CN219007068U - Multi-station auxiliary material machine and processing equipment - Google Patents
Multi-station auxiliary material machine and processing equipment Download PDFInfo
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- CN219007068U CN219007068U CN202223033261.2U CN202223033261U CN219007068U CN 219007068 U CN219007068 U CN 219007068U CN 202223033261 U CN202223033261 U CN 202223033261U CN 219007068 U CN219007068 U CN 219007068U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The utility model provides a multi-station auxiliary material machine and processing equipment, wherein the multi-station auxiliary material machine comprises a machine body with an operating platform, the operating platform is rotationally connected with a turntable, the turntable is in driving connection by a rotating motor, a plurality of jigs are annularly arranged on the turntable, at least one feeding mechanism is arranged beside the turntable, the feeding mechanism is connected with the jigs through a material moving manipulator, and a shooting detection mechanism is arranged above the turntable. The processing equipment comprises a multi-station auxiliary material machine, and an upper and lower material manipulator and an NG frame are arranged beside the multi-station auxiliary material machine. According to the utility model, multi-station circulation operation is realized through rotation, the material pasting accuracy is ensured, the working efficiency is improved, and the yield and income are increased. The code scanning structure is additionally arranged, the processing flow of the product can be recorded and traced through the code scanning, and the product tracking is more beneficial to managing, controlling and supervising the product, so that the subsequent processing resources are saved. By additionally arranging the detection structure, whether the product is qualified or not can be judged by photographing, and defective products can be timely found and correspondingly treated.
Description
Technical Field
The utility model belongs to the technical field of machinery, and relates to an automatic material pasting detection device, in particular to a multi-station auxiliary material machine and processing equipment.
Background
In the processing process of electronic products, auxiliary material pasting operation is needed, manual operation is adopted for traditional auxiliary material pasting, so that auxiliary material positioning accuracy is poor, errors are large, defective products are easy to cause, manual operation occupies a large amount of labor force, processing cost is high, and working efficiency is low.
To solve the above problems, for example, chinese patent literature discloses an automatic auxiliary material sticking machine [ chinese patent No.: 202021113437.3 the utility model relates to an automatic auxiliary material pasting machine, which comprises a machine table, wherein a feeding table, a workbench, a sponge strip feeding device and a conveying and auxiliary material pasting manipulator are arranged on the machine table, the sponge strip feeding device is provided with a receiving table, the receiving table is used for accommodating and positioning a sponge strip stripped from a material belt, and the conveying and auxiliary material pasting manipulator is provided with a first action for conveying a material of the feeding table to the workbench and a second action for acquiring the sponge strip on the receiving table and pasting the sponge strip on the material of the workbench. According to the utility model, the stripping of the sponge strip and the material belt is completed through the corner of the stripping table smaller than 90 degrees and the tongue of the material receiving table, and the stripped sponge strip is accurately positioned through the positioning groove; the material carrying and sponge strip pasting operation are completed through the clamping head and the suction nozzle on the multi-axis manipulator, the equipment composition structure is greatly simplified, the suction nozzle and the clamping head are arranged at the front end of the multi-axis manipulator in a mutually perpendicular mode, and the multi-axis manipulator is convenient to switch between carrying and sponge strip pasting actions.
According to the technical scheme, the positioning table is used as a fixed carrier of a product, so that the positioning table cannot move, namely, only one station is arranged on the positioning table, the material pasting operation of one product can be completed at a time, the processing efficiency is low, and the yield is influenced. Meanwhile, the equipment has a complex structure, more parts and increased maintenance difficulty. In addition, the functions of tracking, detecting and the like are lacking, and whether the product is qualified after the product is pasted can not be judged.
Disclosure of Invention
The utility model aims to solve the problems in the prior art, and provides a multi-station auxiliary material machine and processing equipment for synchronously processing and improving the yield through rotating and circulating a plurality of stations and detecting and improving the product yield in a matching way.
The aim of the utility model can be achieved by the following technical scheme: the utility model provides a multistation auxiliary material machine, includes the fuselage that has the operation panel, rotate on the operation panel and connect the carousel, the carousel is connected by rotation motor drive, a plurality of jigs of annular array on the carousel, the carousel side sets up at least one feeding mechanism, feeding mechanism with link up through moving the material manipulator between the tool, shooting detection mechanism is erect to the top of carousel.
