CN218520467U

CN218520467U - Intelligent visual detection automatic feeding equipment

Info

Publication number: CN218520467U
Application number: CN202222436618.5U
Authority: CN
Inventors: 张丽敏; 庄永; 赵伟
Original assignee: Yixingzhong Intelligent Technology Suzhou Co ltd
Current assignee: Yixingzhong Intelligent Technology Suzhou Co ltd
Priority date: 2022-09-06
Filing date: 2022-09-06
Publication date: 2023-02-24
Anticipated expiration: 2032-09-06

Abstract

The utility model provides an intelligence visual detection automatic feed equipment, frame upper portion is fixed with the bearing plate, the motion slide rail has been put on the bearing plate, the controller has been put to the bearing plate left part, the dead lever has been put on the bearing plate left corner, the dead lever top is fixed with the touch-sensitive screen, the activity slide rail has been put on, the camera has been put to the horizontal pole right-hand member, the vibration dish has been put under the camera, camera and vibration dish all place on the activity support plate, servo motor is connected to the activity support plate, direct vibration fixed plate and direct vibration controller have been put to the bearing plate front end, direct vibration fixed plate top is fixed with gets the material platform support, it puts above the material platform support to get the material interface module to put, direct vibration controller is last to put the track feed platform, it installs on track feed platform top to get the material interface module, track feed platform is connected to the bottom of vibration dish, the track feed platform is last to put by the polarity judgement of visual algorithm, combine vibration dish and various sensor collection to accomplish the automatic feed function, can realize the full-automatic feed operation of no manual intervention.

Description

Intelligent visual detection automatic feeding equipment

Technical Field

The invention relates to a feeding machine, in particular to an intelligent visual detection automatic feeding device which can realize full-automatic feeding operation without manual intervention by judging the polarity of a visual algorithm and combining a vibration disc and various sensor acquisition to finish an automatic feeding function.

Background

In recent years, with the rapid development of semiconductors, the semiconductor integration degree is higher and smaller, and for example, in the SMT mounting process of inspected products such as communication modules and silicon microphone modules, a low-cost feeder system and a feeding speed are important. However, almost all detected products attached to a modern production line are braid feeding, wherein the braid feeding needs a braid machine, a braid and a film are needed, and a large amount of material resources and cost are consumed. Therefore, the braid feeding adopted by the existing feeding system has low efficiency and high cost, and is not beneficial to the development trend of reducing the cost of the semiconductor industry.

Disclosure of Invention

The invention aims to overcome the defects of the prior art, and provides intelligent visual detection automatic feeding equipment which can realize full-automatic feeding operation without manual intervention by judging the polarity of a visual algorithm and combining a vibration disc and various sensor acquisition to complete an automatic feeding function.

The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides an intelligence visual detection automatic feed equipment, which comprises a frame, frame upper portion is fixed with the bearing plate, the motion slide rail has been put on the bearing plate, the controller has been put to the bearing plate left part, the overhead dead lever that has put in bearing plate left corner, the dead lever top is fixed with the touch-sensitive screen, the activity slide rail is last to be put movable carrier plate, fixed montant on the activity carrier plate, the horizontal pole has been put on the montant top, the camera has been put to the horizontal pole right-hand member, the vibration dish has been put under the camera, camera and vibration dish are all arranged on the activity carrier plate, servo motor is connected to the activity carrier plate, the bearing plate front end is put the fixed plate that directly shakes, the fixed plate that directly shakes is last to put the controller that directly shakes, directly shake fixed plate top and be fixed with material platform support, it puts material taking interface module to get material platform support top, directly shake the controller overhead rail feeding platform, it installs on rail feeding platform top to get material interface module, rail feeding platform is connected to the bottom of vibration dish, the product has been detected on the rail feeding platform, frame side-mounting movable door, frame side installation fan, frame bottom installation truckle, frame bottom fixed supporting seat.

The automatic feeder system has the advantages that the automatic feeder system is efficient, safe, reliable and high in stability, the automatic feeding function is completed by judging the polarity of the visual algorithm and combining the vibration disc and various sensor acquisition, full-automatic feeding operation without manual intervention can be achieved, the yield improvement of automatic feeding is achieved, the labor cost is saved, and the enterprise competitiveness is improved.

Drawings

The invention is further illustrated with reference to the following figures and examples.

