CN218918633U

CN218918633U - Automatic magnetic lining plate magnet mounting device

Info

Publication number: CN218918633U
Application number: CN202222439734.2U
Authority: CN
Inventors: 周鲁生; 张坤; 刘东方; 魏明安; 武文建; 于蕾
Original assignee: Huanmo Technology Holding Group Co ltd
Current assignee: Huanmo Technology Holding Group Co ltd
Priority date: 2022-09-15
Filing date: 2022-09-15
Publication date: 2023-04-25
Anticipated expiration: 2032-09-15

Abstract

The utility model discloses an automatic magnetic lining plate magnet mounting device which comprises a magnet cutting mechanism, a magnet assembling mechanism and a magnet fixing and compacting mechanism, wherein the magnet cutting mechanism comprises a first hydraulic cylinder, a second hydraulic cylinder and a magnet placing groove, nylon blocks are arranged at the top end of the first hydraulic cylinder, the magnet assembling mechanism comprises a mechanical arm main body, standardized production of magnetic lining plate magnet mounting is realized, the quality of products is ensured to be stable, the labor intensity of workers is reduced, the production efficiency of magnetic lining plate products is improved, the labor cost of the magnetic lining plates in the magnet mounting process is reduced, and the magnetic lining plate magnets are required to be correctly arranged by considering the N, S poles of the magnetic blocks in the magnet mounting process. The automatic magnet mounting device is characterized in that a manipulator is adopted for automatic mounting, whether the feeding position of a magnet is reasonable or not is detected when the magnet is fed, and the automatic magnet mounting device can complete the following actions including automatic feeding, magnetic polarity detection, automatic overturning, positioning, fixing and compacting by utilizing PLC program control on the premise of overcoming the magnetic field effect of a permanent magnet.

Description

Automatic magnetic lining plate magnet mounting device

Technical Field

The utility model relates to the technical field of magnetic lining plate installation, in particular to an automatic magnetic lining plate magnet installation device.

Background

At present, the production of the magnetic lining board basically adopts a manual intermittent production mode at home and abroad, the production of the magnetic lining board comprises a series of procedures of casting, detecting, magnet mounting, detecting, painting, drying, packaging and the like of a magnetic lining board shell, and only one procedure of magnet mounting has actions of feeding, detecting magnetic polarity, overturning, positioning, fixing, compacting and the like, and the procedures are all manually operated at present, so that a series of problems of low magnet mounting production efficiency, high labor intensity of workers, high quality fluctuation of the production process, high rejection rate, high production cost and the like of the magnetic lining board exist, and an automatic production line or similar device does not exist up to now.

For the problems in the related art, no effective solution has been proposed at present.

Disclosure of Invention

The utility model provides an automatic magnetic lining plate magnet mounting device aiming at the problems in the related art, so as to overcome the technical problems in the prior art.

For this purpose, the utility model adopts the following specific technical scheme:

the utility model provides an automatic installation device of magnetism welt magnet, includes magnet segmentation mechanism, magnet equipment mechanism, the fixed compaction mechanism of magnet, magnet segmentation device includes first pneumatic cylinder, second pneumatic cylinder, magnet standing groove, first pneumatic cylinder top is provided with the nylon piece, magnet equipment mechanism includes the arm main part, the arm main part passes through servo motor and sets up four arms, the arm is the third pneumatic cylinder that can stretch out and draw back from top to bottom, the arm tail end is provided with magnetic pole detection device.

Preferably, the magnetic pole detection device body is an electromagnet which is linked with a switch.

Preferably, the magnet fixing and compacting mechanism comprises a shell and a fixing body seat.

Preferably, the four mechanical arms control the mechanical arms to rotate ninety degrees at each pulse signal of the servo motor.

Preferably, the second hydraulic cylinder pushes the magnet inside the magnet placing groove to the region to be segmented, and the first hydraulic cylinder segments the magnet in the region to be segmented.

Preferably, the electromagnet on the mechanical arm detects the magnetic poles of the split magnets.

The beneficial effects of the utility model are as follows: the automatic magnet mounting device has the advantages that standardized production of the magnet mounting process of the magnetic lining plate is realized, stable product quality is guaranteed, labor intensity of workers is relieved, production efficiency of the magnetic lining plate is improved, labor cost of the magnetic lining plate in the production process is reduced, the magnetic lining plate magnet is mounted by considering correct arrangement of magnetic blocks N, S poles, automatic mechanical arm mounting is adopted, whether the feeding position of the magnet is reasonable or not is detected when the magnet is fed, and the automatic magnet mounting device can control the following actions by utilizing a PLC program on the premise that the action of a magnetic field of a permanent magnet can be overcome, and comprises the actions of automatic feeding, magnetic polarity detection, automatic overturning, in-place fixing and compacting.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic top view of an automated magnetic liner magnet mounting apparatus according to an embodiment of the present utility model;

FIG. 2 is a schematic view of a magnet slicing mechanism of an automatic magnet mounting device for a magnetic liner according to an embodiment of the present utility model;

FIG. 3 is a schematic view of a magnet assembly mechanism of an automatic magnet mounting device for a magnetic liner plate according to an embodiment of the present utility model;

FIG. 4 is a schematic view of a magnetic pole detection device of an automatic magnetic lining plate magnet mounting device according to an embodiment of the utility model;

fig. 5 is a schematic view of a magnet fixing and compacting mechanism of an automatic magnet mounting device for a magnetic lining plate according to an embodiment of the utility model.

