传送辊道上,重新按照原来的输送路线进行输送,或者由其他输送机构将完成检测的轮毂转移运送至其他工位上。The finished wheel hubs that have completed all the processes or the semi-finished wheel hubs that have completed part of the process are placed in sequence on the transfer roller table, and are gradually transported forward under the drive of the transfer roller table; The roller table is suspended, and then the vertical drive mechanism drives the lifting and conveying mechanism to move upward, so that the hub located above the jacking and conveying mechanism is lifted by a plurality of belt conveying mechanisms on the lifting and conveying mechanism to leave the conveying roller table, Then, driven by the belt conveying mechanism, the raised hub moves laterally until the hub moves away from the belt conveying mechanism and slides down onto the positioning fixture. When the hub leaves the belt conveying mechanism, the vertical drive mechanism can Drive the transverse conveying mechanism to move downward, so that the belt conveying mechanism on the bottom plate is lower than the conveying rollers on the conveying roller table, and the conveying roller table continues to run to ensure the normal conveying of other hubs; the hub that slides down to the positioning fixture is supported on the On the two support rods, the two positioning pieces are located in the middle ring of the wheel hub. At this time, the wheel hub is freely placed on the two support rods of the positioning fixture, and its position cannot be fixed, and then driven by the positioning driving mechanism. , the two positioning members move back to make the positioning members abut against the inner ring of the hub, adjust the hub to a preset position, and clamp the hub; then, driven by the transfer feeding mechanism, The positioning fixture is driven through the feeding window of the detection cabinet, and finally moves to the detection position in the detection cabinet. Finally, the item detection module in the detection cabinet detects the wheel hub, obtains relevant information and parameters, and completes the sampling inspection of the entire automobile wheel hub. After the inspection, the wheel hub can be transported back to the conveying roller table through the positioning transfer module and the jacking conveying module, and conveyed according to the original conveying route again, or the inspected wheel hub can be transferred to other stations by other conveying mechanisms. .
本实用新型的一个优选方案,其中,所述安装架包括底座以及两个安装板,所述两个安装板均设置在所述底座上,且所述两个安装板相对设置,所述皮带输送机构的主动轮和从动轮均设置在所述两个安装板之间且位于两个安装板的两端。In a preferred solution of the present invention, the mounting frame includes a base and two mounting plates, the two mounting plates are both arranged on the base, and the two mounting plates are arranged opposite to each other, and the belt conveys Both the driving wheel and the driven wheel of the mechanism are arranged between the two mounting plates and at both ends of the two mounting plates.
优选地,所述多个皮带输送机构共用一个电机,所述电机设置在底板的底部;每个皮带输送机构还包括传动轴,该传动轴的一端与主动轮连接,另一端穿过安装板后通过动力传动组件与所述电机的动力输出轴连接。Preferably, the plurality of belt conveying mechanisms share a motor, and the motor is arranged at the bottom of the bottom plate; each belt conveying mechanism further includes a transmission shaft, one end of the transmission shaft is connected with the driving pulley, and the other end passes through the mounting plate It is connected with the power output shaft of the electric motor through a power transmission assembly.
本实用新型的一个优选方案,所述横向输送机构与定位转移模块之间设有过渡送料模块,该过渡送料模块包括中间过渡架以及设置在中间过渡架上的倍速链机构,所述倍速链机构的一端与所述横向输送机构的出料端对应,另一端与所述定位转移模块的定位夹具对应设置。In a preferred solution of the present invention, a transition feeding module is arranged between the transverse conveying mechanism and the positioning and transferring module, and the transition feeding module includes an intermediate transition frame and a double-speed chain mechanism arranged on the intermediate transition frame. The double-speed chain mechanism One end corresponds to the discharge end of the transverse conveying mechanism, and the other end corresponds to the positioning fixture of the positioning transfer module.