Fig. 1 is a block diagram of a first embodiment of the present invention.

In the figure: 1. the device comprises a rack, 2 parts of a moving slide rail, 3 parts of a movable carrier plate, 4 parts of a controller, 5 parts of a touch screen, 6 parts of a camera, 7 parts of a vibrating disk, 8 parts of a servo motor, 9 parts of a rail feeding platform, 10 parts of a bearing plate, 11 parts of a direct vibration fixing plate, 12 parts of a direct vibration controller, 13 parts of a material taking platform support, 14 parts of a material taking interface module, 15 parts of a fan, 16 parts of a movable door, 17 parts of a caster wheel, 18 parts of a supporting seat, 19 parts of a detected product, 20 parts of a cross rod, 21 parts of a vertical rod and 22 parts of a fixing rod.

Detailed Description

In the embodiment shown in fig. 1, the device is provided with a rack (1), a moving slide rail (2), a movable carrier plate (3), a controller (4), a touch screen (5), a camera (6), a vibrating disc (7), a servo motor (8), a rail feeding platform (9), a bearing plate (10), a direct vibrating fixing plate (11), a direct vibrating controller (12), a material taking platform support (13), a material taking interface module (14), a fan (15), a movable door (16), a caster (17), a supporting seat (18), a detected product (19), a cross rod (20), a vertical rod (21) and a fixing rod (22).

The invention discloses an intelligent visual inspection automatic feeding device, which comprises a rack (1), wherein a bearing plate (10) is fixed on the upper part of the rack (1), a moving slide rail (2) is arranged on the bearing plate (10), a controller (4) is arranged on the left part of the bearing plate (10), a fixed rod (22) is arranged on the left corner of the bearing plate (10), a touch screen (5) is fixed on the top end of the fixed rod (22), a movable carrier plate (3) is arranged on the moving slide rail (2), a vertical rod (21) is fixed on the movable carrier plate (3), a cross rod (20) is arranged on the top end of the vertical rod (21), a camera (6) is arranged at the right end of the cross rod (20), a vibrating disc (7) is arranged right below the camera (6), the camera carrier plate (6) and the vibrating disc (7) are both arranged on the movable carrier plate (3), the movable carrier plate (3) is connected with a servo motor (8), a straight vibrating fixed plate (11) is arranged at the front end of the bearing plate (10), a straight vibrating fixed plate (11) is provided with a straight vibrating controller (12) arranged on the straight vibrating fixed on the straight vibrating plate (11), a material taking platform (13) is arranged on the top end of a track vibration platform (9), a material taking platform control interface (14) is arranged above a feeding platform (14), the track feeding platform (9) is connected to the bottom of the vibrating disc (7), a detected product (19) is arranged on the track feeding platform (9), a movable door (16) is installed on one side of the rack (1), a fan (15) is installed on the other side of the rack (1), casters (17) are installed at the bottom of the rack (1), and a support seat (18) is fixed at the bottom of the rack (1).

According to the intelligent automatic feeding device for visual inspection, a vibration disc (7) is arranged right below a camera (6), and the vibration frequency of the vibration disc (7) is controlled by a controller (4). The camera (6) and the vibrating disk (7) are arranged on the movable carrier plate (3), and the servo motor (8) drives the movable carrier plate (3) to move left and right. The detected products (19) are placed on the track feeding platform (9), the track feeding platform (9) conveys the detected products (19) into the vibrating disk (7), and the detected products (19) are conveyed to the position right below the camera (6) in a sequential queuing mode. The track feeding platform (9) is composed of 8 independent tracks, mainly completes the conveying task of the detected products (19) after being distinguished by the camera (6), and the straight vibration controller (12) controls the feeding speed of the detected products (19). The material taking interface module (14) separates the detected products (19) from the 8 independent tracks and places the stable and shake-free detected products (19) on the material taking interface module for detection. The fixing rod (22) is made of 4040 section bar. The polarity direction on the detected product (19) in the vibrating disk (7) is output according to the uniform polarity direction.

