CN219030710U - Automatic tray arranging machine - Google Patents

Abstract

The utility model discloses an automatic tray arranging machine which comprises a tray feeding mechanism, a conveying mechanism, a feeding mechanism, a detecting mechanism and a tray collecting mechanism which are arranged on a rack, wherein the conveying mechanism is provided with a tray arranging station and a tray feeding jacking device, the feeding mechanism comprises a direct vibration feeder and a flexible vibration tray, and the detecting mechanism comprises a CCD (charge coupled device) camera. The automatic disc arranging machine adopts a motion control system to control the mechanical action of equipment and the logical operation of data, adopts PC interface operation and production process parameter input, not only can automatically arrange small hardware products according to correct postures and positions, but also can control quality, realizes automatic operation and improves efficiency.

Description

Automatic tray arranging machine

Technical Field

The utility model relates to the technical field of disc arranging machines, and particularly discloses an automatic disc arranging machine.

Background

At present, the technology of the plastic sucking disc for the small-size hardware products is known, and an operator manually puts the small hardware into the plastic sucking disc according to the same gesture. The operators can easily put the product in wrong postures or in missed postures after long-time continuous work due to factors such as emotion, physical fatigue and the like during operation, and the quality management after the swinging of the tray is difficult due to smaller specifications of the small hardware products, and the problem of low efficiency of manual swinging of the tray is solved. Therefore, there is a need for a solution that accurately and efficiently sways a small hardware product.

Disclosure of Invention

In order to overcome the defects that the product placement errors and missed placement are easily caused by the emotional physical fatigue of operators in the prior art, particularly the quality of the small hardware product package is not well controlled and the like, the utility model aims to provide an automatic tray arranging machine.

In order to achieve the above object, the utility model provides an automatic tray arranging machine, which comprises a rack; still including setting up in the frame pan feeding mechanism, transport mechanism, feed mechanism, detection mechanism and receiving dish mechanism, pan feeding mechanism is used for transferring the plastic uptake dish to transport mechanism, and transport mechanism is used for transmitting the plastic uptake dish and removes, and detection mechanism sets up in the top of feed mechanism and is used for discernment hardware product's gesture and position, and feed mechanism is arranged in the plastic uptake dish with qualified hardware product after detecting, and receiving dish mechanism is used for collecting the plastic uptake dish that holds the hardware product.

Specifically, the upper disc mechanism comprises a tray bearing frame, a transverse movable assembly, a longitudinal movable assembly and a first pickup assembly, wherein the tray bearing frame is arranged on one side, close to the starting end of the conveying mechanism, of the frame and is used for bearing stacked plastic sucking discs, the transverse movable assembly is arranged on the frame and is movably connected to the transverse movable assembly, the first pickup assembly is movably connected to the longitudinal movable assembly and is used for picking up the plastic sucking discs, and the transverse movable assembly is matched with the longitudinal movable assembly to drive the first pickup assembly so that the first pickup assembly can transfer the plastic sucking discs to the conveying mechanism.

Specifically, the upper disc mechanism further comprises an upper disc jacking device, wherein the upper disc jacking device is arranged on the material disc bearing frame and used for pushing the plastic sucking disc borne on the material disc bearing frame to move upwards.

Specifically, the conveying mechanism comprises a conveying frame, a conveying belt and a swaying disc jacking device, a swaying disc station is arranged on the conveying frame, the conveying belt is arranged on the conveying frame, the swaying disc jacking device is arranged on the conveying frame and located in the swaying disc station, and the swaying disc jacking device is used for jacking the plastic sucking disc so as to enable the feeding mechanism to sway the swaying disc.

Specifically, feed mechanism includes that the feeder that directly shakes, flexible vibration dish and wobble plate manipulator, and the pay-off mouth of feeder that directly shakes communicates in flexible vibration dish, and flexible vibration dish sets up in one side of wobble plate station, and wobble plate manipulator is used for picking up the hardware products in the vibration dish and transferring to on transfer mechanism's the plastic uptake dish to carry out the wobble plate.