优选地,沿着轮毂在倍速链机构上的移动方向,所述定位夹具设置在所述倍速链机构的末端的下方;所述转移送料机构包括升降驱动机构以及直线驱动机构,所述定位夹具设置在升降驱动机构的驱动端上,所述升降驱动机构设置在所述直线驱动机构的驱动端上。Preferably, along the moving direction of the hub on the double-speed chain mechanism, the positioning fixture is arranged below the end of the double-speed chain mechanism; the transfer and feeding mechanism includes a lift drive mechanism and a linear drive mechanism, and the positioning fixture is provided with On the drive end of the lift drive mechanism, the lift drive mechanism is provided on the drive end of the linear drive mechanism.
本实用新型的一个优选方案,所述支架包括固定板以及支撑连接板,所述支撑连接板设置在所述固定板的顶面上,所述定位驱动机构设置在所述固定板的底面;所述支撑连接板的两端分别向固定板的两侧延伸设置,所述两个支撑杆分别连接在所述支撑连接板的两端。In a preferred solution of the present invention, the bracket includes a fixing plate and a supporting connecting plate, the supporting connecting plate is arranged on the top surface of the fixing plate, and the positioning driving mechanism is arranged on the bottom surface of the fixing plate; The two ends of the supporting connecting plate are respectively extended to the two sides of the fixing plate, and the two supporting rods are respectively connected to the two ends of the supporting connecting plate.
优选地,所述定位件包括连接件以及夹紧块,所述连接件的一端与定位驱动机构的动力输出端连接,另一端向上延伸设置且与所述夹紧块连接,所述夹紧块比所述支撑杆高;所述夹紧块上设有用于与轮毂内圈接触的夹紧部,该夹紧部呈圆弧形设置。Preferably, the positioning member includes a connecting member and a clamping block, one end of the connecting member is connected with the power output end of the positioning driving mechanism, and the other end is extended upward and connected with the clamping block, the clamping block It is higher than the support rod; the clamping block is provided with a clamping part for contacting with the inner ring of the wheel hub, and the clamping part is arranged in an arc shape.
优选的,所述定位驱动机构包括两个驱动气缸,该两个驱动气缸均设置在所述固定板上,该两个驱动气缸的伸缩件分别与两个定位件上的连接件连接。Preferably, the positioning driving mechanism includes two driving cylinders, both of which are arranged on the fixing plate, and the telescopic parts of the two driving cylinders are respectively connected with the connecting parts on the two positioning parts.
本实用新型的一个优选方案,所述检测柜的内壁设有检测定位组件,该检测定位组件包括垫板以及设置在垫板上的两个定位板,所述两个定位板呈钝角连接设置,所述两个定位板的定位面朝向所述进料窗口。In a preferred solution of the present utility model, the inner wall of the detection cabinet is provided with a detection and positioning assembly, the detection and positioning assembly includes a backing plate and two positioning plates arranged on the backing plate, and the two positioning plates are connected and arranged at an obtuse angle, The positioning surfaces of the two positioning plates face the feeding window.
本实用新型的一个优选方案,所述项目检测模组包括图像识别处理模组以及圆度检测模组;其中,所述图像识别处理模组包括两个摄像头以及处理器,所述两个摄像头分别设置在检测柜的其中两个相对的内壁上;所述圆度检测模组包括圆度检测器及数据记录仪。In a preferred solution of the present invention, the item detection module includes an image recognition processing module and a roundness detection module; wherein, the image recognition processing module includes two cameras and a processor, and the two cameras are respectively It is arranged on two opposite inner walls of the detection cabinet; the roundness detection module includes a roundness detector and a data recorder.
本实用新型与现有技术相比具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、本实用新型采用全自动化的方式进行轮毂检测,有利于提高检测精度,节省人力,并且对其他轮毂的输送影响小,有利于确保其他轮毂的正常输送和生产。1. The utility model adopts a fully automated way to detect the hub, which is beneficial to improve the detection accuracy, save manpower, and has little impact on the transportation of other hubs, which is beneficial to ensure the normal transportation and production of other hubs.
