CN217971242U - Automatic carrying mechanism capable of distributing materials at equal intervals - Google Patents
Automatic carrying mechanism capable of distributing materials at equal intervals Download PDFInfo
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- CN217971242U CN217971242U CN202222089400.7U CN202222089400U CN217971242U CN 217971242 U CN217971242 U CN 217971242U CN 202222089400 U CN202222089400 U CN 202222089400U CN 217971242 U CN217971242 U CN 217971242U
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Abstract
本实用新型公开了一种等距分料的自动搬运机构,包括转移组件,置于转移组件正下方的输送线,且所述转移组件用于将输送线上的工件转移到下一工序,若干个上料弹簧治具均匀安装在输送线上,且若干个顶开装置置于所述输送线一侧外,所述顶开装置用于顶开上料弹簧治具,所述输送线前端的另一侧外置有辅助上料装置,且所述辅助上料装置位于输送线前端上料弹簧治具的正前方,所述输送线另一端的一侧外置有传感器组件,用于感应工件位置。
The utility model discloses an automatic conveying mechanism for equidistant material distribution, which comprises a transfer assembly placed on a conveying line directly below the transfer assembly, and the transfer assembly is used to transfer workpieces on the conveying line to the next process. Two loading spring jigs are evenly installed on the conveying line, and several push-off devices are placed outside one side of the conveying line. An auxiliary feeding device is installed on the other side, and the auxiliary feeding device is located directly in front of the feeding spring jig at the front end of the conveying line, and a sensor assembly is installed on the other end of the conveying line to sense the workpiece Location.
Description
技术领域technical field
本实用新型属于自动化设备技术领域,具体涉及一种等距分料的自动搬运机构。The utility model belongs to the technical field of automation equipment, and in particular relates to an automatic conveying mechanism for equidistant material distribution.
背景技术Background technique
对于产品的自动生产线,是通过多个设备分别实现不同工序的加工来组合而成的,随着生产技术的发展,产生了越来越多多工位同时加工的生产设备,但由于前后两个加工工序的生产设备上的下料位置和上料位置之间距离不相同。For the automatic production line of products, it is combined by multiple equipments to realize the processing of different processes. With the development of production technology, more and more production equipments with multi-station simultaneous processing have been produced. The distance between the unloading position and the loading position on the production equipment of the process is not the same.
现有的下料工位多为人工下料,需要一套等距分料自动搬运机构减少人力,实现全自动化。Most of the existing blanking stations are manual blanking, and a set of equidistant material distribution automatic handling mechanism is needed to reduce manpower and realize full automation.
实用新型内容Utility model content
鉴于现有技术中存在上述问题,本实用新型的目的是提供一种等距分料的自动搬运机构。In view of the above-mentioned problems in the prior art, the purpose of this utility model is to provide an automatic conveying mechanism for equidistant material distribution.
本实用新型提供了如下的技术方案:The utility model provides the following technical solutions:
一种等距分料的自动搬运机构,包括转移组件,置于转移组件正下方的输送线,且所述转移组件用于将输送线上的工件转移到下一工序,若干个上料弹簧治具均匀安装在输送线上,且若干个顶开装置置于所述输送线一侧外,所述顶开装置用于顶开上料弹簧治具,所述输送线前端的另一侧外置有辅助上料装置,且所述辅助上料装置位于输送线前端上料弹簧治具的正前方。An automatic conveying mechanism for equidistant material distribution, including a transfer assembly, placed on the conveying line directly below the transfer assembly, and the transfer assembly is used to transfer the workpiece on the conveying line to the next process, and several feeding springs The tool is evenly installed on the conveying line, and several opening devices are placed outside one side of the conveying line. The opening device is used to open the feeding spring jig. There is an auxiliary feeding device, and the auxiliary feeding device is located directly in front of the feeding spring jig at the front end of the conveying line.
具体的,转移组件包括机架,所述机架由两个横杆和若干个竖杆组成,单轴驱动器和直线导轨分别安装在两个横杆上,所述单轴驱动器和直线导轨上的滑块通过连接杆连接,连接杆上安装有夹紧气缸一,安装板安装在夹紧气缸一上,所述安装板上均匀安装有若干个夹紧气缸二,且所述夹紧气缸二的位置与上料弹簧治具的位置相对应。Specifically, the transfer assembly includes a rack, and the rack is composed of two horizontal bars and several vertical bars. The single-axis driver and the linear guide rail are respectively installed on the two horizontal bars. The sliders are connected by connecting rods, the first clamping cylinder is installed on the connecting rod, the installation plate is installed on the first clamping cylinder, and several clamping cylinders two are uniformly installed on the installation plate, and the clamping cylinder two The position corresponds to the position of the feeding spring jig.
