CN217667721U

CN217667721U - Full-automatic cover pressing and protecting all-in-one machine with rotary disc

Info

Publication number: CN217667721U
Application number: CN202220109602.0U
Authority: CN
Inventors: 徐兆朋
Original assignee: Yuyao Jinsuo Intelligent Equipment Co ltd
Current assignee: Yuyao Jinsuo Intelligent Equipment Co ltd
Priority date: 2022-01-17
Filing date: 2022-01-17
Publication date: 2022-10-28
Anticipated expiration: 2032-01-17

Abstract

The utility model discloses a full-automatic cover pressure protection all-in-one that closes of carousel, include: the device comprises a case, a sleeve fitting device and a pressure protection device; the automatic material collecting device is characterized in that a sleeve combining device and a pressure protection device are arranged on the machine case, a control device is arranged inside the machine case, a transfer component is arranged between the sleeve combining device and the pressure protection device and used for transferring materials, the sleeve combining device transfers the materials to the pressure protection device through the transfer component after sleeve combining operation, and the materials are placed in a material collecting groove through a mechanical arm. The utility model discloses a piece pressure is protected device and is closed set device and locate on the quick-witted case simultaneously, connects the transmission through the transfer piece between the two, through being equipped with controlling means in quick-witted incasement portion, it is more convenient to control, through being equipped with a plurality of detection part, can more accurate go on the action and detect out the substandard product, and pick out the substandard product; make the utility model has the characteristics of simple operation, whole small, flow integration, work efficiency height and product quality are good.

Description

Full-automatic cover pressing and protecting all-in-one machine with rotary disc

Technical Field

The utility model relates to a bearing manufacturing technology field, more specifically the saying so relates to a full-automatic cover pressing and protecting all-in-one that closes of carousel.

Background

Need to close the cover to the bearing substep and the processing is protected to the pressure in traditional bearing manufacturing process, this kind of mode needs the manual work to carry and select, and close the cover and the in-process synchronism of protecting to be poor, and traditional bearing manufacturing equipment is bulky, the linking of each part is loaded down with trivial details in a jumble, and the operation is hard, and the associativity between the part is close, and the independence is poor, and the product quality level of manufacturing is uneven, needs the manual work to select the back and classifies, and is inefficient.

Therefore, the technical problem to be solved by the present invention is how to provide a bearing manufacturing apparatus capable of automatically performing the fitting and pressure maintaining operations of the bearing, and having high efficiency, high product quality and capable of classifying the aggregate.

SUMMERY OF THE UTILITY MODEL

In view of this, the utility model provides a can automize to the bearing fit, press and protect the action, efficient, product quality is high moreover can classify a carousel full-automatic fit press and protect all-in-one that gathers materials.

In order to achieve the above object, the present invention provides the following technical solutions, including: the device comprises a case, a sleeve fitting device and a pressure protection device; the automatic material collecting device is characterized in that a sleeve combining device and a pressure protection device are arranged on the case, a control device is arranged inside the case, a transfer component is arranged between the sleeve combining device and the pressure protection device and used for transferring materials, the sleeve combining device transfers the materials to the pressure protection device through the transfer component after sleeve combining operation is carried out on the materials, pressure protection operation is carried out on the materials, and finally the materials are placed in a material collecting groove through a manipulator.

Preferably, in the full-automatic sleeving and pressure maintaining integrated machine with the turntable, the sleeving device comprises an inner feeding part, an outer feeding part, a measuring part, a removing part, a material storing part and a turntable sleeving part; the inner and outer feeding parts transfer the materials to the measuring part for measurement, and the materials are transferred to the material storage part through the removing part after measurement and then are carried to the turntable fitting part by a manipulator; the rotating disc sleeve fitting part is sleeved and then is rotated to the transfer part by the manipulator.

Preferably, in the above full-automatic rotating disc sleeving and pressure maintaining all-in-one machine, the pressure maintaining device comprises a rotating part, an image detection part, a ball collecting part, a pressure maintaining part and a discharging part; the rotating part receives the bearing material transmitted by the transfer part and transmits the bearing material to the image detection device through the rotating part; the image detection device feeds a measured result back to the ball collecting component, the ball collecting component enters the pressure protection device after being processed, and the pressure protection end is transferred to the discharging component through the protection detection component.