In the multi-station auxiliary material machine, the jig is provided with a material carrying station, a plurality of supporting pads are arranged in the material carrying station in a protruding mode, and a positioning clamping assembly is arranged on the periphery of the material carrying station.
In the multi-station auxiliary material machine, the positioning and clamping assembly comprises an X limiting block positioned on one side X of the material carrying station, an X cylinder is arranged on the other side X of the material carrying station, and the X cylinder stretches and contracts to drive an X clamping block facing the material carrying station; the positioning and clamping assembly further comprises a Y limiting block positioned on one side Y edge of the material carrying station, a Y cylinder is arranged on the other side Y edge of the material carrying station, and the Y cylinder is driven to stretch out and draw back to face the Y clamping block of the material carrying station.
In the multi-station auxiliary material machine, the feeding mechanism comprises a feeding frame, a feeding motor is arranged on the feeding frame, a feeding disc, a plurality of guide rollers and a discharging disc are rotatably connected on the feeding frame, a rotating shaft of the feeding motor is connected with a center shaft of the feeding disc, a material belt is wound on the feeding disc, and the material belt is in a tensioning state and passes through the guide rollers to be wound on the discharging disc.
In the multi-station auxiliary material machine, the material moving manipulator comprises a base, a rotating arm is arranged on the base, and the tail end of the rotating arm is rotationally connected with the material absorbing head.
In the multi-station auxiliary material machine, the shooting detection mechanism comprises a bracket erected above the turntable, a camera is fixedly arranged on the bracket, and a lens of the camera is downwards aligned with the jig on the turntable; the rotary table is characterized in that a truss is arranged above the rotary table, a code scanning gun is fixedly arranged on the truss, and a scanning opening of the code scanning gun is arranged downwards.
In the multi-station auxiliary material machine, the rotating motor is fixedly arranged below the operating platform, a rotating hole is formed in the operating platform, a bearing is arranged in the rotating hole, and a rotating shaft of the rotating motor penetrates through the bearing from bottom to top and is fixedly connected with the center of the turntable.
The processing equipment comprises the multi-station auxiliary material machine, wherein an upper material loading and unloading manipulator and an NG frame are arranged beside the multi-station auxiliary material machine.
In the processing equipment, the feeding and discharging manipulator comprises a bottom frame, a mechanical arm is arranged on the bottom frame, a material sucking claw is arranged at the tail end of the mechanical arm, and a plurality of sucking discs are arranged on the material sucking claw.
In the processing equipment, the NG rack comprises a frame, a plurality of inserting grooves are arranged on the frame, and each inserting groove comprises two linear grooves which are oppositely arranged.
Compared with the prior art, the multi-station auxiliary material machine and the processing equipment have the following beneficial effects:
1. the multi-station circulation operation is realized through rotation, so that the material pasting operation of a plurality of products can be performed simultaneously, the material pasting accuracy is ensured, the working efficiency is improved, and the yield and income are increased.
2. The code scanning structure is additionally arranged, the processing flow of the product can be recorded and traced through the code scanning, the product tracking is more beneficial to managing, controlling and supervising the product, bad links of the product are clear, and subsequent processing resources are saved.
3. The detection structure is additionally arranged, whether the product is qualified or not is judged by photographing, so that defective products can be found in time and processed correspondingly, the quality of the finished product is ensured, and the market competitiveness is improved.
4. The product feeding and discharging is completed through the mechanical arm, the defective product storage structure is matched, defective products are screened out and stored, subsequent processing is waited, defective products are prevented from entering subsequent processes, processing resources are prevented from being wasted, timely transformation of the defective products is facilitated, and economic losses are reduced.
Drawings
Fig. 1 is an internal three-dimensional structure diagram of the multi-station auxiliary material machine.
Fig. 2 is an internal top view structure diagram of the multi-station auxiliary material machine.
Fig. 3 is an overall perspective view of the present processing apparatus.
In the figure, 1, a fuselage; 2. a turntable; 3. a jig; 4. a support pad; 5. an X limiting block; 6. an X cylinder; 7. a Y limiting block; 8. a Y cylinder; 9. a feed motor; 10. a feed tray; 11. a guide roller; 12. a discharge tray; 13. a material transferring manipulator; 14. a camera; 15. a code scanning gun; 16. feeding and discharging mechanical arms; 17. NG frame.
Detailed Description
The following are specific embodiments of the present utility model and the technical solutions of the present utility model will be further described with reference to the accompanying drawings, but the present utility model is not limited to these embodiments.