The intelligent automatic feeding equipment for visual inspection is implemented and has the working principle and characteristics that: the machine is powered by a mains supply 220V, all electronic components of the machine enter a preparation state, after the machine is started to operate, a fan of the machine starts to work, a touch screen of the machine starts to display, parameter indexes are set on the touch screen, a touch button is clicked to start, a vibration disc of the machine can drive detected products in the vibration disc according to the set direction of the parameter setting indexes and anticlockwise or clockwise, the detected products are queued and output to the position right below a camera according to a certain logic time sequence step by step, the camera can judge the detected products right below the vibration disc one by one through a camera software algorithm and carry out polarity direction on the surface of the detected products one by step, after the required direction is met, the products are output according to a uniform polarity direction, and the detected products which do not meet the direction can be blown back into the vibration disc by a pneumatic device. Setting the identification time of a camera to be 20 seconds, wherein the camera can identify 300 detected products with the same direction to be output, the servo motor can drive the movable carrier plate to move to one track of 8 track feeding platforms at the moment, and the detected products with the same direction are filled in 200 detected products in each track of 8 tracks by the 8 track feeding platforms as the end of a cycle, wherein the time for ending the cycle needs to be manually set through software on a touch screen. The detected products with the same filling direction are output to the material taking interface module through the direct vibration controller on 8 track feeding platforms for the next process detection.

The intelligent visual detection automatic feeding equipment disclosed by the invention is implemented by mainly integrating the following functions: designing a human-computer friendly interactive interface based on a PLC technology; a servo motor motion control system based on PLC technology; a vibration disc motion control system based on PLC technology; an automatic feeding multi-station parallel technology based on a PLC technology; and polarity judgment calibration technology based on visual quick identification technology. The automatic feeder system is efficient, safe, reliable and high in stability, the automatic feeding function is completed by judging the polarity of the visual algorithm and combining the vibration disc and various sensor acquisition, full-automatic feeding operation without manual intervention can be realized, the yield improvement of automatic feeding is realized, the labor cost is saved, and the enterprise competitiveness is improved.

Claims

1. The utility model provides an intelligence visual inspection automatic feed equipment, which comprises a frame (1), which is characterized in that, frame (1) upper portion is fixed with bearing plate (10), bearing plate (10) overhead has motion slide rail (2), bearing plate (10) left part has controller (4), bearing plate (10) left corner overhead has dead lever (22), dead lever (22) top is fixed with touch-sensitive screen (5), motion slide rail (2) overhead has movable support plate (3), movable support plate (3) upper fixed montant (21), horizontal pole (20) have been put to the montant (21) top, camera (6) have been put to horizontal pole (20) right-hand member, vibration dish (7) have been put under camera (6), camera (6) and vibration dish (7) all place on movable support plate (3), servo motor (8) are connected to movable support plate (3), bearing plate (10) front end has directly vibrated fixed plate (11), directly vibrated fixed plate (11) and put directly vibrated controller (12) have directly vibrated on fixed plate (11) top and have on the rail vibration platform (13), it installs and gets material platform (9) top control feeding platform (14) top to get material platform, material platform (14), the track feeding platform (9) is connected to the bottom of the vibrating disc (7), a detected product (19) is arranged on the track feeding platform (9), a movable door (16) is installed on one side of the rack (1), a fan (15) is installed on the other side of the rack (1), casters (17) are installed at the bottom of the rack (1), and a supporting seat (18) is fixed at the bottom of the rack (1).

2. An intelligent visual inspection automatic feeding device according to claim 1, characterized in that a vibrating disk (7) is arranged right below the camera (6), and the vibrating disk (7) is controlled by the controller (4) to control the vibration frequency.

3. The automatic feeding equipment for intelligent visual inspection according to claim 1, wherein the camera (6) and the vibrating disk (7) are disposed on the movable carrier (3), and the servo motor (8) drives the movable carrier (3) to move left and right.

4. An intelligent visual inspection automatic feeding device according to claim 1, characterized in that the inspected products (19) are placed on a track feeding platform (9), the track feeding platform (9) transports the inspected products (19) into the vibratory tray (7), and the inspected products (19) are transported in a sequential queue directly below the camera (6).

5. An intelligent visual inspection automatic feeding device according to claim 1, characterized in that the rail feeding platform (9) is composed of 8 independent rails, mainly completing the conveying task of the inspected products (19) after being distinguished by the camera (6), and the vertical vibration controller (12) controls the feeding speed of the inspected products (19).

6. An intelligent visual inspection automatic feed apparatus as claimed in claim 1, wherein said take-out interface module (14) separates inspected products (19) from 8 separate tracks and places stable, jitter-free inspected products (19) thereon for inspection.