CN208670006U - A kind of production line of aluminium die cast steering system reduction box casing - Google Patents
A kind of production line of aluminium die cast steering system reduction box casing Download PDFInfo
- Publication number
- CN208670006U CN208670006U CN201820851817.3U CN201820851817U CN208670006U CN 208670006 U CN208670006 U CN 208670006U CN 201820851817 U CN201820851817 U CN 201820851817U CN 208670006 U CN208670006 U CN 208670006U
- Authority
- CN
- China
- Prior art keywords
- reduction box
- box casing
- air
- production line
- steering system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000004411 aluminium Substances 0.000 title claims abstract description 15
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 15
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 24
- 238000001816 cooling Methods 0.000 claims abstract description 10
- 238000003491 array Methods 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 238000010009 beating Methods 0.000 claims description 3
- 238000004080 punching Methods 0.000 abstract description 4
- 238000004512 die casting Methods 0.000 abstract description 2
- 230000001681 protective effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 239000003818 cinder Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
Landscapes
- Manipulator (AREA)
Abstract
The utility model relates to die casting equipment fields, in particular to a kind of production line of aluminium die cast steering system reduction box casing, it include feeding device, air cooling equipment, remove material device and control device, the feeding device includes take-off assembly and rotating platform, the air cooling equipment includes air-cooled component and conveying assembly, it is described that material device is gone to include positioning table and go to expect component, the control device includes controller and sensor module, the utility model makes product be not easy to cause to deform because temperature is excessively high in punching course, reduce labour cost, the surrounding for reducing robot is mounted with protective net, it is run according to set program, the safety coefficient of operative employee's work is greatly improved.
Description
Technical field
The present invention relates to die casting equipment field, in particular to a kind of production of aluminium die cast steering system reduction box casing
Assembly line.
Background technique
Procedure of processing of the existing equipment to reduction box casing: die sinking terminates, manipulator pickup, conveyer belt circulation, goes by hand
Cinder ladle, the punching press of manual operation punch die, the die stamping of manual operation fine, product are put into circulation case, and common production line needs 7
Process is walked, wherein subsequent 4 step process needs manually to complete, processing efficiency is lower, since multiple steps are all by artificial
It completes, manually-operated precision is not high, causes the processing quality to reduction box casing not high, so that the substandard products of reduction box casing
Rate is higher, wastes unnecessary production cost.
Summary of the invention
In view of the above-mentioned deficiencies in the prior art, it is an object of the present invention to provide a kind of aluminium die cast steering system deceleration box shell
Body and its production line.
To solve the above problems, the present invention the following technical schemes are provided:
A kind of production line of aluminium die cast steering system reduction box casing, include to by reduction box casing from
The feeding device taken out in mold, for carrying out air-cooled air cooling equipment, for carrying out to reduction box casing to reduction box casing
Go material head go material device and control device, the feeding device include take-off assembly and rotating platform, the take-off assembly
Installation on the rotating platform, the air cooling equipment include air-cooled component and for by take-off assembly reduction box casing convey
Conveying assembly onto air-cooled component, it is described to go to expect that device includes for fixing the positioning table of reduction box casing and going material group
Part, the control device include controller and the sensor module with controller electric connection.
Further, the take-off assembly include horizontally disposed hydraulic cylinder, the folder that is arranged on hydraulic cylinder output end
Component and support frame are held, the clamp assemblies include that there are two horizontal and oblique arrangement the first gas folders and the second gas to press from both sides, described
The end of first gas folder and the second gas folder is provided with the clamping part for reduction box casing.
Further, the rotating platform bottom is provided with the rotary components to drive itself to rotate, the rotation group
Part includes the circular ring type slideway and rotating electric machine that rotating platform bottom is arranged in, and is sliding combined with circle on the circular ring type slideway
Ring-like sliding block, ring gear is provided on the inside of the circular ring type sliding block, and the output end of the rotating electric machine passes through gear and internal tooth
Circle engagement.
Further, the conveying assembly includes the multiple degrees of freedom machine for clamping the reduction box casing in take-off assembly
Tool hand, the bottom of the Multi-freedom-degreemanipulator manipulator are provided with for driving the first driving electric cylinders itself moved, the rotation group
The bottom of part is provided with the second driving electric cylinders for driving feeding device mobile, the driving direction of the first driving electric cylinders with
The driving direction of second driving electric cylinders is parallel.
Further, the air-cooled component includes several air-cooled stations arranged in arrays, all air-cooled works
Position includes fan and the support bar for reduction box casing socket.
Further, described to go to expect that component includes multi-freedom robot, the multi-freedom robot end setting
There is the vibration beating head being equipped with for knocking material head, the positioning table includes for carrying out magnetic cooperation to reduction box casing
Strong electromagnet, the edge of the positioning table is provided with several and holds cylinder for carrying out the top held of top to reduction box casing.