Example 1
As shown in fig. 1 to 2, the multi-station auxiliary material machine comprises a machine body 1 with an operation table, wherein a rotary table 2 is rotationally connected to the operation table, the rotary table 2 is driven by a rotary motor to be connected, a plurality of jigs 3 are annularly arranged on the rotary table 2, at least one feeding mechanism is arranged beside the rotary table 2, the feeding mechanism is connected with the jigs 3 through a material moving manipulator 13, and a shooting detection mechanism is erected above the rotary table 2.
Four jigs 3 are uniformly distributed on the turntable 2, three feeding mechanisms are arranged beside the turntable 2, and a material moving manipulator 13 is arranged between each feeding mechanism and the corresponding jig 3 station.
The jig 3 is provided with a material carrying station, a plurality of support pads 4 are convexly arranged in the material carrying station, and a positioning and clamping assembly is arranged on the periphery of the material carrying station. The product is flexibly supported through the support pads 4, so that the horizontal placement of the product can be ensured, and the protection effect can be achieved. The product is clamped and fixed by the positioning clamping assemblies around the loading station, so that the follow-up auxiliary material pasting operation is facilitated.
The positioning and clamping assembly comprises an X limiting block 5 positioned on one side X of the material carrying station, an X cylinder 6 is arranged on the other side X of the material carrying station, and the X cylinder 6 drives an X clamping block facing the material carrying station in a telescopic manner; the positioning and clamping assembly further comprises a Y limiting block 7 positioned on one side Y edge of the material carrying station, a Y cylinder 8 is arranged on the other side Y edge of the material carrying station, and the Y cylinder 8 is driven to stretch and retract towards the Y clamping block of the material carrying station. The product is placed on the material carrying station, one side X edge of the product abuts against the X limiting block 5, one side Y edge abuts against the Y limiting block 7, the X cylinder 6 pushes out the other side X edge of the X clamping block pressed product, and the Y cylinder 8 pushes out the other side Y edge of the Y clamping block pressed product, so that the circumferential positioning of the product is formed through fixed limiting cooperation dynamic clamping.
The feeding mechanism comprises a feeding frame, a feeding motor 9 is arranged on the feeding frame, a feeding disc 10, a plurality of guide rollers 11 and a discharging disc 12 are rotatably connected on the feeding frame, a rotating shaft of the feeding motor 9 is connected with a center shaft of the feeding disc 10, a material belt is wound on the feeding disc 10, and the material belt is in a tensioning state and is wound into the discharging disc 12 through the plurality of guide rollers 11. The coiled material strips are arranged with auxiliary materials, the feeding tray 10 is driven by the feeding motor 9 to release the material strips, the material strips are tensioned and guided by the plurality of guide rollers 11, and the material strips are coiled by the discharging tray 12.
The material moving manipulator 13 comprises a base, a rotating arm is arranged on the base, and the tail end of the rotating arm is rotationally connected with a material sucking head. The rotating arm drives the suction head to reciprocate between the feeding mechanism and the jig 3, so that auxiliary materials on the material belt are torn off and attached to a transported product.
The shooting detection mechanism comprises a bracket erected above the turntable 2, a camera 14 is fixedly arranged on the bracket, and a lens of the camera 14 is downwards aligned with the jig 3 on the turntable 2; the truss is arranged above the turntable 2, the code scanning gun 15 is fixedly arranged on the truss, and the scanning opening of the code scanning gun 15 is arranged downwards. After the product in the jig 3 completes the auxiliary material pasting operation, a product picture is shot through the camera 14, and then whether auxiliary material pasting is qualified or not is judged through analysis. The two-dimensional code on the product is scanned by the code scanning gun 15, so that the record of the processing flow of the product is realized.
The rotary motor is fixedly arranged below the operating platform, a rotary hole is formed in the operating platform, a bearing is arranged in the rotary hole, and a rotating shaft of the rotary motor penetrates through the bearing from bottom to top and is fixedly connected with the center of the turntable 2. The rotating shaft is driven to rotate by the rotating motor, so that the turntable 2 is driven to rotate directionally and continuously at a constant speed.
