CN110788255B - Automatic production line - Google Patents

Abstract

The invention discloses an automatic production line, which belongs to the field of automatic processing equipment and comprises a feeding device, an automatic wire arranging device, a wiring device and a wire cutting device, wherein the automatic wire arranging device is arranged at the output end of the feeding device, the wiring device is arranged at the output end of the automatic wire arranging device, the wire cutting device is arranged at the output end of the wiring device, the feeding device is used for automatically feeding products, the automatic wire arranging device is used for automatically arranging coils on the products, the wiring device is used for wiring the products after being arranged, and the wire cutting device is used for cutting and correcting the products after being arranged. Automatic feeding and discharging are carried out through automatic equipment, the jig is directly placed on the equipment to automatically discharge materials after being discharged, manual discharging is replaced, and therefore the purpose of automatic production is achieved; push away the tool module and realize having work efficiency height, advantage that the precision is high to ejection of compact conveyer belt assembly the accurate propelling movement of tool.

Description

Automatic production line

Technical Field

The invention relates to the field of automatic processing equipment, in particular to an automatic production line.

Background

When coil product production or processing, the material loading is all leaned on the manual work to current tool after going out the stove, relies on artifical manual mode to go on, and is inefficient, need consume a large amount of manpower resources, perhaps only relies on the track to carry, and the transported substance material is difficult to accurate arrival assigned position. A lot of existing feeding equipment, but existing equipment is not completely full-automatic, and needs manual matching to complete.

During wiring, pins of some workpieces, pins of components or other metal wires are often required to be straightened, straightened and then subjected to other operations; at present, no mechanism device is available for conveniently straightening the stitch pipeline. For some coil products, the ends of the coil are generally bent after being produced by an automatic machine, so that the ends of the coil need to be straightened manually after being produced, and a lot of labor cost is needed.

When the wire is arranged, the lead is often required to be distributed to the side of the Pin Pin and tightly pressed against the Pin Pin, so that the next procedure (Pin shearing) can be smoothly carried out; however, at present, no mechanism device is available to distribute the leads to the Pin feet instead of manual work, so that a large number of common workers are required to carry out manual operation conventionally, and the production efficiency is very low, which cannot meet the production requirement.

When trimming wires, the leads are often required to be distributed to the edges of the Pin feet and tightly pressed against the Pin feet, the wires are required to be trimmed after the wires are drawn, and whether the contact between the trimmed wires and the Pin feet is good or not is detected.

At present, however, no mechanism device can replace manual automatic thread cutting action, and contact correction is needed for cutting the thread section, and the correction is traditionally performed manually by workers. Therefore, a large amount of common workers are required for manual operation, and the production efficiency is very low, so that the production requirement cannot be met.

Disclosure of Invention

The invention aims to provide an automatic production line, which solves the technical problem that the existing coil product processing cannot realize automatic processing.

The utility model provides an automatic production line, includes loading attachment, automatic reason line device, distribution device and trimming device, automatic reason line device sets up the output at loading attachment, distribution device sets up the output at automatic reason line device, trimming device sets up the output at distribution device, loading attachment is used for automatic feeding to the goods, automatic reason line device is used for carrying out automatic reason line to the coil on the goods, distribution device is used for carrying out the distribution to the good goods of reason line and handles, trimming device is used for carrying out the trimming and proofreading and correct to the good goods of reason line.

Loading attachment includes braced frame, the last material loading recess that is provided with of braced frame, the top side of material loading recess is provided with ejection of compact conveyer belt subassembly, the both sides of material loading recess are provided with automatic feeding mechanism, a plurality of tool tray has been placed in the material loading recess, the top of material loading recess is provided with pushes away the tool module, a side of ejection of compact conveyer belt subassembly is provided with empty dish ejection of compact layer board, the last switch that is provided with of braced frame, a controller, the motor speed regulator, start/stop control box, switch one end is connected with external power source line, the other end is through power cord and controller, the motor speed regulator is connected with start/stop control box, controller and motor speed regulator all are connected with ejection of compact conveyer belt subassembly, the controller is connected with automatic feeding mechanism and push away the.

The discharging conveyer belt component comprises a discharging conveyer belt motor and a discharging conveyer belt flat belt, and an output shaft of the discharging conveyer belt motor is connected with the discharging conveyer belt flat belt to drive the discharging conveyer belt flat belt to rotate.

The automatic feeding mechanism comprises a top tray cylinder, a tray ejector rod and a feeding pendulum, the top tray cylinder is arranged outside two sides of the feeding groove, the tray ejector rod is arranged on the side edge of one end of the feeding groove, the tray ejector rod is fixedly connected with a telescopic rod of a transverse plate and the top tray cylinder, and the feeding pendulum is hooked on one side of the inside of the tray ejector rod.

Tray swing seats are arranged on two sides of the interior of the feeding groove, the tray swing seats are elastic swing seats, and the jig trays are clamped on the tray swing seats.

Push away the tool module including push away tool step motor, push away tool linear guide, push away tool cylinder, push away tool pole, sucking disc under cylinder, vacuum generator, push away tool tray cylinder and vacuum suction nozzle, push away tool step motor and set up in the one end of pushing away tool linear guide, push away the backup pad that sets up mobile motion on the tool linear guide, the backup pad sets up the top at the material loading recess, push away the tool cylinder and set up the one end in the backup pad, push away the tool pole setting on the telescopic link that pushes away the tool cylinder, cylinder setting is in the backup pad about the sucking disc, and vacuum suction nozzle sets up on the telescopic link of cylinder about the sucking disc, vacuum generator is connected with the vacuum suction nozzle, it sets up the other end at the backup pad to push away tool tray cylinder.

The automatic wire arranging device comprises a supporting seat, a power switch, a motor speed regulator, a starting switch, a controller, a stop switch, a three-axis platform mechanism, a belt conveying mechanism, a pressing product mechanism and a wire arranging mechanism are arranged on the supporting seat, the pressing product mechanism is arranged at the top end of the belt conveying mechanism, the three-axis platform mechanism is arranged at one side of the belt conveying mechanism, the wire arranging mechanism is arranged on the three-axis platform mechanism, and are arranged at both sides of the belt conveying mechanism, the power switch, the motor speed regulator, the starting switch, the controller and the stopping switch are all arranged at the bottom of the belt conveying mechanism, the power switch is arranged on a power line of the belt conveying mechanism, the motor speed regulator is connected with a power motor of the belt conveying mechanism, the starting switch and the stopping switch are both connected with a controller, and the controller is respectively connected with the wire arranging mechanism and the pressing product mechanism.

Further, the wire arrangement mechanism is arranged to be a symmetrical wire arrangement grabbing structure which comprises a wire arrangement rod, a wire arrangement sliding block, a wire arrangement spring seat and a wire arrangement sliding rail seat, the wire arrangement rod is arranged on the wire arrangement sliding block, the wire arrangement sliding block can be arranged at the bottom of the wire arrangement sliding rail seat in an interactive mode, and the wire arrangement spring seat is arranged at the rear end of the wire arrangement sliding block and fixed to the bottom of the wire arrangement sliding rail seat.

Furthermore, the wire arranging rod is of a bent grabbing structure, transverse plates are arranged on the symmetrical wire arranging grabbing structures, and the two symmetrical wire arranging grabbing structures are arranged on two sides of the belt conveying mechanism respectively.

Furthermore, the pressing product mechanism comprises a supporting and fixing plate and a plurality of pressing rods which are arranged at the bottom of the supporting and fixing plate at equal intervals, the pressing rods press products on the belt conveying mechanism, the pressing rods are air pressure rods, and each air pressure rod is connected with an external air pump through an air pipe.

The wiring device comprises a box body, a control box, a conveying guide rail, a pressing mechanism, a three-axis support, a wiring mechanism, a fixing mechanism and a photoelectric switch, wherein the control box is arranged on the box body, the conveying guide rail is arranged on the control box, the pressing mechanism is arranged on the top end of the conveying guide rail, the three-axis support is arranged above the pressing mechanism, the wiring mechanism is arranged on the three-axis support, the fixing mechanism is arranged on the side edge of the conveying guide rail, the photoelectric switch is connected with the control box, and the photoelectric switch is arranged on one side of the box body.