2、本实用新型通过定位夹具同时完成对待检测轮毂的定位和夹紧,快速方便,有利于加快轮毂的检测速度,并且能有效提高轮毂检测时的位置精度,有利于提高检测质量。2. The utility model simultaneously completes the positioning and clamping of the hub to be detected through the positioning fixture, which is fast and convenient, helps to speed up the detection speed of the hub, and can effectively improve the position accuracy during detection of the hub, which is beneficial to improve the detection quality.
附图说明Description of drawings
图1-图3为本实用新型的汽车轮毂检测系统的第一种具体实施方式的结构示意图,其中,图1为俯视图(转移送料机构未显示),图2为立体图(转移送料机构未显示),图3为主视结构简图。1 to 3 are schematic structural diagrams of the first specific embodiment of the automobile wheel hub detection system of the present invention, wherein, FIG. 1 is a top view (the transfer and feeding mechanism is not shown), and FIG. 2 is a perspective view (the transfer and feeding mechanism is not shown) , Figure 3 is a schematic diagram of the main view structure.
图4为横向输送机构的立体图(同步带未显示)。FIG. 4 is a perspective view of the transverse conveying mechanism (the timing belt is not shown).
图5为横向输送机构的另一视角立体图。FIG. 5 is a perspective view of the lateral conveying mechanism from another perspective.
图6-图7为定位夹具以及定位驱动机构的结构示意图,其中,图6为俯视图(虚线表示为轮毂的轮廓),图7为立体图。6-7 are schematic structural diagrams of the positioning fixture and the positioning driving mechanism, wherein, FIG. 6 is a top view (dotted line represents the outline of the wheel hub), and FIG. 7 is a perspective view.
图8-图9为检测柜的结构示意图,其中,图8为主视图,图9为立体图。8-9 are schematic diagrams of the structure of the detection cabinet, wherein, FIG. 8 is a front view, and FIG. 9 is a perspective view.
具体实施方式Detailed ways
下面结合实施例和附图对本实用新型作进一步描述,但本实用新型的实施方式不仅限于此。The present utility model will be further described below with reference to the embodiments and the accompanying drawings, but the embodiments of the present utility model are not limited thereto.
实施例1Example 1
参见图1-图9,本实施例的汽车轮毂检测系统,包括输送模块、定位转移模块以及检测模块;其中,所述输送模块包括用于纵向输送汽车轮毂的传送辊道1 以及顶升输送装置,所述顶升输送装置包括横向输送机构2以及驱动所述横向输送机构2作竖向运动的竖向驱动机构6,所述横向输送机构2设置在所述传送辊道1的下方;所述横向输送机构2包括底板10以及多个设置在底板10上的皮带输送机构,所述多个皮带输送机构均包括电机15、主动轮12、从动轮13 以及环绕设置在主动轮12和从动轮13之间的同步带,所述电机15的动力输出轴与所述主动轮12连接,所述底板10上设有多个等间距设置的安装架11,所述安装架11的宽度比传送辊道1上的传动辊之间的间隙小,且多个安装架11 