The operation process of the multi-station auxiliary material machine is as follows:
1. placing the product on a jig 3 of the turntable 2, and fixing the product through a positioning and clamping assembly;
2. the turntable 2 drives the jig 3 to rotate a station angle to stop, and a first auxiliary material provided by a first feeding mechanism is correspondingly stuck to a product through a first material moving manipulator 13;
3. the turntable 2 drives the jig 3 to rotate a station angle again to stop, and a second auxiliary material provided by a second feeding mechanism is correspondingly stuck to a product through a second material moving manipulator 13;
4. the turntable 2 drives the jig 3 to rotate a station angle again to stop, and a third auxiliary material provided by a third feeding mechanism is correspondingly stuck to a product through a third material moving manipulator 13;
5. the turntable 2 drives the jig 3 to rotate back to the initial position, and the camera 14 shoots and judges whether the jig is a qualified product or not.
Compared with the prior art, the multi-station auxiliary material machine has the following beneficial effects:
1. the multi-station circulation operation is realized through rotation, so that the material pasting operation of a plurality of products can be performed simultaneously, the material pasting accuracy is ensured, the working efficiency is improved, and the yield and income are increased.
2. The code scanning structure is additionally arranged, the processing flow of the product can be recorded and traced through the code scanning, the product tracking is more beneficial to managing, controlling and supervising the product, bad links of the product are clear, and subsequent processing resources are saved.
3. The detection structure is additionally arranged, whether the product is qualified or not is judged by photographing, so that defective products can be found in time and processed correspondingly, the quality of the finished product is ensured, and the market competitiveness is improved.
Example two
Based on the first embodiment, this embodiment is different in that:
as shown in fig. 3, a processing device includes the above multi-station auxiliary material machine, and an upper and lower material manipulator 16 and an NG frame 17 are disposed beside the multi-station auxiliary material machine.
The loading and unloading manipulator 16 comprises a chassis, a mechanical arm is arranged on the chassis, a material sucking claw is arranged at the tail end of the mechanical arm, and a plurality of sucking discs are arranged on the material sucking claw. The sucking or releasing of the product is realized through the sucking disc on the sucking claw, and the product is driven to be transferred to different stations through the mechanical arm.
The NG rack 17 comprises a frame, on which a plurality of inserting grooves are arranged, wherein each inserting groove comprises two linear grooves which are oppositely arranged. When the defective products are detected, the loading and unloading manipulator 16 is controlled to insert the defective products into the inserting grooves of the frame, and the subsequent processing is waited.
The operation process of the processing equipment is as follows:
1. the product is placed on the jig 3 of the turntable 2 through the feeding and discharging mechanical arm 16, and is fixed through the positioning and clamping assembly;
2. the turntable 2 drives the jig 3 to rotate a station angle to stop, and a first auxiliary material provided by a first feeding mechanism is correspondingly stuck to a product through a first material moving manipulator 13;
3. the turntable 2 drives the jig 3 to rotate a station angle again to stop, and a second auxiliary material provided by a second feeding mechanism is correspondingly stuck to a product through a second material moving manipulator 13;
4. the turntable 2 drives the jig 3 to rotate a station angle again to stop, and a third auxiliary material provided by a third feeding mechanism is correspondingly stuck to a product through a third material moving manipulator 13;
5. the turntable 2 drives the jig 3 to rotate back to the initial position, and the camera 14 shoots and judges whether the jig is a qualified product or not;
6. if the product is judged to be qualified, the material is taken by the feeding and discharging mechanical arm and is moved to the next processing procedure;
7. if the product is judged to be a defective product, the material is taken by the feeding and discharging mechanical arm and inserted into the NG rack 17 to wait for processing.
Compared with the prior art, the processing equipment has the following beneficial effects:
1. the multi-station circulation operation is realized through rotation, so that the material pasting operation of a plurality of products can be performed simultaneously, the material pasting accuracy is ensured, the working efficiency is improved, and the yield and income are increased.
2. The code scanning structure is additionally arranged, the processing flow of the product can be recorded and traced through the code scanning, the product tracking is more beneficial to managing, controlling and supervising the product, bad links of the product are clear, and subsequent processing resources are saved.
3. The detection structure is additionally arranged, whether the product is qualified or not is judged by photographing, so that defective products can be found in time and processed correspondingly, the quality of the finished product is ensured, and the market competitiveness is improved.
4. The product feeding and discharging is completed through the mechanical arm, the defective product storage structure is matched, defective products are screened out and stored, subsequent processing is waited, defective products are prevented from entering subsequent processes, processing resources are prevented from being wasted, timely transformation of the defective products is facilitated, and economic losses are reduced.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the utility model. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the utility model or exceeding the scope of the utility model as defined in the accompanying claims.