Furthermore, the control box comprises a control box body, a stop switch, a start switch, a six-axis controller, a speed regulator and a power switch, wherein the stop switch, the start switch, the six-axis controller, the speed regulator and the power switch are all arranged at the front end of the control box body, and the photoelectric switch is connected with the six-axis controller.

Further, the three-axis support comprises a Y-axis support, X-axis slide rails, a Z-axis motor and Z-axis slide rails, the Y-axis support is vertically arranged on the box body, the X-axis slide rails are arranged on the top ends of the two Y-axis supports in a crossing mode, the Z-axis slide rails are transversely arranged on the X-axis slide rails, and the Z-axis motor is arranged on the Z-axis slide rails.

Furthermore, hold-down mechanism includes line ball cylinder, mounting panel, pressing product pole connecting seat and pressing product pole, the mounting panel is fixed on the box, the line ball cylinder sets up on mounting panel (36), pressing product pole connecting seat sets up on line ball cylinder, the pressing product pole sets up on pressing product pole connecting seat.

Further, the distribution mechanism symmetry sets up, including reason line pole, crimping pole, fulcrum seat, barocline cylinder, main grudging post, main tributary vaulting pole, main fixing base, inclined row seat, cylinder inclined seat and front and back slide rail groove, main grudging post sets up the both ends at the main tributary vaulting pole, main fixing base sets up on main grudging post, the cylinder inclined seat sets up the bottom at main grudging post, the barocline cylinder sets up on the cylinder inclined seat, the inclined row seat sets up on the barocline cylinder, front and back slide rail groove sets up the front end at the cylinder inclined seat, the fulcrum seat sets up on the inclined row seat, the crimping pole sets up on the fulcrum seat, reason line pole sets up on the crimping pole.

Further, fixed establishment includes pressing product cylinder mount pad, compresses tightly cylinder, pressing product pole, spring locking lever, goods pressing rod seat, goods pressing rod and adjustable gas connection, compress tightly the both ends that the cylinder set up at pressing product cylinder mount pad, pressing product pole sets up at two tops that compress tightly the cylinder, the spring locking lever sets up on pressing product pole, goods pressing rod seat sets up the bottom at the spring locking lever, the goods pressing rod sets up the bottom at the goods pressing rod seat, adjustable gas connection establishes on compressing tightly the cylinder.

The trimming device comprises an equipment rack, a CNC controller, a power switch, a trimming device and a correcting device, wherein the CNC controller, the trimming device and the correcting device are arranged on the equipment rack, the CNC controller is connected with mains supply through the power switch, the trimming device and the correcting device are both arranged on the CNC controller, the trimming device and the correcting device are both connected with the CNC controller, and the correcting device is arranged on one side of the output end of the trimming device and on the same straight line;

the wire shearing device comprises a three-axis support, a wire shearing conveying structure, a jig fixing mechanism, rear pneumatic scissors and front pneumatic scissors, wherein the three-axis support is arranged on one side of the wire shearing conveying structure, the rear pneumatic scissors and the front pneumatic scissors are arranged on the three-axis support through a cross rod, the rear pneumatic scissors and the front pneumatic scissors are arranged above the wire shearing conveying structure, and the jig fixing mechanism is arranged on two sides of the wire shearing conveying structure.

Furthermore, the correcting device comprises a correcting and conveying mechanism, a correcting jig positioning mechanism, a correcting product pressing mechanism, a rear correcting telescopic cylinder, a front correcting telescopic cylinder, a rear correcting cylinder, a front correcting cylinder, a rear correcting block I, a rear correcting block II, a front correcting block I, a rear correcting telescopic cylinder, a rear correcting pressing rod, a front correcting telescopic cylinder and a front correcting pressing rod, wherein the correcting jig positioning mechanism is arranged on the side edge of the tail end of the correcting and conveying mechanism, the correcting product pressing mechanism is arranged at the top end of the correcting and conveying mechanism, the rear correcting telescopic cylinder and the rear correcting cylinder are arranged on the left side of the correcting and conveying mechanism, the front correcting telescopic cylinder and the front correcting cylinder are arranged on the right side of the correcting and conveying mechanism, the rear correcting block I and the rear correcting block II are arranged on the left side of the correcting and are connected with the front ends of the rear correcting telescopic cylinder and the rear correcting cylinder, preceding correction block II and preceding correction block I set up on the right side of proofreading and correct transport mechanism, and set up in the front and rectify telescopic cylinder and the front end of precorrection cylinder and connect, it establishes the bottom at the telescopic cylinder of postcorrection and postcorrection cylinder to rectify the back compression cylinder, the pole setting that compresses tightly after the correction is at the side of proofreading and transport mechanism, and compresses tightly the cylinder with the proofreading after being connected, compress tightly the cylinder setting before the correction and rectify the bottom of telescopic cylinder and precorrection cylinder, compress tightly the pole setting before the correction and rectify the side of transport mechanism to compress tightly the cylinder before with the correction and be connected.

Further, the correcting conveyor mechanism comprises a correcting part transmission motor and a correcting part transmission belt, and the correcting part transmission motor is connected with the correcting part transmission belt.

Furthermore, the correction jig positioning mechanism comprises a correction part jig positioning cylinder and a correction part jig positioning block, the telescopic end of the correction part jig positioning cylinder is connected with the correction part jig positioning block, and the correction part jig positioning block is arranged on the side edge of the tail end of the correction part transmission belt.

Furthermore, the correcting part product pressing mechanism comprises a correcting part product pressing cylinder and a correcting part product pressing rod, the telescopic end of the correcting part product pressing cylinder is connected with the correcting part product pressing rod and is arranged at the top end of a correcting part transmission belt, and the correcting part product pressing cylinder is fixed on the equipment rack through a support.

Further, the three-axis support comprises an X-axis movement mechanism, a Y-axis movement mechanism and a Z-axis movement mechanism, the X-axis movement mechanism is arranged on the top ends of the two Y-axis movement mechanisms in a crossing mode, and the Z-axis movement mechanism is arranged on the X-axis movement mechanism.

Further, the trimming transmission structure comprises a trimming part transmission motor and a trimming part transmission belt, and the trimming part transmission motor is connected with the trimming part transmission belt.

Further, tool fixed establishment includes tool right side location cylinder, goods compress tightly cylinder, goods depression bar and tool left side location cylinder, tool right side location cylinder and tool left side location cylinder set up the both ends at trimming part driving belt, the goods compresses tightly the cylinder setting in one side of trimming part driving belt, the goods compresses tightly the cylinder and is connected with the goods depression bar, the goods depression bar sets up the top at trimming part driving belt.

By adopting the technical scheme, the invention has the following technical effects:

according to the automatic feeding and discharging device, automatic feeding and discharging are carried out through automatic equipment, the jig is directly placed on the equipment to automatically discharge materials after being discharged, manual discharging is replaced, and therefore the purpose of automatic production is achieved; the jig pushing module realizes accurate pushing of the jig to the discharging conveyor belt assembly, has the advantages of high working efficiency and high precision, and is fully automatically completed from the discharging of the jig to the transmission of the jig to the next process, so that the manpower resource is greatly saved; the pressing piece mechanism controls the opening of an air pipe switch according to a controller, the air pressure presses a pressing rod downwards, the pressing rod presses the top of a product, a wire arranging mechanism hooks bent wires from two sides and then moves towards two sides to finish wire arrangement, automatic wire arrangement is carried out through automatic equipment, the whole product is directly placed on the equipment for automatic wire arrangement, manual wire arrangement is replaced, and therefore the purpose of automatic production is achieved; whether a product exists is sensed by the photoelectric switch, then the product is fixed by the fixing mechanism, the product is distributed by the distributing mechanism, the product is pressed by the pressing mechanism after the distribution is finished, the whole distributing process is fully automatic, the rapid production of the whole distribution can be finished by very little manpower, and the photoelectric switch has the characteristics of high efficiency and high capacity, and solves the technical problems of slow manual distribution and low production efficiency in the prior art; carry out the line to goods through the trimming device and carry out automatic section of cutting, then use correcting unit to carry out the secondary correction to goods, can cut the stub line and make line and goods PIN foot complete contact as required, the operation of the back process of being convenient for, it has automatic calibration and closing device to cut the line, guarantees line and goods PIN foot complete contact, solves traditional trimming, whether line and Pin foot contact well correction need a large amount of labours' technical problem.

Drawings

Fig. 1 is a schematic structural diagram of a feeding device of the invention.