Specifically, the swinging disc manipulator comprises an X-axis movable assembly, a Y-axis movable assembly, a Z-axis movable assembly and a second pickup assembly, wherein the X-axis movable assembly is used for driving the second pickup assembly to move back and forth along a first horizontal direction, the Y-axis movable assembly is used for driving the second pickup assembly to move back and forth along a second horizontal direction, and the first horizontal direction and the second horizontal direction are arranged in a non-parallel manner; the Z-axis movable assembly is used for driving the second pickup assembly to lift.

Specifically, detection mechanism includes the CCD camera, and the CCD camera sets up in the frame and is located the top of flexible vibration dish, and the CCD camera is used for carrying out discernment detection to the gesture and the position of the hardware product that bear on the flexible vibration dish.

Specifically, the take-up mechanism comprises a take-up frame and a take-up disc jacking device, the take-up disc frame is arranged at one end of the conveying frame, which is far away from the upper disc mechanism, the take-up disc jacking device is arranged on the conveying frame and located below the take-up disc frame, the take-up disc jacking device is used for jacking a plastic absorbing disc transported on the conveying belt onto the take-up disc frame, the take-up disc frame is provided with a movable boss structure, and the boss structure is used for bearing the plastic absorbing disc jacked by the take-up disc jacking device.

Specifically, the device also comprises a PC interface arranged on the frame, wherein the PC interface is used for inputting process parameters, and the PC interface is in signal connection with the disc feeding mechanism, the conveying mechanism, the feeding mechanism, the detecting mechanism and the disc receiving mechanism.

The utility model has the beneficial effects that: the automatic tray arranging machine comprises a tray feeding mechanism, a conveying mechanism, a feeding mechanism, a detecting mechanism and a tray collecting mechanism which are arranged on a frame, wherein the conveying mechanism is provided with a tray arranging station and a tray feeding jacking device, the feeding mechanism comprises a direct vibration feeder and a flexible vibration tray, and the detecting mechanism comprises a CCD camera. In practical application, the power supply of the tray arranging machine is turned on, the equipment is reset, then the hardware products are placed in the feeding mechanism, the plastic sucking disc is placed in the direct vibration feeder of the feeding mechanism, and then the whole machine of the tray arranging machine is started to operate. The operation sequence is that 1, a tray feeding mechanism transfers a plastic sucking tray to a conveying mechanism; 2. the plastic sucking disc is conveyed to a disc arranging station by the conveying mechanism to stop, and the upper disc jacking device lifts the plastic sucking disc; 3. the direct vibration feeder feeds the small hardware products into the flexible vibration disc; 4. a CCD camera in the flexible vibration disc shoots and calculates the graphic coordinates of the hardware products; 5. the second pickup assembly of the feeding mechanism sucks the small hardware products to the plastic sucking disc for discharging according to the calculation result; 6. the plastic sucking disc loaded with the small hardware products is sent to a disc collecting mechanism for collection and batch collection by a conveying mechanism; automatically cycling the steps. The automatic disc arranging machine adopts a motion control system to control the mechanical action of equipment and the logical operation of data, adopts PC interface operation and production process parameter input, not only can automatically arrange small hardware products according to correct postures and positions, but also can control quality, realizes automatic operation and improves efficiency.

Drawings

FIG. 1 is a schematic perspective view of the present utility model;

FIG. 2 is a schematic top view of the present utility model;

FIG. 3 is a schematic perspective view of the tray feeding mechanism, the conveying mechanism and the tray receiving mechanism of the present utility model;

fig. 4 is a schematic perspective view of a feeding mechanism and a detecting mechanism according to the present utility model;

fig. 5 is a schematic perspective view of a receiving mechanism of the present utility model.

The reference numerals include:

1-frame 2-upper disc mechanism 3-conveying mechanism

4-feeding mechanism 5-detecting mechanism 6-coiling mechanism

7-plastic sucking disc 8-PC interface 21-material disc bearing frame

22-transverse movable assembly 23-longitudinal movable assembly 24-first pick-up assembly

25-upper disc jacking device 31-disc arranging station 32-conveying frame

33-conveyor 34-swaying tray lifting device 41-direct vibration feeder

42-flexible vibration disk 43-X-axis movable assembly 44-Y-axis movable assembly

45-Z axis moving component 46-second pickup component 51-CCD camera

61-a disc collecting frame 62-a disc collecting jacking device 63-a boss structure.