Further, the sensor module includes several first close biographies for being arranged in the first driving electric cylinders side
Sensor and several be arranged in the second proximity sensor of the second driving electric cylinders side, all first proximity sensors and all the
Two proximity sensors are electrically connected with controller.
The utility model has the advantages that a kind of production line of aluminium die cast steering system reduction box casing of the invention, die sinking knot
Shu Hou, the first gas of Driven by Hydraulic Cylinder folder and the second gas press from both sides, then first gas folder and the mobile to just molding reduction box casing
Two gas clamp reduction box casing, and reduction box casing is taken out in hydraulic cylinder retraction, and then the second driving electric cylinders driving is now flat
Platform is moved to the side of Multi-freedom-degreemanipulator manipulator, and rotating electric machine drives rotating platform rotation to drive reduction box casing rotation towards more
Free degree manipulator transmits an electric signal to controller, controller control when the second proximity sensor senses rotating platform
Multi-freedom-degreemanipulator manipulator grabs reduction box casing, and then the first driving of controller control electric cylinders driving Multi-freedom-degreemanipulator manipulator is mobile
To air-cooled station is specified, then reduction box casing is covered and to carry out air-cooled on the support bar before fan, then air-cooled completion subtracts
Fast tank shell is transported to by Multi-freedom-degreemanipulator manipulator and is clamped reduction box casing again by the first gas folder and the second gas folder, so
Rotating platform rotation afterwards drives reduction box casing to rotate on positioning table, and then strong electromagnet positions reduction box casing,
Then controller control multi-freedom robot carries out material head step to reduction box casing, and multiple air-cooled stations are by the cold of product
But time extension about 6 are followed bad time (circulation time of a product is about at 50 seconds or so), so that product is in punching course
In be not easy to cause to deform because temperature is excessively high, the cinder ladle that the end of multi-freedom robot passes through the vibration removal product of tup
And material head, manual process has been saved, script 1 people, 1 machine is allowed to be changed into 1 people, 2 machine, production line of the invention needs 5
Process is walked, wherein subsequent 2 step needs manually to operate, reduces labour cost, the surrounding for reducing robot is mounted with protective net,
It is run according to set program, the safety coefficient of operative employee's work is greatly improved.
Detailed description of the invention
Fig. 1 is schematic perspective view one of the invention；
Fig. 2 is schematic perspective view two of the invention；
Fig. 3 is the schematic perspective view of feeding device of the present invention and the second driving electric cylinders；
Fig. 4 is the schematic perspective view of feeding device of the present invention；
Fig. 5 is the sectional perspective structural schematic diagram of conveying assembly of the present invention；
Fig. 6 is the schematic perspective view that the present invention removes material device；
Description of symbols: reduction box casing 1, feeding device 2, hydraulic cylinder 211, support frame 212, the first gas folder 213, the
Two gas folder 214, rotating platform 22, ring gear 221, gear 222, rotating electric machine 223, the second driving electric cylinders 224, air cooling equipment 3,
Fan 311, support bar 312, Multi-freedom-degreemanipulator manipulator 321, the first driving electric cylinders 322 remove material device 4, positioning table 41, strength electricity
Magnet 42, multi-freedom robot 43.
Specific embodiment
With reference to the accompanying drawings of the specification and embodiment, specific embodiments of the present invention are described in further detail:
Referring to figs. 1 to a kind of production line of aluminium die cast steering system reduction box casing shown in fig. 6, include
To reduction box casing 1 is removed from the molds feeding device 2, be used to carry out reduction box casing 1 air-cooled air cooling equipment
3, for reduction box casing 1 carry out material head go material device 4 and control device, the feeding device 2 include feeding group
Part and rotating platform 22, the take-off assembly are mounted on rotating platform 22, the air cooling equipment 3 include air-cooled component and
It is described to go material device 4 including useful for the reduction box casing 1 in take-off assembly to be transported to the conveying assembly on air-cooled component
In fixed reduction box casing 1 positioning table 41 and remove material component, the control device include controller and with controller electrical property
Reduction box casing 1 is removed from the molds by the sensor module of connection, take-off assembly, and then conveying assembly is by reduction box casing 1
It is transported on air-cooled component and carries out air-cooled, the reduction box casing 1 after then conveying assembly will be air-cooled is transported on positioning table 41, so
After go material component material head is carried out to reduction box casing 1.
The clamping group that the take-off assembly includes horizontally disposed hydraulic cylinder 211, is arranged on 211 output end of hydraulic cylinder
Part and support frame 212, the clamp assemblies include that there are two horizontal and oblique arrangement the first gas folder 213 and the second gas folders
214, the end of first gas folder 213 and the second gas folder 214 is provided with the clamping part for reduction box casing 1, hydraulic cylinder
211 the first gas of driving folders 213 and the second gas folder 214 are mobile to just molding reduction box casing 1, and then the first gas presss from both sides 213 Hes
Second gas folder 214 clamps reduction box casing 1, and reduction box casing 1 is taken out in the retraction of hydraulic cylinder 211.