Fig. 2 is a schematic side structure view of the feeding device of the present invention.

Fig. 3 is a schematic structural view of a feeding device pushing jig module according to the present invention.

Fig. 4 is a schematic structural diagram of a conveyor belt of the feeding device.

Fig. 5 is a front view of the wire management device of the present invention.

Fig. 6 is a schematic side view of the wire management device of the present invention.

Fig. 7 is a schematic structural diagram of a wire arranging mechanism of the wire arranging device of the invention.

Fig. 8 is a schematic structural view of a pre-wire product of the present invention.

Fig. 9 is a schematic diagram of the wire management process structure of the present invention.

FIG. 10 is a schematic diagram of a wire management structure according to the present invention.

FIG. 11 is a schematic view of the structure of the wire management article of the present invention.

Fig. 12 is a schematic view of the overall structure of the wiring device of the present invention.

Fig. 13 is a schematic view of the wiring mechanism structure of the present invention.

Fig. 14 is a schematic structural view of the fixing mechanism of the present invention.

Fig. 15 is a schematic structural view of the wire pressing mechanism of the present invention.

Fig. 16 is a side view of the whole thread trimming device of the present invention.

Figure 17 is a top view of the thread trimmer assembly of the present invention.

FIG. 18 is a schematic structural diagram of a calibration device according to the present invention.

FIG. 19 is a schematic of the overall process sequence of the present invention.

Numbering in the figures: A. a feeding device; B. an automatic wire arranging device; C. a wiring device; D. a thread trimming device;

1A, a feeding power switch; 2A, a feeding controller; 3A, a feeding motor speed regulator; 4A, a feeding start/stop control box; 5A, a discharging conveyor belt assembly; 6A, an automatic feeding mechanism; 7A, a jig tray; 8A, pushing the jig module; 9A, an empty tray discharging supporting plate; 10A, a top tray cylinder; 11A, a tray ejector rod; 12A, feeding and hooking; 13A, a tray swing seat; 14A, pushing a jig stepping motor; 15A, pushing a linear guide rail of the jig; 16A, pushing a jig cylinder; 17A, pushing a jig rod; 18A, a sucker upper cylinder and a sucker lower cylinder; 19A, a vacuum generator; 20A, a jig tray pushing cylinder; 21A, a vacuum nozzle; 22A, a discharge conveyer belt motor; 23A, discharging a flat belt of a conveying belt;

1B, a wire-arranging power switch; 2B, a wire-arranging motor speed regulator; 3B, arranging a wire starting switch; 4B, a wire arrangement controller; 5B, a wire-arranging stop switch; 6B, a three-axis platform mechanism; 7B, a belt conveying mechanism; 8B, a pressing product mechanism; 9B, a wire arranging mechanism; 10B, a wire arranging rod; 11B, a wire arranging slide block; 12B, a wire arranging spring seat; 13B, arranging a slide rail seat; 14B, a jig; 15B, preparing a product; 16B, a pressure lever;

1C, a box body; 2C, a front door of the box body; 3C, a stop switch; 4C, starting a switch; 5C, a six-axis controller; 6C, conveying a guide rail; 7C, a pressing mechanism; 8C, Y axle support; 9C, X axle slide; 10C, Z shaft motor; 11C, Z axle slide; 12C, a wiring mechanism; 13C, an air filter; 14C, a fixing mechanism; 15C, a speed regulator; 16C, a power switch; 17C, a photoelectric switch; 18C, a wire arranging rod; 19C, a line pressing rod; 20C, a fulcrum seat; 21C, a diagonal pressure cylinder; 22C, a main vertical frame; 23C, a main support rod; 24C, a main fixed seat; 25C, inclined row seats; 26C, a cylinder inclined seat; 27C, front and rear slide rail grooves; 28C, a pressing product cylinder mounting seat; 29C, a pressing cylinder; 30C, a laminate rod; 31C, a spring lock rod; 32C, a product press rod seat; 33C, a product compression bar; 34C, an adjustable gas joint; 35C, a line pressing cylinder; 36C, mounting plates; 37C, a pressing product rod connecting seat; 38C, a laminate rod; 39C, an integrated jig; 40C, preparing a product;

1D, an equipment rack; 2D, CNC a controller; 3D, a trimming power switch; 4D, X axle kinematic mechanism; 5D, Y axle movement mechanism; 6D, Z axle kinematic mechanism; 7D, a jig right positioning cylinder; 8D, a product pressing cylinder; 9D, a product pressing rod; 10D, a jig left positioning cylinder; 11D, rear pneumatic scissors; 12D, a trimming part transmission motor; 13D, trimming a partial transmission belt; 14D, front pneumatic scissors; 15D, a correcting part transmission motor; 16D, correcting the partial driving belt; 17D, correcting the partial jig positioning cylinder; 18D, correcting part of jig positioning blocks; 19D, correcting part of the product pressing cylinder; 20D, correcting a part product pressing rod; 21D, a rear correction telescopic cylinder; 22D, a front correction telescopic cylinder; 23D, a rear correction cylinder; 24D, a front correction cylinder; 25D, a post-correction block I; 26D, a post-correction block II; 27D, a front correction block II; 28D, a front correction block I; 29D, pressing the air cylinder after correction; 30D, correcting the pressing rod; 31D, correcting the front pressing cylinder; 32D, correcting the front pressing rod.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings by way of examples of preferred embodiments. It should be noted, however, that the numerous details set forth in the description are merely for the purpose of providing the reader with a thorough understanding of one or more aspects of the present invention, which may be practiced without these specific details.

As shown in fig. 19, the automatic production line according to the present invention includes a feeding device a, an automatic wire arrangement device B, a wire distribution device C, and a wire cutting device D, where the automatic wire arrangement device B is disposed at an output end of the feeding device a, the wire distribution device C is disposed at an output end of the automatic wire arrangement device B, the wire cutting device D is disposed at an output end of the wire distribution device C, the feeding device a is configured to automatically feed a product, the automatic wire arrangement device B is configured to automatically arrange a wire for a coil on the product, the wire distribution device C is configured to perform wire distribution processing on the product, and the wire cutting device D is configured to perform wire cutting and correction on the product after being arranged.

As shown in fig. 1-4, the feeding device comprises a supporting frame, and a feeding groove is arranged on the supporting frame. The top side of material loading recess is provided with ejection of compact conveyer belt subassembly 5A, and the both sides of material loading recess are provided with automatic feeding mechanism 6A, have placed a plurality of tool tray 7A in the material loading recess, and the top of material loading recess is provided with pushes away tool module 8A. An empty tray discharging supporting plate 9A is arranged on one side edge of the discharging conveyor belt assembly 5A. The supporting frame is provided with a feeding power switch 1A, a feeding controller 2A, a feeding motor speed regulator 3A and a feeding start/stop control box 4A. Material loading switch 1A one end is connected with the external power cord, and the other end starts/stops the control box 4A through power cord and material loading controller 2A, material loading motor speed regulator 3A and material loading and is connected, and material loading controller 2A and material loading motor speed regulator 3A all are connected with ejection of compact conveyer belt subassembly 5A, and material loading controller 2A and automatic feeding mechanism 6A are connected with push away tool module 8A.

The discharging conveyer belt component 5A comprises a discharging conveyer belt motor 22A and a discharging conveyer belt flat belt 23A, and an output shaft of the discharging conveyer belt motor 22A is connected with the discharging conveyer belt flat belt 23A to drive the discharging conveyer belt flat belt 23A to rotate. The discharging conveyer belt motor 22A drives the discharging conveyer belt flat belt 23A to rotate, and a next process is carried out on the jig transmission belt.

Automatic feeding mechanism 6A includes that top tray cylinder 10A, tray ejector pin 11A collude 12A with the material loading pendulum, top tray cylinder 10A sets up in the outside of material loading recess both sides, and tray ejector pin 11A sets up on the side of material loading recess one end, tray ejector pin 11A sets up diaphragm and top tray cylinder 10A's telescopic link fixed connection, the material loading pendulum colludes 12A and sets up in tray ejector pin 11A's inside one side. The tray cylinder 10 drives the tray ejector rod 11A to move upwards, the feeding swing hook 12A clamps the jig tray 7A to push upwards, and the two ends of the tray ejector rod 11A push the jig tray 7A upwards.