具体的,上料弹簧治具包括底座,所述底座由两个竖板和一个横板组成凹字型的形状,夹板对称置于底座内,所述夹板分别通过四个复位弹簧与两个竖板连接,且所述夹板为L型,所述夹板上设有的平行板之间的最小距离小于工件的厚度,且两个所述竖板之间的最小距离大于工件的厚度。Specifically, the feeding spring jig includes a base, the base is composed of two vertical plates and a horizontal plate in a concave shape, the splints are symmetrically placed in the base, and the splints are respectively connected by four return springs and two vertical plates. The plates are connected, and the splint is L-shaped, the minimum distance between the parallel plates on the splint is smaller than the thickness of the workpiece, and the minimum distance between the two vertical plates is greater than the thickness of the workpiece.
具体的,输送线是由电机、链条、链轮和固定座组成,所述上料弹簧治具置于固定座上,且上料弹簧治具安装在链条上。Specifically, the conveying line is composed of a motor, a chain, a sprocket and a fixing seat, the feeding spring jig is placed on the fixing seat, and the feeding spring jig is installed on the chain.
具体的,辅助上料装置包括支架,安装在支架上的气缸,安装在气缸上的顶开件。Specifically, the auxiliary feeding device includes a bracket, a cylinder installed on the bracket, and a jacking part installed on the cylinder.
具体的,顶开装置包括气缸安装座,安装在气缸安装座上的滑台气缸,横板安装在滑台气缸上,均匀安装在横板上的若干个顶开件。Specifically, the jacking device includes a cylinder mounting seat, a sliding table cylinder installed on the cylinder mounting seat, a horizontal plate mounted on the sliding table cylinder, and several jacking parts evenly installed on the horizontal plate.
具体的,所述顶开件靠近输送线的一端设有尖端,且所述尖端的位置均对应输送线上上料弹簧治具中夹板之间的位置。Specifically, a tip is provided at the end of the push-opening member close to the conveying line, and the positions of the pointed points correspond to the positions between the splints in the feeding spring jig on the conveying line.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1.设计的上料弹簧治具均匀安装在输送线上,从而使得置于上料弹簧治具上的工件能够等距通过转移组件转移到下一工序;所述等距的距离即为上料弹簧治具之间的距离,从而实现了等距的自动搬运工件;1. The designed feeding spring jig is evenly installed on the conveying line, so that the workpiece placed on the feeding spring jig can be transferred to the next process through the transfer assembly at an equal distance; the equidistant distance is the feeding The distance between the spring fixtures, thus realizing equidistant automatic handling of workpieces;
2.上料弹簧治具的设计既便于辅助上料装置、顶开装置或人工顶开夹板,使得拿出或放入工件,同时又能够保证夹板夹紧工件。2. The design of the feeding spring jig is convenient for the auxiliary feeding device, the lifting device or the manual lifting of the splint, so that the workpiece can be taken out or put in, and at the same time, it can ensure that the splint clamps the workpiece.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used to explain the utility model together with the embodiments of the utility model, and do not constitute a limitation to the utility model. In the attached picture:
图1是本实用新型的三维图;Fig. 1 is a three-dimensional diagram of the utility model;
图2是本实用新型中转移组件的三维图;Fig. 2 is a three-dimensional diagram of the transfer assembly in the utility model;
图3是本实用新型中上料弹簧治具的三维图;Fig. 3 is a three-dimensional diagram of the feeding spring fixture in the utility model;
图4是本实用新型中顶开装置的三维图。Fig. 4 is a three-dimensional view of the push-off device in the utility model.
具体实施方式detailed description
如图1所示,本实用新型提供一种等距分料的自动搬运机构,包括转移组件1,置于转移组件1正下方的输送线4,且所述转移组件1用于将输送线4上的工件转移到下一工序,若干个上料弹簧治具5均匀安装在输送线4上,且若干个顶开装置2置于所述输送线4一侧外,所述顶开装置2用于顶开上料弹簧治具5,所述输送线4前端的另一侧外置有辅助上料装置3,且所述辅助上料装置3位于输送线4前端上料弹簧治具5的正前方。As shown in Figure 1, the utility model provides an automatic transport mechanism for equidistant material distribution, including a transfer assembly 1, a
上料弹簧治具5均匀安装在输送线4上,从而使得置于上料弹簧治具5上的工件能够等距通过转移组件1转移到下一工序;所述等距的距离即为上料弹簧治具5之间的距离,从而实现了等距的自动搬运工件。The
请重点参考图2,转移组件1包括机架101,所述机架101由两个横杆和若干个竖杆组成,单轴驱动器102和直线导轨103分别安装在两个横杆上,所述单轴驱动器102和直线导轨103上的滑块通过连接杆104连接,连接杆104上安装有夹紧气缸一105,安装板107安装在夹紧气缸一105上,所述安装板107上均匀安装有若干个夹紧气缸二106,且所述夹紧气缸二106的位置与上料弹簧治具5的位置相对应。Please focus on Fig. 2, the transfer assembly 1 includes a