Detailed Description

The present utility model will be further described with reference to examples and drawings, which are not intended to be limiting, for the understanding of those skilled in the art.

Referring to fig. 1 to 4, an automatic tray arranging machine of the present utility model includes a frame 1; still including setting up in the upper disc mechanism 2 of frame 1, transport mechanism 3, feed mechanism 4, detection mechanism 5 and take-up disc mechanism 6, upper disc mechanism 2 sets up in transport mechanism 3's initial end and is used for transferring plastic uptake disc 7 to transport mechanism 3, transport mechanism 3 and be used for transmitting plastic uptake disc 7 to remove, detection mechanism 5 sets up in the top of feed mechanism 4 and is used for discernment hardware product's gesture and position, feed mechanism 4 is arranged in the plastic uptake disc 7 with qualified hardware product after the detection, take-up disc mechanism 6 sets up in transport mechanism 3's end and is used for collecting plastic uptake disc 7 that holds the hardware product. In practical production application, the automatic tray arranging machine needs to be connected with 220V alternating current and an air source of 4-6kgf/c square meter. Before the automatic disc arranging machine works, the power supply of the automatic disc arranging machine is firstly turned on, all the mechanisms are reset, small hardware with the specification below 25 multiplied by 15 mm is placed in the feeding mechanism 4, the plastic sucking disc 7 is placed on the disc feeding mechanism 2, then a starting button is pressed, and all the mechanisms of the automatic disc arranging machine start to work.

The working flow of the automatic disc arranging machine is as follows: the upper disc mechanism 2 transfers the plastic sucking disc 7 to the conveying mechanism 3, the conveying mechanism 3 sends the plastic sucking disc 7 to the arranging disc station 31, the detecting mechanism 5 shoots and identifies the hardware products sent out from the feeding mechanism 4 while the feeding mechanism 4 and the conveying mechanism 3 transfer the plastic sucking disc 7, when the hardware products with correct postures and positions are identified, the feeding mechanism 4 transfers the hardware products to the plastic sucking disc 7 waiting at the arranging disc station 31, and the plastic sucking disc 7 full of the hardware products is continuously transferred to the collecting disc mechanism 6 by the conveying mechanism 3 for collection and batching; the above steps are cycled.

Referring to fig. 3, the tray loading mechanism 2 includes a tray carrier 21, a transverse moving component 22, a longitudinal moving component 23 and a first pickup component 24, where the first pickup component 24 is a conventional suction component with a suction nozzle, the tray carrier 21 is disposed on a side of the frame 1 near a start end of the conveying mechanism 3 and is used for carrying an empty plastic tray 7, the transverse moving component 22 is disposed on the frame 1 and is used for driving the longitudinal moving component 23 to move transversely, the longitudinal moving component 23 is movably connected to the transverse moving component 22 and is used for driving the first pickup component 24 to move longitudinally, the first pickup component 24 is movably connected to the longitudinal moving component 23, the first pickup component 24 is used for picking up the plastic tray 7, and the transverse moving component 22 and the longitudinal moving component 23 cooperate to drive the first pickup component 24 so that the first pickup component 24 transfers the plastic tray 7 to the conveying mechanism 3.

When the plastic sucking disc 7 stored on the tray carrying frame 21 is transferred to the conveying mechanism 3, the longitudinal movable assembly 23 drives the first picking assembly 24 to move downwards, the first picking assembly 24 sucks one plastic sucking disc 7, the longitudinal movable assembly 23 drives the first picking assembly 24 to move upwards and reset, the transverse movable assembly 22 drives the longitudinal movable assembly 23 to move transversely to be close to the conveying mechanism 3, so that the first picking assembly 24 sends the plastic sucking disc 7 to the conveying mechanism 3, the longitudinal movable assembly 23 drives the first picking assembly 24 to move downwards, the first picking assembly 24 places the plastic sucking disc 7 on the conveying mechanism 3, and then the longitudinal movable assembly 23 and the first picking assembly 24 reset to wait for transferring the next plastic sucking disc 7.

In particular, the lateral movement assembly 22 and the longitudinal movement assembly 23 are preferably cylinders or motors as power sources, while the first pick-up assembly 24 preferably employs suction nozzles to pick up the item of hardware.