Tray pendulum seat 13A is provided with to the inside both sides of material loading recess, and tray pendulum seat 13A sets up to elasticity pendulum seat, and tool tray 7A card is on tray pendulum seat 13A. To tray pendulum seat 13A, when tool tray 7A up moved, after last tray pendulum seat 13A was touch to tool tray 7A's higher authority, tool tray 7A extrudees tray pendulum seat 13A, and tray pendulum seat 13A can be to the internal contraction, and when tool tray 7A moved tray pendulum seat 13A upper end, tray pendulum seat 13A popped out.

The pushing jig module 8A comprises a pushing jig stepping motor 14A, a pushing jig linear guide rail 15A, a pushing jig cylinder 16A, a pushing jig rod 17A, a sucking disc up-down cylinder 18A, a vacuum generator 19A, a pushing jig tray cylinder 20A and a vacuum suction nozzle 21A, the pushing jig stepping motor 14A is arranged at one end of the pushing jig linear guide rail 15A, a movable support plate is arranged on the pushing jig linear guide rail 15A, the support plate is arranged above the feeding groove, the tool pushing cylinder 16A is arranged at one end of the supporting plate, the tool pushing rod 17A is arranged on the telescopic rod of the tool pushing cylinder 16A, the sucking disc upper and lower cylinders 18A are arranged on the supporting plate, and the vacuum suction nozzle 21A is arranged on the telescopic rod of the suction disc upper and lower air cylinder 18A, the vacuum generator 19A is connected with the vacuum suction nozzle 21A, and the jig pushing tray air cylinder 20A is arranged at the other end of the supporting plate. Push away tool step motor 14A and drive and push away tool linear guide 15A horizontal slip, push away tool cylinder 16A control and push away tool pole 17A up-and-down motion, push away tool pole 17A and push away the tool when pushing away tool linear guide 15A slip and push away the tool on the drive belt. The vacuum generator 19A controls the vacuum suction nozzle 21A, then the suction cup up-and-down cylinder 18A controls the vacuum suction nozzle 21A to move downwards to suck the empty jig tray 7A, then the vacuum suction nozzle 21A is driven to the empty tray discharging supporting plate 9A, and the vacuum suction nozzle 21A is opened.

As shown in fig. 1, a feeding power switch 1A of the device is turned on to electrify and ventilate the device, and a feeding controller 2A displays. And then the feeding motor speed regulator 3A and the discharging conveyer belt 5 are opened to run. Pressing the start key in the feeding start/stop control box 4A, the equipment pushes the jig module 8A to automatically return to the original point and then enters a standby state.

After the jig trays 7A are discharged, a feeder places the jig trays one by one on the tray placing seat 13A. After the jig tray is placed, a starting key in the feeding starting/stopping control box 4A is pressed, the tray pushing cylinders 10A on the two sides are started simultaneously, and the feeding swing hooks 12A on the tray ejector rods 11A on the two sides push the jig tray integrally upwards for one grid. Automatic feeding mechanism 6A pauses the pay-off when the highest level response has the material, and the response of highest level response uses light infrared ray sensor to respond to, and when having the material to keep off infrared transmission, receiving probe can't receive.

After the highest layer induction in the automatic feeding mechanism has the material, the equipment is automatically started to push the jig module 8A, the push jig stepping motor is started 14, and the module moves to the rightmost end along the push jig linear guide rail 15A. The jig pushing cylinder 16A is started, the jig pushing rod 17A is driven downwards, the jig pushing module is started again to move in the opposite direction, the jigs in the jig tray are pushed to the flat belt 23A of the discharging conveying belt one by one, and meanwhile, the motor 24 of the discharging conveying belt is started to send the jigs to the next machine one by one. After all the jigs in the jig tray 7A are pushed out, the jig pushing cylinder is closed. The jig pushing module moves the two vacuum suction nozzles 21A to the middle of the empty jig tray 7A, starts the suction cup up-down cylinder 18A, and opens the vacuum generator 19A to suck the jig tray after the vacuum suction nozzles move to the bottom. The upper cylinder and the lower cylinder of the sucker are closed to suck the jig tray. The start pushes away the tool module and removes to empty dish ejection of compact layer board, opens when removing empty dish ejection of compact layer board edge and pushes away tool tray cylinder 20A, pushes away the tool module and continues to send empty tray forward, puts empty dish ejection of compact layer board 9A assigned position with empty tool tray at last on the suction nozzle closes, pushes away tool tray cylinder simultaneously and also closes, accomplishes a cycle and goes up unloading.

After the empty tool tray suction, when the highest layer response in automatic feeding mechanism 6A does not have the material, both sides top tray cylinder 10A starts simultaneously, and the material loading pendulum on the both sides tray ejector pin 11A colludes 12A and wholly upwards pushes up a check (total 10 check) with the tool tray. This action is continuously circulated until the automatic feeding mechanism 6A suspends feeding when the highest floor senses feeding. The jig pushing module 8A pushes the jigs in the jig tray one by one onto the discharging conveyor belt 5 to circulate the above actions again.

As shown in fig. 5-11, the wire arrangement device includes a support seat, on which a wire arrangement feeding power switch 1AB, a wire arrangement motor speed regulator 2B, a wire arrangement starting switch 3B, a wire arrangement controller 4B, a wire arrangement stopping switch 5B, a three-axis platform mechanism 6B, a belt conveying mechanism 7B, a pressed product mechanism 8B and a wire arrangement mechanism 9B are arranged. The wire arranging and feeding power switch 1AB is a power supply for starting the whole machine, and comprises a wire arranging controller 4B, a belt conveying mechanism 7B and the like. The wire arrangement controller 4B uses a single chip microcomputer control panel, and the front end of the wire arrangement controller is provided with a display screen. The automatic wire arranging machine can quickly arrange the bent wire rods to be straight; the design is reasonable, and the process flow is simplified; high efficiency and can realize the purpose of saving people.

The pressing member mechanism 8B is disposed at the top end of the belt conveying mechanism 7B. The three-axis table mechanism 6B is provided on one side of the belt conveying mechanism 7B. The wire arrangement mechanism 9B is arranged on the three-axis platform mechanism 6B and is arranged on two sides of the belt conveying mechanism 7B, and the wire arrangement feeding power switch 1AB, the wire arrangement motor speed regulator 2B, the wire arrangement starting switch 3B, the wire arrangement controller 4B and the wire arrangement stopping switch 5B are all arranged at the bottom of the belt conveying mechanism 7B. Reason line material loading switch 1AB sets up on belt conveyor 7B's power cord, reason line motor speed regulator 2B is connected with belt conveyor 7B's power motor. The wire arrangement starting switch 3B and the wire arrangement stopping switch 5B are both connected with the wire arrangement controller 4B, and the wire arrangement controller 4B is respectively connected with the wire arrangement mechanism 9B and the pressing product mechanism 8B. The three-axis platform mechanism 6B is a three-axis platform structure and mainly plays a role in supporting and adjusting positions. The pressed product mechanism 8B and the wire arranging mechanism 9B are used for generating gas through the air cylinder and then completing the wire arranging action through air pressure pushing.

As shown in fig. 14, the wire arranging mechanism 9B is a symmetrical wire arranging and grabbing structure, the wire arranging and grabbing structure includes a wire arranging rod 10B, a wire arranging slider 11B, a wire arranging spring seat 12B and a wire arranging slide rail seat 13B, the wire arranging rod 10B is arranged on the wire arranging slider 11B, the wire arranging slider 11B is interactively arranged at the bottom of the wire arranging slide rail seat 13B, and the wire arranging spring seat 12B is arranged at the rear end of the wire arranging slider 11B and fixed at the bottom of the wire arranging slide rail seat 13B. The wire arranging rod 10B is of a bent grabbing structure, the symmetrical wire arranging grabbing structures are provided with transverse plates, and the two symmetrical wire arranging grabbing structures are respectively arranged on two sides of the belt conveying mechanism 7B. The wire arranging spring seat 12B is a starting pushing seat, and after the wire arranging controller 4B controls to open the air pressure switch, the air pressure pushes the wire arranging slide rail seat 13B to slide and push the wire arranging rod 10B to hook the wire.