均设置在传送辊道1上的传动辊之间的间隙对应处,所述多个皮带输送机构的主动轮12和从动轮13与分别设置在所述多个安装架11上;所述定位转移模块包括定位夹具4以及驱动所述定位夹具4移动的转移送料机构,所述定位夹具4 设置在所述横向输送机构2的出口对应处,所述定位夹具4包括支架、设置在支架上的定位伸缩组件以及支撑组件,所述定位伸缩组件包括两个相对设置的定位件以及驱动所述两个定位件同时作相互靠近或远离的定位驱动机构22,所述支撑组件包括两个设置在所述支架上的支撑杆17,所述两个支撑杆17分别设置在所述定位伸缩组件的两侧,且支撑杆17两端的延伸方向与所述定位件的伸缩方向平行;所述检测模块包括检测柜5以及多个设置在检测柜5内用于检测轮毂参数的项目检测模组,所述检测柜5的一侧设有进料窗口29,该进料窗口 29与所述定位夹具4移动的方向对应设置。本实施例中,所述竖向驱动机构6 由电机和丝杆传动机构构成,所述丝杆传动机构的丝杆与电机的主轴连接,所述丝杆传动杆机构的滑块通过驱动件与所述底板10连接。1-9, the vehicle wheel hub detection system of this embodiment includes a conveying module, a positioning transfer module, and a detection module; wherein, the conveying module includes a conveying roller table 1 for longitudinally conveying an automobile wheel hub and a jacking conveying device , the lifting conveying device includes a
参见图4和图5,所述安装架11包括底座以及两个安装板,所述两个安装板均设置在所述底座上,且所述两个安装板相对设置,所述皮带输送机构的主动轮12和从动轮13均设置在所述两个安装板之间且位于两个安装板的两端。通过设置这样的安装架11,结构简单,便于制造,并且方便与传送辊道1上的传送辊错开,以便实现横向输送机构2的升降,从而实现将需要检测的轮毂转移送走离开传送辊道1。Referring to FIG. 4 and FIG. 5 , the
参见图5,所述多个皮带输送机构共用一个电机15,所述电机15设置在底板10的底部;每个皮带输送机构还包括传动轴14,该传动轴14的一端与主动轮12连接,另一端穿过安装板后通过动力传动组件与所述电机15的动力输出轴连接。通过设置这样的传动机构,以便采用一个电机15带动所有皮带传动机构运行,从而带动轮毂的横向移动,采用一个电机15能保证所有皮带传动机构的同步性,有利于提高轮毂的移动稳定性,并且节省空间,降低成本。本实施例中,所述动力传动组件可由齿链传动组件构成。5, the plurality of belt conveying mechanisms share a
参见图1-图3,所述横向输送机构2与定位转移模块之间设有过渡送料模块,该过渡送料模块包括中间过渡架7以及设置在中间过渡架7上的倍速链机构3,所述倍速链机构3的一端与所述横向输送机构2的出料端对应,另一端与所述定位转移模块的定位夹具4对应设置。通过过渡送料模块的设置,使得待检测的轮毂在横向输送机构2与定位夹具4之间的过渡更加顺畅,让轮毂更加稳定且快速地移动至定位夹具4中,以便进行下一步的转移和检测。Referring to FIGS. 1 to 3 , a transition feeding module is provided between the lateral conveying
参见图1-图3,沿着轮毂在倍速链机构3上的移动方向,所述定位夹具4 设置在所述倍速链机构3的末端的下方;所述转移送料机构包括升降驱动机构9 以及直线驱动机构8,所述定位夹具4设置在升降驱动机构9的驱动端上,所述升降驱动机构9设置在所述直线驱动机构8的驱动端上。当轮毂移动至倍速链机构3的末端时,所述升降驱动机构9驱动定位夹具4上升,在上升过程中所述两个支撑杆17将轮毂顶起(此时轮毂支撑在所述两个支撑杆17上,所述两个定位件位于轮毂的内圈内),使得轮毂离开倍速链机构3;随后所述定位驱动机构22驱动两个定位件背向移动,完成对轮渡的定位以及夹紧,并且在直线驱动机构8的带动下,将定位夹具4、轮毂以及升降驱动机构9输送至检测柜5中,进行轮毂的各个项目检测。本实施例中,所述升降驱动机构9可由气缸或丝杆传动机构构成,所述直线驱动机构8可由同步带传动机构或其他现有技术中的直线式驱动机构构成。1-3, along the moving direction of the hub on the double-
参见图6-图7,所述支架包括固定板21以及支撑连接板16,所述支撑连接板16设置在所述固定板21的顶面上,所述定位驱动机构22设置在所述固定板 21的底面;所述支撑连接板16的两端分别向固定板21的两侧延伸设置,所述两个支撑杆17分别连接在所述支撑连接板16的两端;所述升降驱动机构9的驱动端与所述支撑连接板16的底部连接。通过设置这样的支架,便于定位件、定位驱动机构22以及支撑杆17的安装,并且结构简单。6-7, the bracket includes a fixing