Referring to fig. 3, the tray feeding mechanism 2 further includes a tray feeding device 25, where the tray feeding device 25 is disposed at the bottom of the tray carrier 21 and is used for pushing the plastic uptake tray 7 carried on the tray carrier 21 to move upwards. When the first pickup assembly 24 sucks the plastic tray 7 downwards, the upper tray jacking device 25 can jack up the plastic tray 7 on the tray carrier 21 upwards, so that the first pickup assembly 24 can suck the plastic tray 7 conveniently, and the stroke of the longitudinal movable assembly 23 is compensated, so that the tray carrier 21 can carry more plastic trays 7.

The upper tray lifting device 25 is preferably a cylinder capable of lifting the blister tray 7 so that the first pick-up assembly 24 picks up and transfers the blister tray 7.

Referring to fig. 2 to 3, the conveying mechanism 3 includes a conveying frame 32, a conveying belt 33 and a wobble plate lifting device 34, a wobble plate station 31 is disposed on the conveying frame 32, the conveying frame 32 penetrates through the left side and the right side of the frame 1, one end of the conveying frame 32, which is far away from the upper plate mechanism 2, protrudes out of the frame 1, two conveying belts 33 are respectively disposed on the conveying frame 32, the two conveying belts 33 respectively support two sides of the plastic sucking plate 7 for transportation, the wobble plate station 31 is disposed in the middle of the conveying belt 33, the wobble plate lifting device 34 is disposed on the conveying frame 32 and is located in the wobble plate station 31, and the wobble plate lifting device 34 is used for lifting the plastic sucking plate 7 to enable the feeding mechanism 4 to perform wobble plate. The wobble plate jacking device 34 is preferably an air cylinder and is capable of jacking the blister plate 7 so that the loading mechanism 4 can transfer the small hardware products to the blister plate 7 for wobble.

When the blister tray 7 is transported to the tray station 31, the conveyor belt 33 stops moving, the tray lifting device 34 pushes the blister tray 7 away from the conveyor belt 33, and the tray lifting device 34 resets until the feeding mechanism 4 swings the blister tray 7 full of the item of hardware, the blister tray 7 loaded with the item of hardware returns to the conveyor belt 33 again, and the conveyor belt 33 continues to move to deliver the blister tray 7 to the tray receiving mechanism 6.

Referring to fig. 4, the feeding mechanism 4 includes a direct vibration feeder 41, a flexible vibration plate 42, and a swaying plate manipulator, wherein a feeding port of the direct vibration feeder 41 is connected to the flexible vibration plate 42, the flexible vibration plate 42 is disposed on one side of the swaying plate station 31, and the swaying plate manipulator is used for picking up and transferring the hardware products in the flexible vibration plate 42 onto the plastic suction plate 7 of the conveying mechanism 3 for swaying. Before the automatic tray arranging machine starts to work, batch of small hardware products are placed into the direct vibration feeder 41, the direct vibration feeder 41 sends the small hardware products to the flexible vibration tray 42 through vibration, the flexible vibration tray 42 can adjust the postures of the small hardware products through vibration, and the small hardware products with proper postures are photographed, identified and selected by the detection mechanism 5 to be arranged by the tray arranging manipulator.