As shown in fig. 15, the pressing member mechanism 8B includes a supporting fixing plate and pressing rods 16B, the pressing rods 16B are disposed at the bottom of the supporting fixing plate at equal intervals, the pressing rods 16B press the products 15B on the belt conveying mechanism 7B, the pressing rods 16B are air pressure rods, and each air pressure rod is connected to an external air pump through an air pipe. The wire arrangement controller 4B is a single-chip microcomputer control panel, and a display screen is arranged at the front end.

As shown in fig. 14, the product structure without wire arrangement is obtained, the device wire arrangement and feeding power switch 1AB is turned on to electrify and ventilate the device, and the wire arrangement controller 4B displays; and then the speed regulator 2B of the wire arranging motor is opened, and the belt conveying mechanism 7B runs. And pressing the wire arranging starting switch 3B, and enabling the equipment three-axis platform mechanism 6B to automatically return to the original point and then enter a standby state.

After the jig for loading the product 15B flows out from the automatic feeding machine, the belt conveying mechanism 7B conveys the jig to the position of the wire arranging and arranging machine in an induction detection mode. A photoelectric switch sensor is used and connected with the wire arranging controller 4B, when a product 15B is on the transmission belt, a receiving probe of the photoelectric switch sensor cannot receive the signal, and then the wire arranging controller 4B receives the signal to control the pressing product mechanism 8B and the wire arranging mechanism 9B to act.

After the sensor senses that the jig is conveyed to the right position, the pressing product mechanism 8B starts to act, the pressing rod 16B presses the product, the wire arranging mechanism 9B starts to act, the wire arranging rods 10B on the two sides hook the wire, and the wire is lifted upwards to the horizontal position as shown in fig. 6 and 7; and releasing the pressing product mechanism, returning the wire arranging device to the original point, and enabling the jig to flow into the next working procedure.

The equipment automatically circulates the actions, so that automatic wire arrangement is realized.

As shown in fig. 12 to 15, the wiring device includes a case 1C, a control box, a conveyance guide 6C, a pressing mechanism 7C, a triaxial holder, a wiring mechanism 12C, a fixing mechanism 14C, and a photoelectric switch 17C. The control box sets up on box 1C, conveying guide rail 6C sets up on the control box, hold-down mechanism 7C sets up on conveying guide rail 6C's top, the triaxial support sets up in hold-down mechanism 7C top, distribution mechanism 12C sets up on the triaxial support, fixed establishment 14C sets up the side at conveying guide rail 6C, photoelectric switch 17C is connected with the control box, and sets up the one side at box 1C.

The box body 1C is a structure for supporting the whole, and a box body front door 2C is further arranged on the box body 1C. The control box mainly plays a control role, the conveying guide rail 6C is used for conveying the product 40C, wherein the product 40C is placed in the integrated jig 39C, and the photoelectric switch 17C is used for sensing whether the product 40C arrives. The fixing mechanism 14C fixes the product 40C, and then the wiring mechanism 12C performs wiring processing, and after wiring is completed, the pressing mechanism 7C presses the product 40C.

As shown in fig. 12, the control box includes a control box body, a stop switch 3C, a start switch 4C, a six-axis controller 5C, a speed regulator 15C, and a wiring and wire-arranging feeding power switch 1AB6C, the stop switch 3C, the start switch 4C, the six-axis controller 5C, the speed regulator 15C, and the wiring and wire-arranging feeding power switch 1AB6C are all disposed at the front end of the control box body, and the photoelectric switch 17C is connected with the six-axis controller 5C.

The six-axis controller 5C is a master controller, controls the operation of the entire machine using an STM32 minimum system, and uses the wiring, wire-arranging, and feeding power switch 1AB6C as a power switch of the entire machine, and the stop switch 3C and the start switch 4C as a work start and switch and a stop switch. The six-axis controller 5C is also provided with an LCD display.

As shown in fig. 12, the three-axis support includes a Y-axis support 8C, X an axis slide rail 9C, Z an axis motor 10C and a Z-axis slide rail 11C, the Y-axis support 8C is vertically disposed on the box body 1C, the X-axis slide rail 9C is disposed across the top ends of the two Y-axis supports 8C, the Z-axis slide rail 11C is laterally disposed on the X-axis slide rail 9C, and the Z-axis motor 10C is disposed on the Z-axis slide rail 11C. The triaxial support mainly drives wiring mechanism 12C and accomplishes the wiring action, and wiring mechanism 12C's position is fixed, when the installation, can use the specific position of screw fixation regulation as required.

As shown in fig. 15, the pressing mechanism 7C includes a pressing cylinder 35C, a mounting plate 36C, a pressing product rod connecting seat 37C, and a pressing product rod 38C. The mounting plate 36C is fixed on the box body 1C, the pressing cylinder 35C is arranged on the mounting plate 36C, the pressing product rod connecting seat 37C is arranged on the pressing cylinder 35C, and the pressing product rod 38C is arranged on the pressing product rod connecting seat 37C. The pressing cylinder 35C drives the pressing product rod connecting seat 37C and the pressing product rod 38C to move left and right, so that the products with the wires completed are extruded, and mainly the pressing product rod 38C directly contacts the product 39C to be extruded.

As shown in fig. 13, the wiring mechanism 12C is symmetrically disposed, and includes a wire arranging rod 18C, a wire pressing rod 19C, a fulcrum seat 20C, a diagonal pressing cylinder 21C, a main vertical frame 22C, a main supporting rod 23C, a main fixing seat 24C, a diagonal row seat 25C, a cylinder diagonal seat 26C, and a front and rear slide rail groove 27C. The main stand 22C sets up the both ends at main bracing piece 23C, main fixing base 24C sets up on main stand 22C, the cylinder inclined seat 26C sets up the bottom at main stand 22C, the barocline cylinder 21C sets up on cylinder inclined seat 26C. The inclined exhaust seat 25C is arranged on the inclined air cylinder 21C, and the front and rear slide rail grooves 27C are arranged at the front end of the air cylinder inclined seat 26C. The fulcrum seat 20C is arranged on the inclined row seat 25C, the wire pressing rod 19C is arranged on the fulcrum seat 20C, and the wire arranging rod 18C is arranged on the wire pressing rod 19C.

The cylinder inclined seat 26C fixes the angle of the inclined pressing cylinder 21C through screws and the like, the inclined pressing cylinder 21C drives the fulcrum seat 20C to move back and forth, and then the fulcrum seat 20C drives the wire pressing rod 19C and the wire arranging rod 18C to move. After the wire is pulled by the wire arranging rod 18C, the wire is laterally moved by the Z-axis motor 10C and the Z-axis slide rail 11C, and thus the wiring is performed.

As shown in fig. 14, the fixing mechanism 14C includes a pressed product cylinder mounting seat 28C, a pressing cylinder 29C, a pressed product rod 30C, a spring lock rod 31C, a product pressing rod seat 32C, a product pressing rod 33C and an adjustable air joint 34C, the pressing cylinder 29C is disposed at two ends of the pressed product cylinder mounting seat 28C, the pressed product rod 30C is disposed at the top of the two pressing cylinders 29C, the spring lock rod 31C is disposed on the pressed product rod 30C, the product pressing rod seat 32C is disposed at the bottom of the spring lock rod 31C, the product pressing rod 33C is disposed at the bottom of the product pressing rod seat 32C, and the adjustable air joint 34C is disposed on the pressing cylinder 29C.

The spring lock rod 31C, the product press rod seat 32C and the product press rod 33C form an extrusion fixing component, each extrusion fixing component is used for fixing one product 39C, and the spring lock rod 31C is used for fixing the elasticity of a spring, so that the product 39C is better protected. The lead wires after the semi-field are automatically distributed to the side of the Pin foot by adopting automatic equipment and tightly pressed against the Pin foot, so that the next procedure (foot shearing) can be smoothly carried out.

After the jig 39C with the products is processed in the previous process (wire arrangement), the jig is sent into the machine through a conveying belt, and after the in-place sensor senses that the products are loaded, the pressing cylinder 29C of the pressing mechanism in fig. 3 starts to work to integrally press the products downwards, so that the products cannot deviate during wiring. After pressing the products, the wiring mechanism of fig. 2 starts to work, through the motion of XYZ axes, the wire arranging rod 18C hooks the lead wire and sends the lead wire to the side of the Pin foot, then the inclined pressing cylinder 21C works, the lead wire is pressed through the wire pressing rod 19C, after the wiring pressing is finished, the wiring mechanism rises and leaves, the wire pressing mechanism of fig. 4 intervenes, the wire pressing cylinder 35C works, and the front and rear pressing rod 38C presses the lead wire again towards the middle. After the work is finished, all the mechanisms reset, the conveying belt works, and the jig is sent out of the machine to enter the next process. The above operation steps are repeated to realize automatic production.