In the figure:

1. a magnet splitting mechanism; 2. a magnet assembly mechanism; 3. a first hydraulic cylinder; 4. a second hydraulic cylinder; 5. a magnet placement groove; 6. nylon blocks; 7. a robot arm body; 8. a mechanical arm; 9. a magnetic pole detection device; 10. a magnet fixing and compacting mechanism; 11. a housing; 12. a fixed body 13 and a compactor.

Detailed Description

For the purpose of further illustrating the various embodiments, the present utility model provides the accompanying drawings, which are a part of the disclosure of the present utility model, and which are mainly used to illustrate the embodiments and, together with the description, serve to explain the principles of the embodiments, and with reference to these descriptions, one skilled in the art will recognize other possible implementations and advantages of the present utility model, wherein elements are not drawn to scale, and like reference numerals are generally used to designate like elements.

According to an embodiment of the present utility model, there is provided an automatic magnetic liner magnet mounting apparatus.

Example 1

As shown in fig. 1-3, according to the automatic magnetic lining plate magnet installation device provided by the embodiment of the utility model, after a magnetic lining plate shell to be assembled is transmitted to a set position through a chain plate, a limit switch on the chain plate of a production line detects the position of the shell, a rotating mechanical arm starts to work, a second hydraulic cylinder 4 pushes a magnet in a magnet placing groove 5 to a region to be segmented, the first hydraulic cylinder 3 carries out segmentation operation on the magnet in the region to be segmented, a servo motor is adopted to control the rotation of the mechanical arm, each pulse signal controls a mechanical gripper to rotate ninety degrees, at the moment, the electromagnet on the mechanical arm carries out magnetic pole detection on the magnet in the magnet placing groove, the magnetic pole of a detection end of the electromagnet is controlled according to ampere rule, according to the magnetic pole polarity shown on the electromagnet, the corresponding detection of different magnetic block polarities are carried out, when the magnetic pole placement of the magnetic block has a problem, the magnet and the electromagnet repel each other, a buzzer switch is closed, the buzzer alarms that the magnetic pole placement of an operator is wrong, and the magnet is placed correctly and the magnet attracts each other, and the buzzer switch is disconnected.

Example two

As shown in fig. 1-3, according to the automatic magnetic lining plate magnet mounting device provided by the embodiment of the utility model, when the mechanical arm works, the electromagnet is electrified forward to adsorb the segmented magnet, then the mechanical arm rotates to a lower mounting position, the hydraulic cylinder stretches downwards to place the magnet into the shell groove, the electromagnet is electrified reversely, the magnet is placed into the shell groove to complete the magnet assembly operation of the magnetic lining plate, the casting error of the shell in the casting process is considered, the assembly gap is reserved between the magnet and the metal shell, a fixing body needs to be pressed in the gap after the assembly operation is completed, so that the purposes of filling the assembly gap and fixing the magnet are achieved, a pressing roller needs to be used for flattening the magnet working surface after the fixing body is pressed in, and meanwhile, the contact area between the adhesive and the magnet is increased, so that the adhesion between the magnet and the shell is firmer. With the movement of the chain plate of the production line, after the assembly passes through the compactor, the roller of the compactor compacts the fixed body, and the fixing of the positions of the magnet and the metal shell is completed.

In summary, by means of the technical scheme, the standardized production of the magnetic lining plate magnet installation is realized, the stable quality of the magnetic lining plate product is ensured, the labor intensity of workers is reduced, the production efficiency of the magnetic lining plate product is improved, the labor cost of the magnetic lining plate in the magnet installation production process is reduced, the accurate arrangement of the magnetic blocks N, S is considered in the magnet installation process, the automatic installation of a manipulator is to be adopted, whether the feeding position of the magnet is reasonable or not is detected when the magnet is fed, and the automatic magnet installation device can complete the following actions including the actions of automatic feeding, magnetic polarity detection, automatic overturning, positioning, fixing and compacting by utilizing the PLC program control on the premise of overcoming the magnetic field effect of the permanent magnet.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims

1. The utility model provides an automatic installation device of magnetism welt magnet, its characterized in that, including magnet segmentation mechanism (1), magnet equipment mechanism (2), fixed compaction mechanism (10) of magnet, magnet segmentation mechanism (1) include first pneumatic cylinder (3), second pneumatic cylinder (4), magnet standing groove (5), first pneumatic cylinder (3) top is provided with nylon piece (6), magnet equipment mechanism (2) include arm main part (7), arm main part (7) set up four arms (8) through servo motor, arm (8) are the third pneumatic cylinder that can stretch out and draw back from top to bottom, arm (8) tail end is provided with magnetic pole detection device (9).

2. An automatic mounting device for a magnetic lining plate magnet according to claim 1, characterized in that the main body of the magnetic pole detection device (9) is an electromagnet which is in linkage with a switch.

3. The automatic magnetic lining plate magnet mounting device according to claim 1, wherein the magnet fixing and compacting mechanism (10) comprises a shell (11), a fixing body (12) and a compactor (13).

4. An automatic magnetic lining magnet mounting device according to claim 1, characterized in that four of the mechanical arms (8) control the mechanical arms (8) to rotate ninety degrees at each pulse signal of the servo motor.

5. The automatic magnetic lining plate magnet mounting device according to claim 1, wherein the second hydraulic cylinder (4) pushes the magnet inside the magnet placing groove (5) to a region to be segmented, and the first hydraulic cylinder (3) performs the segmentation operation on the magnet in the region to be segmented.

6. The automatic magnetic lining plate magnet mounting device according to claim 1, wherein the electromagnet on the mechanical arm (8) is used for detecting the magnetic poles of the split magnets.