Referring to fig. 4, the wobble plate manipulator further includes an X-axis movable assembly 43, a Y-axis movable assembly 44, a Z-axis movable assembly 45, and a second pickup assembly 46, wherein the X-axis movable assembly 43 is disposed on the frame 1, the Y-axis movable assembly 44 is movably disposed on the X-axis movable assembly 43, the Z-axis movable assembly 45 is movably disposed on the Y-axis movable assembly 44, the second pickup assembly 46 is mounted on the Z-axis movable assembly 45 and is used for picking up a hardware product carried on the flexible vibration plate 42, the X-axis movable assembly 43 is used for driving the second pickup assembly 46 to move back and forth along a first horizontal direction, the Y-axis movable assembly 44 is used for driving the second pickup assembly 46 to move back and forth along a second horizontal direction, and the first horizontal direction is non-parallel to the second horizontal direction, and in this embodiment, the first horizontal direction is perpendicular to the second horizontal direction; the Z-axis movable assembly 4 is used for driving the second pickup assembly 46 to lift and lower. The X-axis movable assembly 43, the Y-axis movable assembly 44, and the Z-axis movable assembly 45 are preferably cylinders or motors as power sources, while the second pick-up assembly 46 preferably employs suction nozzles to pick up the hardware items. After the detection mechanism 5 shoots and identifies the small hardware products with correct postures on the flexible vibration disc 42 and identifies the coordinates thereof, the X-axis movable assembly 43, the Y-axis movable assembly 44 and the Z-axis movable assembly 45 drive the second pickup assembly 46 to move according to the coordinate matching, and after the second pickup assembly 46 absorbs the small hardware products, the small hardware products are sent to the plastic sucking disc 7 on the swaying disc station 31 to be placed by the X-axis movable assembly 43, the Y-axis movable assembly 44 and the Z-axis movable assembly 45 to move in a matching way.

Referring to fig. 2 and 4, the detection mechanism 5 includes a CCD camera 51, where the CCD camera 51 is disposed on the frame 1 and above the flexible vibration disk 42, specifically, a gantry frame may be disposed on the frame 1, and the top of the gantry frame spans over the flexible vibration disk 42, the CCD camera 51 is mounted on the gantry frame, and the CCD camera 51 is used for identifying and detecting the gesture and position of the hardware product carried on the flexible vibration disk 42. The CCD camera 51 shoots and calculates the graphic coordinates of the small hardware products, can control the placing posture and the position of the products, and improves the packaging quality of the small hardware products.

Referring to fig. 3 and 5, the take-up mechanism 6 includes a take-up frame 61 and a take-up jack 62, the take-up frame 61 is disposed at an end of the conveying frame 32 far away from the upper disc mechanism 2, the take-up jack 62 is disposed below the take-up frame 61 and is disposed on the conveying frame 32, the take-up jack 62 is used for jack-up of the plastic uptake disc 7 transported on the conveying belt 33 to the take-up frame 61, the take-up frame 61 is provided with a movable boss structure 63, and the boss structure 63 is used for bearing the plastic uptake disc 7 jacked up by the take-up jack 62. When the conveyor belt 33 conveys the plastic uptake disc 7 with the small hardware products to the position of the disc collecting frame 61, the disc collecting jacking device 62 jacks the plastic uptake disc 7 with the small hardware products to the boss structure 63, and the plastic uptake disc 7 with the small hardware products is stacked in the disc collecting frame 61 to wait for transferring to the next link.

The take-up plate jacking device 62 is preferably a cylinder capable of jacking up the blister plate 7 to facilitate placement of the blister plate 7 onto the boss 63 of the take-up plate holder 61 in a stacked batch.

Referring to fig. 1 to 2, the apparatus further includes a PC interface 8 disposed on the frame 1, where the PC interface 8 is used for inputting process parameters. The PC interface 8 is used for operation and production process parameter input, the PC interface 8 is connected with the disc feeding mechanism 2, the conveying mechanism 3, the feeding mechanism 4, the detecting mechanism 5 and the disc collecting mechanism 6 in a signal mode, and operation control operation is simple and flexible.

Referring to FIGS. 3-4, the first pick-up assembly 24 and the second pick-up assembly 46 each comprise a plurality of suction nozzles which are connected to a source of air of 4-6kgf/c square meter and are used for sucking up the plastic tray 7 or the hardware product.

The foregoing is merely exemplary of the present utility model, and those skilled in the art should not be considered as limiting the utility model, since modifications may be made in the specific embodiments and application scope of the utility model in light of the teachings of the present utility model.

Claims (9)

1. An automatic tray arranging machine comprises a frame (1); the method is characterized in that: still including setting up in upper disc mechanism (2), transport mechanism (3), feed mechanism (4), detection mechanism (5) and receipts dish mechanism (6) of frame (1), upper disc mechanism (2) are used for transferring plastic uptake dish (7) to transport mechanism (3), transport mechanism (3) are used for conveying plastic uptake dish (7) and remove, detection mechanism (5) are used for discernment hardware product's gesture and position, feed mechanism (4) are arranged in with the plastic uptake dish (7) of qualified hardware product after detecting, receive dish mechanism (6) are used for collecting plastic uptake dish (7) of holding hardware product.