As shown in fig. 16 to 17, the trimming device includes an equipment rack 1D, CNC feeding controller 2AD, a trimming power switch 3D, a trimming device, and a correction device. CNC material loading controller 2AD, trimming device and correcting unit set up on equipment frame 1D, CNC material loading controller 2AD is through switch 3D and mains connection, trimming device and correcting unit all set up on CNC material loading controller 2AD, and trimming device and correcting unit all are connected with CNC material loading controller 2AD, correcting unit sets up in trimming device's output one side, and sets up on same straight line. The CNC feeding controller 2AD uses a controller, which includes a display screen and the like. And the power switch 3D is used for controlling the power supply of the whole complete machine. The trimming device is used for trimming the product, and the correcting device is used for correcting the trimmed product to ensure that the line is in complete contact with the PIN foot of the product.

The trimming device comprises a triaxial support, a trimming conveying structure, a jig fixing mechanism, rear pneumatic scissors 11D and front pneumatic scissors 14D, wherein the triaxial support is arranged on one side of the trimming conveying structure, the rear pneumatic scissors 11D and the front pneumatic scissors 14D are arranged on the triaxial support through a cross rod, and are arranged above the trimming conveying structure, and the jig fixing mechanism is arranged on two sides of the trimming conveying structure. The triaxial support mainly uses the triaxial structure, and it is used for fixed pneumatic scissors 11D in back and preceding pneumatic scissors 14D, and fixed pneumatic scissors 11D in back and preceding pneumatic scissors 14D all are two to realize quick trimming. The fixed rear pneumatic scissors 11D and the front pneumatic scissors 14D are disposed at the same level. The rear pneumatic scissors 11D and the front pneumatic scissors 14D use the starting scissors.

As shown in fig. 18, the correcting device includes a correcting and conveying mechanism, a correcting jig positioning mechanism, a correcting product pressing mechanism, a rear correcting telescopic cylinder 21D, a front correcting telescopic cylinder 22D, a rear correcting cylinder 23D, a front correcting cylinder 24D, a rear correcting block i 25D, a rear correcting block ii 26D, a front correcting block ii 27D, a front correcting block i 28D, a rear correcting pressing cylinder 29CD, a rear correcting pressing rod 30D, a front correcting pressing cylinder 31D, and a front correcting pressing rod 32D. The correcting jig positioning mechanism is arranged on the side edge at the tail end of the correcting and conveying mechanism. The correcting product pressing mechanism is arranged at the top end of the correcting conveying mechanism, and the rear correcting telescopic cylinder 21D and the rear correcting cylinder 23D are arranged on the left side of the correcting conveying mechanism. The front correction telescopic cylinder 22D and the front correction cylinder 24D are arranged on the right side of the correction conveying mechanism, and the rear correction block I25D and the rear correction block II 26D are arranged on the left side of the correction conveying mechanism and are arranged at the front ends of the rear correction telescopic cylinder 21D and the rear correction cylinder 23D and connected with each other. The front correction block II 27D and the front correction block I28D are arranged on the right side of the correction conveying mechanism, and are arranged at the front ends of the front correction telescopic cylinder 22D and the front correction cylinder 24D and connected with each other. The post-correction hold-down cylinder 29CD is disposed at the bottom of the post-correction telescopic cylinder 21D and the post-correction cylinder 23D, and the post-correction hold-down rod 30D is disposed at the side of the correction conveying mechanism and connected to the post-correction hold-down cylinder 29 CD. The correcting front pressing cylinder 31D is arranged at the bottom of the front correcting telescopic cylinder 22D and the front correcting cylinder 24D, and the correcting front pressing rod 32D is arranged at the side of the correcting and conveying mechanism and is connected with the correcting front pressing cylinder 31D.

When the correcting and conveying mechanism conveys the jig with the products to the correcting and treating positioning mechanism, the correcting and treating positioning mechanism carries out two-end positioning on the jig with the products, two rods push and position the jig from two ends, and the positioning rods stretch out from the side edges firstly and then position the jig from two ends.

The correcting product pressing mechanism presses down the fixed product from the top end to prepare for correction. The rear correction telescopic cylinder 21D, the front correction telescopic cylinder 22D, the rear correction cylinder 23D and the front correction cylinder 24D are in telescopic contact with a rear correction block I25D, a rear correction block II 26D, a front correction block II 27D and a front correction block I28D through telescopic, and product correction is completed.

As shown in fig. 18, the correcting transport mechanism includes a correcting section drive motor 15D and a correcting section drive belt 16D, and the correcting section drive motor 15D is connected to the correcting section drive belt 16D. The correcting jig positioning mechanism comprises a correcting part jig positioning cylinder 17D and a correcting part jig positioning block 18D, the telescopic end of the correcting part jig positioning cylinder 17D is connected with the correcting part jig positioning block 18D, and the correcting part jig positioning block 18D is arranged on the side edge of the tail end of the correcting part transmission belt 16D. The correcting part product pressing mechanism comprises a correcting part product pressing cylinder 19D and a correcting part product pressing rod 20D, the telescopic end of the correcting part product pressing cylinder 19D is connected with the correcting part product pressing rod 20D and is arranged at the top end of the correcting part transmission belt 16D, and the correcting part product pressing cylinder 19D is fixed on the equipment rack 1D through a support.

The correcting and conveying mechanism conveys the jig after trimming to the correcting device from the trimming device, and the conveying function is achieved. The correcting jig positioning mechanism is mainly used for clamping the tail end of the correcting part of the transmission belt 16D to limit the position of the correcting jig. The correcting part product pressing cylinder 19D extends to drive the correcting part product pressing rod 20D to move downwards so as to fix and press the product. All cylinders of this application are all unified control by CNC material loading controller 2 AD.

The three-axis support comprises an X-axis movement mechanism 4D, Y, an axis movement mechanism 5D and a Z-axis movement mechanism 6D. The X-axis movement mechanism 4D is arranged on the top ends of the two Y-axis movement mechanisms 5D in a crossing mode, and the Z-axis movement mechanism 6D is arranged on the X-axis movement mechanism 4D. The trimming transmission structure includes a trimming portion transmission motor 12D and a trimming portion transmission belt 13D. The trimming portion drive motor 12D is connected to a trimming portion drive belt 13D. Jig fixed establishment includes that jig right side location cylinder 7D, goods compress tightly cylinder 8D, goods depression bar 9D and jig left side location cylinder 10D, jig right side location cylinder 7D and jig left side location cylinder 10D set up the both ends at trimming part driving belt 13D, the goods compresses tightly cylinder 8D and sets up the one side at trimming part driving belt 13D, the goods compresses tightly cylinder 8D and is connected with goods depression bar 9D, goods depression bar 9D sets up the top at trimming part driving belt 13D.

The three-axis support is used for adjusting the position of the trimming transmission structure, so that the trimming can be more accurately achieved. The fixture fixing mechanism is used for fixing the product.

The detection optical fiber sensors are arranged on the transmission belt guide rails of the thread cutting device and the correction device, the detection optical fiber sensors use photoelectric sensors, the detection optical fiber sensors do not act when no material exists, and the detection optical fiber sensors are stopped and alarm function is realized when the material is full or blocked. High-precision servo control system, accurate automatic trimming. The cut wire is provided with an automatic calibration and pressing device, so that the wire is ensured to be in complete contact with the PIN foot of the product.

A line cutting part, after the product is arranged in a jig, the line cutting part is arranged in a line cutting part transmission belt 13D shown in figure 2, a line cutting part transmission motor 12D drives the line cutting part transmission belt 13D to convey the jig with the product in place, a right jig positioning cylinder 7D and a left jig positioning cylinder 10D simultaneously act to press a product tightly against a cylinder 8D to act after the jig is positioned, a product pressing rod 9D is driven to press down to fix the product, then an X-axis movement mechanism 4D and a Y-axis movement mechanism 5D move to designated positions, a Z-axis movement mechanism 6D moves to the designated positions, a front pneumatic scissors 14D sequentially acts to complete front line cutting of the product, a rear pneumatic scissors 11D sequentially acts to complete rear line cutting, an X-axis movement mechanism 4D, Y, an axis movement mechanism 5D and a Z-axis movement mechanism 6D respectively move to the designated positions, the right jig positioning cylinder 7D and the left jig positioning cylinder 10D release the action for positioning, the trimming part transmission motor 12D rotates to drive the trimming part transmission belt 13D, when the jig flows out, another jig flows in, the jig right positioning cylinder 7D and the jig left positioning cylinder 10D reset, and an operation period is completed.