当需要转移组件1作业时,开启夹紧气缸一105和夹紧气缸二106,由于夹紧气缸二106的位置与上料弹簧治具5的位置相对应,因此当夹紧气缸一105推动夹紧气缸二106下移时,上料弹簧治具5上的工件6正处于夹紧气缸二106的夹块之间,从而夹紧气缸一105和夹紧气缸二106回缩时,能够将工件6转移到下一工序。When it is necessary to transfer the assembly 1, open the clamping cylinder one 105 and the clamping cylinder two 106, because the position of the clamping cylinder two 106 corresponds to the position of the
请重点参考图3,上料弹簧治具5包括底座501,所述底座501由两个竖板和一个横板组成凹字型的形状,夹板502对称置于底座501内,所述夹板502分别通过四个复位弹簧503与两个竖板连接,且所述夹板502为L型,所述夹板502上设有的平行板之间的最小距离小于工件6的厚度,且两个所述竖板之间的最小距离大于工件6的厚度,从而既便于辅助上料装置3、顶开装置2或人工顶开夹板502,使得拿出或放入工件6,同时又能够保证夹板502夹紧工件6。Please focus on Fig. 3, the
当工件置于夹板502之间时,所述夹板502在复位弹簧503反作用力下夹紧工件,使得工件能够固定在上料弹簧治具5上。When the workpiece is placed between the
请重点参考图1,输送线4是由电机、链条、链轮和固定座组成,所述上料弹簧治具5置于固定座上,且上料弹簧治具5安装在链条上,因此上料弹簧治具5在链条的带动下沿固定座长度方向移动。Please refer to Fig. 1 emphatically, the conveying
辅助上料装置3包括支架301,安装在支架301上的气缸302,安装在气缸302上的顶开件303,所述顶开件303靠近输送线4的一端设有尖端304。The
所述尖端304的位置对应输送线4上上料弹簧治具5中夹板502之间的中间位置,因此当开启气缸302时,气缸302推动顶开件303前进顶开夹板502,从而便于人工把工件6放置到上料弹簧治具5内,当气缸302回缩时,工件6能够被上料弹簧治具5夹紧,从而自动带动移动。The position of the tip 304 corresponds to the middle position between the
请重点参考图4,顶开装置2包括气缸安装座201,安装在气缸安装座201上的滑台气缸202,横板203安装在滑台气缸202上,均匀安装在横板203上的若干个顶开件303。所述尖端304的位置均对应输送线4上上料弹簧治具5中夹板502之间的中间位置。因此当开启滑台气缸202时,滑台气缸202推动顶开件303前进顶开夹板502后,开启单轴驱动器102,使得其带动夹紧气缸二106移动到工件6的正上方,然后开启夹紧气缸一105和夹紧气缸二106,从而带动工件6转移到下一工序。Please refer to Fig. 4, the
单轴驱动器102、夹紧气缸一105、夹紧气缸二106、电机、气缸302和滑台气缸202通信地耦合控制面板。The
控制面板内含PLC控制器,PLC控制器即可编程数控系统,PLC作为中央控制系统,用触摸屏实现整机的程序输入和运行控制,实现作业过程自动化。控制系统可作为连接各个执行元件按照逻辑轨迹运动的系统,通过编程控制执行元件按照所需的运行步骤运行。The control panel contains a PLC controller, which can be used to program the CNC system. PLC is used as the central control system, and the touch screen is used to realize the program input and operation control of the whole machine, so as to realize the automation of the operation process. The control system can be used as a system that connects each actuator to move according to the logic trajectory, and controls the actuator to operate according to the required operation steps through programming.
本实用新型的工作原理为:The working principle of the utility model is:
上料弹簧治具5到位后,气缸302伸出,顶开件303将上料弹簧治具5口打开,上料工位自动上料,上料完成后气缸302缩回,上料弹簧治具5夹紧,输送线转动,下一个上料弹簧治具5到位接着上料。12个料上齐后,滑台气缸202伸出,顶开件303将12个上料弹簧治具5口打开,转移组件1启动,单轴驱动器102带动机架101和直线导轨103上的滑块向前运动,到位后单轴驱动器102停止工作。夹紧气缸一105伸出,气缸伸到位后,夹紧气缸二106将料夹紧,夹到位后夹紧气缸一105缩回将料抓取提走,滑台气缸202缩回。单轴驱动器102启动原路返回到下料位,夹紧气缸二106打开下料。After the
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above is only a preferred embodiment of the present utility model, and is not intended to limit the present utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it can still understand the foregoing The technical solutions described in each embodiment are modified, or some of the technical features are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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Effective date of registration: 20240925 Address after: No. 36, Weier Second Road, Wanchun Street, Wuhu Economic and Technological Development Zone, Wuhu City, Anhui Province 241000 Patentee after: Wuhu Zhongpu Intelligent Equipment Co.,Ltd. Country or region after: China Address before: Building 17, Gangtian Industrial Square, Suzhou Industrial Park, Suzhou City, Jiangsu Province, 215024 Patentee before: SUZHOU YOUNUOKE ELECTROMECHANICAL TECHNOLOGY Co.,Ltd. Country or region before: China |
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Denomination of utility model: An automatic handling mechanism for equidistant material separation Granted publication date: 20221206 Pledgee: Gansu Bank Co.,Ltd. Pledgor: Dongxu Technology Group Co., Ltd.|Wuhu Zhongpu Intelligent Equipment Co., Ltd. Registration number: Y2025110000104 |