2. The automatic disc changer according to claim 1, wherein: the upper disc mechanism (2) comprises a tray bearing frame (21), a transverse movable assembly (22), a longitudinal movable assembly (23) and a first pickup assembly (24), wherein the tray bearing frame (21) is used for bearing stacked plastic sucking discs (7), the transverse movable assembly (22) is arranged on the frame (1), the longitudinal movable assembly (23) is movably connected with the transverse movable assembly (22), the first pickup assembly (24) is movably connected with the longitudinal movable assembly (23), the first pickup assembly (24) is used for picking up the plastic sucking discs (7), and the transverse movable assembly (22) is matched with the longitudinal movable assembly (23) to drive the first pickup assembly (24) so that the first pickup assembly (24) can transfer the plastic sucking discs (7) to the conveying mechanism (3).

3. The automatic disc changer according to claim 2, wherein: the upper disc mechanism (2) further comprises an upper disc jacking device (25), and the upper disc jacking device (25) is arranged on the material disc bearing frame (21) and used for pushing the plastic sucking disc (7) borne on the material disc bearing frame (21) to move upwards.

4. The automatic disc changer according to claim 1, wherein: the conveying mechanism (3) comprises a conveying frame (32), a conveying belt (33) and a swaying disc jacking device (34), a swaying disc station (31) is arranged on the conveying frame (32), the conveying belt (33) is arranged on the conveying frame (32), the swaying disc jacking device (34) is arranged on the conveying frame (32) and located in the swaying disc station (31), and the swaying disc jacking device (34) is used for jacking a plastic sucking disc (7) to enable the feeding mechanism (4) to sway discs.

5. The automatic disc changer according to claim 1, wherein: the feeding mechanism (4) comprises a direct vibration feeder (41), a flexible vibration disc (42) and a swaying disc manipulator, a feeding port of the direct vibration feeder (41) is communicated with the flexible vibration disc (42), and the swaying disc manipulator is used for picking up and transferring hardware products in the vibration disc (42) to a plastic sucking disc (7) of the conveying mechanism (3) to be swayed.

6. The automatic disc changer according to claim 5, wherein: the swinging disc manipulator comprises an X-axis movable assembly (43), a Y-axis movable assembly (44), a Z-axis movable assembly (45) and a second pickup assembly (46), wherein the X-axis movable assembly (43) is used for driving the second pickup assembly (46) to move back and forth along a first horizontal direction, the Y-axis movable assembly (44) is used for driving the second pickup assembly (46) to move back and forth along a second horizontal direction, and the first horizontal direction and the second horizontal direction are arranged in a non-parallel manner; the Z-axis movable assembly (45) is used for driving the second pickup assembly (46) to lift.

7. The automatic disc changer according to claim 5, wherein: the detection mechanism (5) comprises a CCD camera (51), the CCD camera (51) is arranged on the frame (1) and located above the flexible vibration disc (42), and the CCD camera (51) is used for identifying and detecting the gesture and the position of a hardware product borne on the flexible vibration disc (42).

8. The automatic disc changer of claim 4, wherein: the take-up mechanism (6) comprises a take-up frame (61) and a take-up jacking device (62), the take-up frame (61) is arranged at one end, far away from the upper disc mechanism (2), of the conveying frame (32), the take-up jacking device (62) is arranged at the conveying frame (32) and located below the take-up frame (61), the take-up jacking device (62) is used for jacking a plastic sucking disc (7) conveyed on the conveying belt (33) to the take-up frame (61), the take-up frame (61) is provided with a movable boss structure (63), and the boss structure (63) is used for bearing the plastic sucking disc (7) jacked by the take-up jacking device (62).

9. The automatic disc changer according to claim 1, wherein: the automatic feeding and discharging device is characterized by further comprising a PC interface (8) arranged on the frame (1), wherein the PC interface (8) is used for inputting process parameters, and the PC interface (8) is in signal connection with the feeding mechanism (2), the conveying mechanism (3), the feeding mechanism (4), the detecting mechanism (5) and the receiving mechanism (6).

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