The correction part: the jig flows to a correcting part along with the trimming part transmission belt 13D, then a correcting part transmission motor 15D of figure 3 rotates to drive a correcting part transmission belt 16D, the jig flows to a designated position, then a correcting part jig positioning cylinder 17D acts to drive a correcting part jig positioning block 18D to position the jig, then a correcting part product pressing cylinder 19D acts to drive a correcting part product pressing rod 20D to press the product, the rear correcting telescopic cylinder 21D and the front correcting telescopic cylinder 22D act simultaneously to respectively drive 23 and 24 to extend, 23 and 24 act to respectively drive 25, 26, 27 and 28 to finish correcting action, then the rear correcting cylinder 23D and the front correcting cylinder 24D reset, the rear correcting telescopic cylinder 21D and the front correcting telescopic cylinder 22D reset, the corrected pressing cylinder 29CD and the corrected front pressing cylinder 31D act simultaneously to respectively drive a corrected pressing rod 30D and a corrected front pressing rod 32D to press the wire, the post-correction pressing cylinder 29CD and the pre-correction pressing cylinder 31D reset after the wire is completely contacted with the PIN foot of the product, then the correction part product pressing cylinder 19D resets to release the product, the correction part jig positioning cylinder 17D resets to release the jig positioning, another jig flows in while the jig flows out, the correction part jig positioning cylinder 17D acts to complete a running period.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be construed as the protection scope of the present invention.

Claims (8)

1. An automatic production line, its characterized in that: the automatic wire arranging device comprises a feeding device (A), an automatic wire arranging device (B), a wiring device (C) and a wire shearing device (D), wherein the automatic wire arranging device (B) is arranged at the output end of the feeding device (A), the wiring device (C) is arranged at the output end of the automatic wire arranging device (B), the wire shearing device (D) is arranged at the output end of the wiring device (C), the feeding device (A) is used for automatically feeding products, the automatic wire arranging device (B) is used for automatically arranging wires of coils on the products, the wiring device (C) is used for performing wiring treatment on the products after the wires are arranged, and the wire shearing device (D) is used for shearing and correcting the products after the wires are arranged;

the automatic trimming device comprises an equipment rack (1D), a CNC controller (2D), a trimming power switch (3D), a trimming component and a correcting device, wherein the CNC controller (2D), the trimming component and the correcting device are arranged on the equipment rack (1D), the CNC controller (2D) is connected with a mains supply through the trimming power switch (3D), the trimming component and the correcting device are both arranged on the CNC controller (2D), the trimming component and the correcting device are both connected with the CNC controller (2D), and the correcting device is arranged on one side of the output end of the trimming component and is arranged on the same straight line;

the wire shearing assembly comprises a three-axis support, a wire shearing conveying structure, a jig fixing mechanism, a rear pneumatic shear (11D) and a front pneumatic shear (14D), the three-axis support is arranged on one side of the wire shearing conveying structure, the rear pneumatic shear (11D) and the front pneumatic shear (14D) are arranged on the three-axis support through a cross rod and are arranged above the wire shearing conveying structure, and the jig fixing mechanism is arranged on two sides of the wire shearing conveying structure;

the jig fixing mechanism comprises a jig right positioning cylinder (7D), a product pressing cylinder (8D), a product pressing rod (9D) and a jig left positioning cylinder (10D), the jig right positioning cylinder (7D) and the jig left positioning cylinder (10D) are arranged at two ends of the trimming part transmission belt (13D), the product pressing cylinder (8D) is arranged on one side of the trimming part transmission belt (13D), the product pressing cylinder (8D) is connected with the product pressing rod (9D), and the product pressing rod (9D) is arranged at the top end of the trimming part transmission belt (13D);

the feeding device comprises a supporting frame, a feeding groove is arranged on the supporting frame, a discharging conveyor belt assembly (5A) is arranged on the side edge of the top of the feeding groove, automatic feeding mechanisms (6A) are arranged on two sides of the feeding groove, a plurality of jig trays (7A) are placed in the feeding groove, a pushing jig module (8A) is arranged on the top of the feeding groove, an empty tray discharging tray (9A) is arranged on one side edge of the discharging conveyor belt assembly (5A), a feeding power switch (1A), a feeding controller (2A), a feeding motor speed regulator (3A) and a feeding start/stop control box (4A) are arranged on the supporting frame, one end of the feeding power switch (1A) is connected with an external power line, and the other end of the feeding power switch is connected with the feeding controller (2A), the feeding motor speed regulator (3A) and the feeding start/stop control box (4A) through power lines, the feeding controller (2A) and the feeding motor speed regulator (3A) are connected with the discharging conveyor belt assembly (5A), and the feeding controller (2A) is connected with the automatic feeding mechanism (6A) and the pushing jig module (8A);

tray swing seats (13A) are arranged on two sides of the interior of the feeding groove, the tray swing seats (13A) are elastic swing seats, and the jig tray (7A) is clamped on the tray swing seats (13A); the pushing jig module (8A) comprises a pushing jig stepping motor (14A), a pushing jig linear guide rail (15A), a pushing jig cylinder (16A), a pushing jig rod (17A), a sucking disc upper and lower cylinder (18A), a vacuum generator (19A), a pushing jig tray cylinder (20A) and a vacuum suction nozzle (21A), wherein the pushing jig stepping motor (14A) is arranged at one end of the pushing jig linear guide rail (15A), a supporting plate which can move movably is arranged on the pushing jig linear guide rail (15A), the supporting plate is arranged above the feeding groove, the pushing jig cylinder (16A) is arranged at one end of the supporting plate, the pushing jig rod (17A) is arranged on a telescopic rod of the pushing jig cylinder (16A), the sucking disc upper and lower cylinder (18A) is arranged on the supporting plate, and the vacuum suction nozzle (21A) is arranged on a telescopic rod of the sucking disc upper and lower cylinder (18A), the vacuum generator (19A) is connected with the vacuum suction nozzle (21A), and the jig pushing tray cylinder (20A) is arranged at the other end of the supporting plate.

2. An automated manufacturing line according to claim 1, wherein: the discharging conveying belt component (5A) comprises a discharging conveying belt motor (22A) and a discharging conveying belt flat belt (23A), and an output shaft of the discharging conveying belt motor (22A) is connected with the discharging conveying belt flat belt (23A) to drive the discharging conveying belt flat belt (23A) to rotate; automatic feeding mechanism (6A) colludes (12A) including top tray cylinder (10A), tray ejector pin (11A) and material loading pendulum, top tray cylinder (10A) sets up in the outside of material loading recess both sides, and tray ejector pin (11A) set up on the side of material loading recess one end, tray ejector pin (11A) sets up the telescopic link fixed connection of diaphragm and top tray cylinder (10A), the material loading pendulum colludes (12A) and sets up in inside one side of tray ejector pin (11A).

3. An automated manufacturing line according to claim 1, wherein: the automatic wire arranging device comprises a supporting seat, wherein a wire arranging power switch (1B), a wire arranging motor speed regulator (2B), a wire arranging starting switch (3B), a wire arranging controller (4B), a wire arranging stopping switch (5B), a three-axis platform mechanism (6B), a belt conveying mechanism (7B), a pressing product mechanism (8B) and a wire arranging mechanism (9B) are arranged on the supporting seat, the pressing product mechanism (8B) is arranged at the top end of the belt conveying mechanism (7B), the three-axis platform mechanism (6B) is arranged on one side of the belt conveying mechanism (7B), the wire arranging mechanism (9B) is arranged on the three-axis platform mechanism (6B) and is arranged on two sides of the belt conveying mechanism (7B), the wire arranging power switch (1B), the wire arranging motor speed regulator (2B), the wire arranging starting switch (3B), the wire arranging controller (4B) and the wire arranging stopping switch (5B) are arranged at the bottom of the belt conveying mechanism (7B), the wire arranging power switch (1B) is arranged on a power line of the belt conveying mechanism (7B), the wire arranging motor speed regulator (2B) is connected with a power motor of the belt conveying mechanism (7B), the wire arranging starting switch (3B) and the wire arranging stopping switch (5B) are both connected with the wire arranging controller (4B), and the wire arranging controller (4B) is respectively connected with the wire arranging mechanism (9B) and the pressing product mechanism (8B).