参见图6-图7,所述定位件包括连接件20以及夹紧块18,所述连接件20 的一端与定位驱动机构22的动力输出端连接,另一端向外倾斜且向上延伸设置,连接件20的上端与所述夹紧块18连接,所述夹紧块18比所述支撑杆17高;所述夹紧块18上设有用于与轮毂内圈接触的夹紧部19,该夹紧部19呈圆弧形设置。通过设置这样的定位件,便于与定位驱动机构22连接;另外,将夹紧块 18上的夹紧部19设置为圆弧形,以便与轮毂的内圈匹配,有利于增大与轮毂的接触面积,对轮毂的定位和夹紧更加稳定。6-7, the positioning member includes a connecting
参见图6-图7,所述定位驱动机构22包括两个驱动气缸,该两个驱动气缸均设置在所述固定板21上,该两个驱动气缸的伸缩件分别与两个定位件上的连接件20连接。Referring to FIGS. 6-7 , the
参见图8-图9,所述检测柜5的内壁设有检测定位组件,该检测定位组件包括垫板24以及设置在垫板24上的两个定位板25,所述两个定位板25呈钝角连接设置,所述两个定位板25的定位面朝向所述进料窗口29。待检测的轮毂在转移送料机构的带动下进入检测柜5,并继续向前移动,直至轮毂的圆周侧面与所述两个定位板25的定位面接触,转移送料机构停止驱动定位夹具4移动,从而完成轮毂在检测柜5内的定位,以便检测柜5内的项目检测模组准确对轮毂进行检测;这样的检测定位组件结构简单并且效果好。本实施例中,所述两个定位板25上均设有定位传感器26,当轮毂与定位板25接触时,所述定位传感器 26将感应信号传送至转移送料机构中,转移送料机构立即停止运行。8-9, the inner wall of the
本实施例中,还可在检测柜5上设置伸缩驱动机构,用于驱动所述两个定位板25作水平方向的伸缩移动。所述伸缩驱动机构可由气缸构成。当待检测的轮毂进入检测柜5后需要进行定位时,所述伸缩驱动机构驱动两个定位板25向检测柜5内移动,并移动至预设的定位位置上,实现对轮毂的定位;当完成对轮毂的定位后,所述伸缩驱动机构驱动两个定位板25向检测柜5外移动,离开检测柜5,不再与轮毂接触,有利于提高对轮毂的检测质量;另外,还可设置驱动距离可控制的伸缩驱动机构,以便对两个定位板25的移动距离进行调整,从而适应不同尺寸的轮毂定位。In this embodiment, a telescopic drive mechanism may also be provided on the
参见图8-图9,所述项目检测模组包括图像识别处理模组23以及圆度检测模组28;其中,所述图像识别处理模组23包括两个摄像头27以及处理器,所述两个摄像头27分别设置在检测柜5的其中两个相对的内壁上;所述圆度检测模组28包括圆度检测器及数据记录仪。图像识别处理模组23的摄像头27对轮毂的外形轮廓、轮毂上的安装孔位置以及喷漆质量等进行拍摄及、并传输后后台的处理器进行识别处理;通过圆度检测模组28的设置,实现对轮毂的外圆面面的圆度检测。另外,还可根据实际情况在检测柜5内设置其他项目检测模组。8-9, the item detection module includes an image
本实施例中,所述转移送料机构还包括转动驱动机构,该转动驱动机构设置在所述升降驱动机构9的驱动端上,所述定位夹具4设置在转动驱动机构的驱动端上。这样,使得进入到检测柜5后,通过转动驱动机构驱动定位夹具4 转动,从而带动轮毂转动,实现对转动姿态下的轮毂进行相关的项目检测。其中,所述转动驱动机构可由电机和齿轮传动机构或齿链传动机构或其他现有技术中的转动传动机构构成。In this embodiment, the transfer and feeding mechanism further includes a rotary drive mechanism, which is provided on the drive end of the
参见图1-图9,本实施例的汽车轮毂检测系统的工作原理是:Referring to FIG. 1-FIG. 9, the working principle of the automobile wheel hub detection system of this embodiment is:
完成所有工序轮毂成品或者完成部分工序的轮毂半成品依次排列放置在所述传送辊道1上,并在传送辊道1的带动下逐渐向前输送;当需要对这一批的轮毂进行抽检时,所述传送辊道1暂停运行,随后通过竖向驱动机构6驱动所述顶升输送机构向上移动,使得位于与顶升输送机构上方的轮毂被顶升输送机构上的多个皮带输送机构顶起离开传送辊道1,接着在皮带输送机构的带动下,被顶起的轮毂作横向移动,直至该轮毂移动离开皮带输送机构且滑落至所述定位夹具4上,当该轮毂离开皮带输送机构后,竖向驱动机构6即可驱动横向输送机构2向下移动,使得底板10上的皮带输送机构低于传送辊道1上的传送辊,所述传送辊道1继续运行,确保其他轮毂的正常输送;滑落至定位夹具4上的轮毂支撑在所述两个支撑杆17上,所述两个定位件位于轮毂的中圈内,此时的轮毂自由地放置在定位夹具4的两个支撑杆17上,其位置未能固定,随后在定位驱动机构22的驱动下,所述两个定位件背向移动,使得定位件抵紧在轮毂的内圈上,将轮毂调整至预设的位置上,并且将轮毂夹紧;紧接着,在转移送料机构的带动下,驱动定位夹具4通过检测柜5的进料窗口29,最终移动至检测柜5内的检测位置上,最后检测柜5内的项目检测模组对该轮毂进行检测,获取相关信息和参数,完成整个汽车轮毂的抽检。完成检测后的轮毂可通过定位转移模块以及顶升输送模块将轮毂输送返回至传送辊道1上,重新按照原来的输送路线进行输送,或者由其他输送机构将完成检测的轮毂转移运送至其他工位上。The finished wheel hubs that have completed all the processes or the semi-finished wheel hubs that have completed some of the processes are placed in sequence on the transfer roller table 1, and are gradually transported forward under the drive of the transfer roller table 1; The conveying
实施例2Example 2
本实施例与实施例1的不同之处在于,所述横向输送机构2与定位夹具4 之间通过机械手来完成待检测轮毂的转移。采用机械手的方式实现轮毂的转移,其灵活性更高,能采用一个机械手来对接多个定位夹具4,以提高抽检数量和速度。The difference between this embodiment and
上述为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述内容的限制,其他的任何未背离本实用新型的精神实质与原理下所做的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above are the preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited by the above-mentioned contents, and any other changes, modifications, substitutions, and combinations made without departing from the spirit and principle of the present utility model , simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present invention.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113568381A (en) * | 2021-05-19 | 2021-10-29 | 张炜 | A control system based on PLC industrial automation |
| CN115123741A (en) * | 2022-07-21 | 2022-09-30 | 山东鲁新起重设备有限公司 | Bridge crane crossbeam bearing performance check out test set |
| CN117589481A (en) * | 2024-01-19 | 2024-02-23 | 寿光福麦斯轮胎有限公司 | Rubber tyre performance testing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113568381A (en) * | 2021-05-19 | 2021-10-29 | 张炜 | A control system based on PLC industrial automation |
| CN115123741A (en) * | 2022-07-21 | 2022-09-30 | 山东鲁新起重设备有限公司 | Bridge crane crossbeam bearing performance check out test set |
| CN117589481A (en) * | 2024-01-19 | 2024-02-23 | 寿光福麦斯轮胎有限公司 | Rubber tyre performance testing device |
| CN117589481B (en) * | 2024-01-19 | 2024-04-19 | 寿光福麦斯轮胎有限公司 | Rubber tyre performance testing device |
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