Although the fuselage 1 is used more herein; a turntable 2; a jig 3; a support pad 4; an X limiting block 5; an X cylinder 6; a Y limiting block 7; a Y cylinder 8; a feed motor 9; a feed tray 10; a guide roller 11; a discharge tray 12; a material transferring manipulator 13; a camera 14; a code scanning gun 15; a loading and unloading manipulator 16; NG rack 17, etc., but does not exclude the possibility of using other terms. These terms are used merely for convenience in describing and explaining the nature of the utility model; they are to be interpreted as any additional limitation that is not inconsistent with the spirit of the present utility model.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Claims (9)
1. The utility model provides a multistation auxiliary material machine, includes the fuselage that has the operation panel, its characterized in that, rotate on the operation panel and connect the carousel, the carousel is connected by rotating motor drive, a plurality of tools of annular array on the carousel, the carousel side sets up at least one feeding mechanism, feeding mechanism with link up through moving the material manipulator between the tool, shooting detection mechanism is erect to the top of carousel, feeding mechanism includes the feed frame, feed motor is installed to the feed frame, rotate on the feed frame and connect a feed dish, a plurality of guide rolls and a discharge dish, the rotation axis connection of feed motor the axis of feed dish, around establishing the material area on the feed dish, the material area is tensioning state and passes through a plurality of guide rolls are rolled into the discharge dish.
2. The multi-station auxiliary material machine according to claim 1, wherein the jig is provided with a material carrying station, a plurality of supporting pads are arranged in the material carrying station in a protruding mode, and a positioning clamping assembly is arranged on the periphery of the material carrying station.
3. The multi-station auxiliary material machine according to claim 2, wherein the positioning and clamping assembly comprises an X limiting block positioned on one side X of the material carrying station, an X cylinder is arranged on the other side X of the material carrying station, and the X cylinder drives an X clamping block facing the material carrying station in a telescopic manner; the positioning and clamping assembly further comprises a Y limiting block positioned on one side Y edge of the material carrying station, a Y cylinder is arranged on the other side Y edge of the material carrying station, and the Y cylinder is driven to stretch out and draw back to face the Y clamping block of the material carrying station.
4. The multi-station auxiliary material machine according to claim 1, wherein the material moving manipulator comprises a base, a rotating arm is arranged on the base, and the tail end of the rotating arm is rotatably connected with a material sucking head.
5. The multi-station auxiliary material machine according to claim 1, wherein the shooting detection mechanism comprises a bracket erected above the turntable, a camera is fixedly arranged on the bracket, and a lens of the camera is downwards aligned with the jig on the turntable; the rotary table is characterized in that a truss is arranged above the rotary table, a code scanning gun is fixedly arranged on the truss, and a scanning opening of the code scanning gun is arranged downwards.
6. The multi-station auxiliary material machine according to claim 1, wherein the rotating motor is fixedly arranged below the operating platform, a rotating hole is formed in the operating platform, a bearing is arranged in the rotating hole, and a rotating shaft of the rotating motor penetrates through the bearing from bottom to top and is fixedly connected with the center of the turntable.
7. A processing device, characterized by comprising the multi-station auxiliary material machine according to any one of claims 1 to 6, wherein an feeding and discharging manipulator and an NG frame are arranged beside the multi-station auxiliary material machine.
8. The processing apparatus of claim 7, wherein the loading and unloading manipulator comprises a chassis, a mechanical arm is mounted on the chassis, a material sucking claw is mounted at the tail end of the mechanical arm, and a plurality of sucking discs are arranged on the material sucking claw.
9. The processing apparatus of claim 7 wherein the NG rack comprises a frame on which a plurality of insertion slots are arranged, the insertion slots comprising two linear grooves disposed opposite each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223033261.2U CN219007068U (en) | 2022-11-14 | 2022-11-14 | Multi-station auxiliary material machine and processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223033261.2U CN219007068U (en) | 2022-11-14 | 2022-11-14 | Multi-station auxiliary material machine and processing equipment |
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| Publication Number | Publication Date |
|---|---|
| CN219007068U true CN219007068U (en) | 2023-05-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223033261.2U Active CN219007068U (en) | 2022-11-14 | 2022-11-14 | Multi-station auxiliary material machine and processing equipment |
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| Country | Link |
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| CN (1) | CN219007068U (en) |
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- 2022-11-14 CN CN202223033261.2U patent/CN219007068U/en active Active
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