4. An automated manufacturing line according to claim 3, wherein: the wire arranging mechanism (9B) is arranged to be a symmetrical wire arranging and grabbing structure, the wire arranging and grabbing structure comprises a wire arranging rod (10B), a wire arranging sliding block (11B), a wire arranging spring seat (12B) and a wire arranging sliding rail seat (13B), the wire arranging rod (10B) is arranged on the wire arranging sliding block (11B), the wire arranging sliding block (11B) can be interactively arranged at the bottom of the wire arranging sliding rail seat (13B), and the wire arranging spring seat (12B) is arranged at the rear end of the wire arranging sliding block (11B) and fixed at the bottom of the wire arranging sliding rail seat (13B); the wire arranging rod (10B) is of a bent gripper structure, the symmetrical wire arranging gripper structures are provided with transverse plates, and the two symmetrical wire arranging gripper structures are respectively arranged on two sides of the belt conveying mechanism (7B); the pressing product mechanism (8B) comprises a supporting fixing plate and a plurality of pressing rods (16B), the pressing rods (16B) are arranged at the bottom of the supporting fixing plate at equal intervals, the pressing rods (16B) press the products (15B) on the belt conveying mechanism (7B), the pressing rods (16B) are air pressure rods, and each air pressure rod is connected with an external air pump through an air pipe; the wire arrangement controller (4B) is a single-chip microcomputer control panel, and a display screen is arranged at the front end of the wire arrangement controller.

5. An automated manufacturing line according to claim 1, wherein: distribution device includes box (1C), control box, conveying guide rail (6C), hold-down mechanism (7C), triaxial support, distribution mechanism (12C), fixed establishment (14C) and photoelectric switch (17C), the control box sets up on box (1C), conveying guide rail (6C) sets up on the control box, hold-down mechanism (7C) set up the top at conveying guide rail (6C), the triaxial support sets up in hold-down mechanism (7C) top, distribution mechanism (12C) set up on the triaxial support, fixed establishment (14C) set up the side at conveying guide rail (6C), photoelectric switch (17C) are connected with the control box, and set up the one side at box (1C).

6. An automated manufacturing line according to claim 5, wherein: the control box comprises a control box body, a stop switch (3C), a start switch (4C), a six-axis controller (5C), a speed regulator (15C) and a wiring power switch (16C), the stop switch (3C), the start switch (4C), the six-axis controller (5C), the speed regulator (15C) and the wiring power switch (16C) are all arranged at the front end of the control box body, and the photoelectric switch (17C) is connected with the six-axis controller (5C); the three-axis support comprises a Y-axis support (8C), X-axis slide rails (9C), a Z-axis motor (10C) and Z-axis slide rails (11C), wherein the Y-axis support (8C) is vertically arranged on the box body (1C), the X-axis slide rails (9C) are arranged on the top ends of the two Y-axis supports (8C) in a crossing manner, the Z-axis slide rails (11C) are transversely arranged on the X-axis slide rails (9C), and the Z-axis motor (10C) is arranged on the Z-axis slide rails (11C); hold-down mechanism (7C) is including line ball cylinder (35C), mounting panel (36C), pressing product pole connecting seat (37C) and pressing product pole (38C), mounting panel (36C) are fixed on box (1C), line ball cylinder (35C) sets up on mounting panel (36C), pressing product pole connecting seat (37C) sets up on line ball cylinder (35C), pressing product pole (38C) sets up on pressing product pole connecting seat (37C).

7. An automated manufacturing line according to claim 5, wherein: the wiring mechanism (12C) is symmetrically arranged and comprises a wire arranging rod (18C), a wire pressing rod (19C), a fulcrum seat (20C), an inclined pressing cylinder (21C), a main stand (22C), a main support rod (23C), a main fixing seat (24C), an inclined row seat (25C), a cylinder inclined seat (26C) and front and rear slide rail grooves (27C), wherein the main stand (22C) is arranged at two ends of the main support rod (23C), the main fixing seat (24C) is arranged on the main stand (22C), the cylinder inclined seat (26C) is arranged at the bottom end of the main stand (22C), the inclined pressing cylinder (21C) is arranged on the cylinder inclined seat (26C), the inclined row seat (25C) is arranged on the inclined pressing cylinder (21C), the front and rear slide rail grooves (27C) are arranged at the front end of the cylinder inclined seat (26C), and the fulcrum seat (20C) is arranged on the inclined row seat (25C), the wire pressing rod (19C) is arranged on the fulcrum seat (20C), and the wire arranging rod (18C) is arranged on the wire pressing rod (19C); fixing mechanism (14C) includes pressing product cylinder mount pad (28C), compresses tightly cylinder (29C), pressing product pole (30C), spring lock pole (31C), goods pressing rod seat (32C), goods depression bar (33C) and adjustable gas connector (34C), it sets up the both ends at pressing product cylinder mount pad (28C) to compress tightly cylinder (29C), pressing product pole (30C) set up the top at two pressing cylinder (29C), spring lock pole (31C) sets up on pressing product pole (30C), goods pressing rod seat (32C) set up the bottom at spring lock pole (31C), goods pressing rod (33C) set up the bottom at goods pressing rod seat (32C), adjustable gas connector (34C) are established on compressing tightly cylinder (29C).

8. An automated manufacturing line according to claim 1, wherein: the correcting device comprises a correcting and conveying mechanism, a correcting jig positioning mechanism, a correcting product pressing mechanism, a rear correcting telescopic cylinder (21D), a front correcting telescopic cylinder (22D), a rear correcting cylinder (23D), a front correcting cylinder (24D), a rear correcting block I (25D), a rear correcting block II (26D), a front correcting block II (27D), a front correcting block I (28D), a rear correcting pressing cylinder (29D), a rear correcting pressing rod (30D), a front correcting pressing cylinder (31D) and a front correcting pressing rod (32D), wherein the correcting jig positioning mechanism is arranged on the side edge of the tail end of the correcting and conveying mechanism, the correcting product pressing mechanism is arranged at the top end of the correcting and conveying mechanism, the rear correcting telescopic cylinder (21D) and the rear correcting cylinder (23D) are arranged on the left side of the correcting and conveying mechanism, the front correcting telescopic cylinder (22D) and the front correcting cylinder (24D) are arranged on the right side of the correcting and conveying mechanism, the rear correction block I (25D) and the rear correction block II (26D) are arranged on the left side of the correction conveying mechanism and are arranged at the front ends of a rear correction telescopic cylinder (21D) and a rear correction cylinder (23D) and connected with each other, the front correction block II (27D) and the front correction block I (28D) are arranged on the right side of the correction conveying mechanism and are arranged at the front ends of a front correction telescopic cylinder (22D) and a front correction cylinder (24D) and connected with each other, the correction rear pressing cylinder (29D) is arranged at the bottom of the rear correction telescopic cylinder (21D) and the rear correction cylinder (23D), the correction rear pressing rod (30D) is arranged on the side of the correction conveying mechanism and is connected with the correction rear pressing cylinder (29D), the correction front pressing cylinder (31D) is arranged at the bottom of the front correction telescopic cylinder (22D) and the front correction cylinder (24D), and the correction front pressing rod (32D) is arranged on the side of the correction conveying mechanism, and is connected with a pre-correction hold-down cylinder (31D);

the correcting jig positioning mechanism comprises a correcting part jig positioning cylinder (17D) and a correcting part jig positioning block (18D), the telescopic end of the correcting part jig positioning cylinder (17D) is connected with the correcting part jig positioning block (18D), and the correcting part jig positioning block (18D) is arranged on the side edge of the tail end of the correcting part transmission belt (16D);

the correcting product pressing mechanism comprises a correcting part product pressing cylinder (19D) and a correcting part product pressing rod (20D), the telescopic end of the correcting part product pressing cylinder (19D) is connected with the correcting part product pressing rod (20D) and arranged at the top end of a correcting part transmission belt (16D), and the correcting part product pressing cylinder (19D) is fixed on the equipment rack (1D) through a setting support.

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