22 bottom of rotating platform is provided with the rotary components to drive itself to rotate, and the rotary components include
The circular ring type slideway and rotating electric machine 223 of 22 bottom of rotating platform are set, are sliding combined with annulus on the circular ring type slideway
Type sliding block is provided with ring gear 221 on the inside of the circular ring type sliding block, and the output end of the rotating electric machine 223 passes through gear
222 engage with ring gear 221, and the rotation of rotating electric machine 223 drives ring gear 221 to rotate by gear 222, so that rotating platform
22 rotations.
The conveying assembly includes the Multi-freedom-degreemanipulator manipulator for clamping the reduction box casing 1 in take-off assembly
321, the bottom of the Multi-freedom-degreemanipulator manipulator 321 is provided with for driving the first driving electric cylinders 322 itself moved, described
The bottom of rotary components is provided with the second driving electric cylinders 224 for driving feeding device 2 mobile, the first driving electric cylinders
322 driving direction is parallel with the second driving driving direction of electric cylinders 224, and rotating electric machine 223 drives rotating platform 22 to rotate band
The dynamic rotation of reduction box casing 1 is towards Multi-freedom-degreemanipulator manipulator 321.
The air-cooled component includes several air-cooled stations arranged in arrays, and all air-cooled stations include
Fan 311 and the support bar 312 being socketed for reduction box casing 1, when the second proximity sensor senses rotating platform 22, transmission one
To controller, controller controls Multi-freedom-degreemanipulator manipulator 321 and grabs reduction box casing 1 a electric signal, then controller control the
One driving electric cylinders 322 drive Multi-freedom-degreemanipulator manipulator 321 to be moved to and specify air-cooled station, then by 1 set of reduction box casing in wind
It is carried out on support bar 312 before fan 311 air-cooled.
Described to go to expect that component includes multi-freedom robot 43,43 end of multi-freedom robot is provided with installation
There is the vibration beating head for knocking material head, the positioning table 41 includes for carrying out magnetic cooperation to reduction box casing 1
Strong electromagnet 42, the edge of the positioning table 41 are provided with several and hold gas for carrying out the top that top is held to reduction box casing 1
Cylinder is not shown in the figure, and the then rotation of rotating platform 22 drives reduction box casing 1 to rotate on positioning table 41, then powerful electromagnetic
Iron 42 and reduction box casing 1 is positioned.
The sensor module include several be arranged in 322 side of the first driving electric cylinders the first proximity sensor and
Several are arranged in the second proximity sensor of 224 side of the second driving electric cylinders, all first proximity sensors and all second
Proximity sensor is electrically connected with controller, and the model of the first proximity sensor, the second proximity sensor and controller is existing
There is technology, and will not be described here in detail.
Working principle: after die sinking, hydraulic cylinder 211 drives the first gas folder 213 and the second gas folder 214 to just molding
Reduction box casing 1 is mobile, and then the first gas folder 213 and the second gas folder 214 clamp reduction box casing 1, and hydraulic cylinder 211 retracts will
Reduction box casing 1 takes out, then the second side for driving electric cylinders 224 that present platform is driven to be moved to Multi-freedom-degreemanipulator manipulator 321,
Rotating electric machine 223 drives the rotation of rotating platform 22 to drive the rotation of reduction box casing 1 towards Multi-freedom-degreemanipulator manipulator 321, when second
Proximity sensor senses rotating platform 22, transmits an electric signal to controller, controller controls Multi-freedom-degreemanipulator manipulator 321
Reduction box casing 1 is grabbed, then the first driving of controller control electric cylinders 322 drive Multi-freedom-degreemanipulator manipulator 321 to be moved to specified
Air-cooled station, then carries out 1 set of reduction box casing air-cooled on the support bar 312 before fan 311, and then air-cooled completion subtracts
Fast tank shell 1 by Multi-freedom-degreemanipulator manipulator 321 be transported to by the first gas folder 213 and second gas folder 214 by reduction box casing 1 again
Secondary to clamp, the then rotation of rotating platform 22 drives reduction box casing 1 to rotate on positioning table 41, then strong electromagnet 42
Reduction box casing 1 is positioned, then controller control multi-freedom robot 43 carries out material head to reduction box casing 1 and walks
Suddenly, extension cooling time about 6 of product is followed the circulation time of one product of bad time about at 50 seconds by multiple air-cooled stations
Left and right, so that product is not easy to cause to deform because temperature is excessively high in punching course, the end of multi-freedom robot 43 is logical
Cross the cinder ladle and material head of the vibration removal product of tup.
The above described is only a preferred embodiment of the present invention, not making any limit to technical scope of the invention
System, therefore any subtle modifications, equivalent variations and modifications to the above embodiments according to the technical essence of the invention,
In the range of still falling within technical solution of the present invention.
Claims (7)
1. a kind of production line of aluminium die cast steering system reduction box casing, it is characterised in that: include will subtract
Feeding device (2) that fast tank shell (1) is removed from the molds, for carrying out air-cooled air cooling equipment to reduction box casing (1)
(3), for reduction box casing (1) carry out material head go material device (4) and control device, the feeding device (2) include
There are take-off assembly and rotating platform (22), the take-off assembly is mounted on rotating platform (22), and the air cooling equipment (3) includes
There are air-cooled component and the conveying assembly for being transported to the reduction box casing (1) in take-off assembly on air-cooled component, it is described to go
Material device (4) includes for fixing the positioning table of reduction box casing (1) (41) and removing material component, and the control device includes
Controller and the sensor module being electrically connected with controller.
2. a kind of production line of aluminium die cast steering system reduction box casing according to claim 1, feature
Be: the take-off assembly includes the clamping of horizontally disposed hydraulic cylinder (211), setting on hydraulic cylinder (211) output end
Component and support frame (212), the clamp assemblies include that there are two horizontal and oblique arrangement the first gas folder (213) and the second gas
It presss from both sides (214), the end of the first gas folder (213) and the second gas folder (214) is provided with the clamping for reduction box casing (1)
Portion.
3. a kind of production line of aluminium die cast steering system reduction box casing according to claim 2, feature
Be: rotating platform (22) bottom is provided with the rotary components to drive itself to rotate, and the rotary components include
Circular ring type slideway and rotating electric machine (223) in rotating platform (22) bottom is set, is sliding combined on the circular ring type slideway
Circular ring type sliding block is provided with ring gear (221) on the inside of the circular ring type sliding block, and the output end of the rotating electric machine (223) is logical
Gear (222) is crossed to engage with ring gear (221).
4. a kind of production line of aluminium die cast steering system reduction box casing according to claim 3, feature
Be: the conveying assembly includes the Multi-freedom-degreemanipulator manipulator for clamping the reduction box casing in take-off assembly (1)
(321), the bottom of the Multi-freedom-degreemanipulator manipulator (321) is provided with for driving the first driving electric cylinders (322) itself moved,
The bottom of the rotary components is provided with the second driving electric cylinders (224) for driving feeding device (2) mobile, and described first drives
The driving direction of dynamic electric cylinders (322) is parallel with the second driving driving direction of electric cylinders (224).
5. a kind of production line of aluminium die cast steering system reduction box casing according to claim 4, feature
Be: the air-cooled component includes several air-cooled stations arranged in arrays, and all air-cooled stations include wind
Fan (311) and the support bar (312) for reduction box casing (1) socket.
6. a kind of production line of aluminium die cast steering system reduction box casing according to claim 5, feature
Be: described to go to expect that component includes multi-freedom robot (43), multi-freedom robot (43) end is provided with peace
Equipped with the vibration beating head for knocking material head, the positioning table (41) includes for carrying out magnetic to reduction box casing (1)
The strong electromagnet (42) of cooperation, the edge of the positioning table (41) are provided with several for carrying out to reduction box casing (1)
It pushes up the top held and holds cylinder.
7. a kind of production line of aluminium die cast steering system reduction box casing according to claim 6, feature
Be: the sensor module include several be arranged in first driving electric cylinders (322) side the first proximity sensor and
Several are arranged in second proximity sensor of second driving electric cylinders (224) side, all first proximity sensors and all
Two proximity sensors are electrically connected with controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820851817.3U CN208670006U (en) | 2018-06-01 | 2018-06-01 | A kind of production line of aluminium die cast steering system reduction box casing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820851817.3U CN208670006U (en) | 2018-06-01 | 2018-06-01 | A kind of production line of aluminium die cast steering system reduction box casing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208670006U true CN208670006U (en) | 2019-03-29 |
Family
ID=65823640
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820851817.3U Expired - Fee Related CN208670006U (en) | 2018-06-01 | 2018-06-01 | A kind of production line of aluminium die cast steering system reduction box casing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208670006U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108679201A (en) * | 2018-06-01 | 2018-10-19 | 宁波爱柯迪精密部件有限公司 | A kind of aluminium die cast steering reduction box casing and its production line |
-
2018
- 2018-06-01 CN CN201820851817.3U patent/CN208670006U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108679201A (en) * | 2018-06-01 | 2018-10-19 | 宁波爱柯迪精密部件有限公司 | A kind of aluminium die cast steering reduction box casing and its production line |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190329 |