Preferably, in the full-automatic sleeve-closing and pressure-maintaining integrated machine with the turntable, an inner ring feeding component and an outer ring feeding component in the inner and outer feeding components are symmetrically arranged; the outer ring feeding component adopts disc feeding; the inner ring feeding component is characterized in that cylinders are arranged at the bottom and the side surface of the lantern frame structure, eight material penetrating rods are arranged at the upper end of the inner ring feeding component, and the top smelting tool is divided into 8 equal parts; an inner ring measuring component and an outer ring measuring component in the measuring components are symmetrically arranged; the measuring component is provided with a measuring moving cylinder, a measuring tool and a rotating cylinder; after receiving the materials, the measuring and measuring moving cylinder transmits the materials to the measuring cylinder, and the materials are transmitted to the measuring jig after measurement; the measuring tool is fixed on the rotary cylinder, and a vacuum suction head is arranged on a port of the measuring tool; the carrying mode of the outer ring measuring component is a vacuum suction type, and the inner ring measuring component is carried by a mechanical claw, wherein the measuring component can change the size of the measuring diameter; the rejection parts are divided into two parts which are symmetrically arranged; the removing component is connected with the measuring component through a line, and respectively transmits the materials which meet the requirements to the material storage component through the mechanical arm and transmits the materials which do not meet the requirements to the waste trough; the material storage components are divided into two parts which are symmetrically arranged; the bottom of the material storage component is provided with a servo motor, the surface of the material storage component is in a disc shape, an inner material storage smelting tool and an outer material storage smelting tool are arranged around the disc, and materials are transferred through a manipulator; the turntable sleeve is driven by a stepping motor to drive a cam divider, so that the turntable is driven, and 16 sleeve smelting tools are arranged on the turntable; the inner ring selected and matched by the mechanical handle is placed on a fitting jig, the cam divider is rotated to the next station, the mechanical arm is used for placing the selected outer ring on the fitting jig, 5 ball discharging mechanisms correspond to different sizes of steel balls in total, the selected inner ring and the selected outer ring are rotated to one group of corresponding ball discharging mechanisms for ball discharging, the balls are discharged and then are rotated to the fitting station for fitting, and the inner ring and the outer ring are rotated to an output part through the mechanical arm after fitting; the suit smelting tool that closes includes: a core rod, an inner ring and an outer ring; the core rod of the sleeve fitting jig is sleeved inside the sliding block and can move, and an inner ring is sleeved on the core rod; the ball mechanism includes down: the device comprises a lifting cylinder, an insertion pipe, a fixed matching slide block, a fixed matching cylinder and a lower ball nozzle; the lifting cylinder moves up and down to drive the lower ball nozzle to be inserted between the inner ring and the outer ring, and the positioning cylinder moves back and forth to drive a fixed number of steel balls to fall into the bearing.

Preferably, in the above full-automatic sleeving and pressure maintaining integrated machine with a turntable, the rotating member is provided with a cam divider, a motor and a turntable; the motor drives the cam divider to rotate, so that the turntable is driven to rotate; sixteen smelting tools and sixteen station ports are arranged on the turntable; the ball collecting component comprises a bottom frame, a stepping motor is arranged at the top end of the bottom frame, a ball collecting head is connected with the stepping motor, a pressing plate cylinder is arranged at the bottom of the bottom frame, and a pressing plate is arranged on the pressing plate cylinder; the pressing plate cylinder controls the pressing plate to press materials, and the stepping motor drives the ball collecting head to rotate spirally to collect the steel balls to one side; the pressure protection device comprises: the device comprises a bottom frame, a fixing piece and a transverse moving cylinder; a pressing plate cylinder is arranged at the bottom of a transverse moving cylinder fixed at the top end of the underframe, the fixing piece is connected with the underframe through a guide rail, one end of the transverse moving cylinder is connected to the fixing frame, and a pressing plate is fixed on the pressing plate cylinder; two lifting cylinders are arranged on the fixing frame, and a ball separating needle and a pressure protection head are respectively fixed below the lifting cylinders; the protection and inspection component comprises an underframe, wherein a lifting cylinder and a detection head are arranged on the underframe, and the detection head is fixed at the bottom end of the lifting cylinder; the discharging part and the bearing are charged by the manipulator for material handling.

Preferably, in the above full-automatic rotating disk sleeving, pressing and maintaining all-in-one machine, the rotating part is of a manipulator structure.

Preferably, in the above full-automatic rotating disk sleeving and pressure maintaining integrated machine, the control device is electrically connected with the pressure maintaining device and each component in the sleeving device in a signal mode.

According to the technical scheme, compared with the prior art, the utility model discloses a full-automatic sleeving and pressing integrated machine of the rotary table, the utility model discloses a piece pressing and protecting device and a sleeving device are simultaneously arranged on a machine case, the two devices are connected and transmitted through a transfer piece, a control device is arranged in the machine case, the operation and the control are more convenient, a plurality of detection parts are arranged, the operation can be more accurately carried out, defective products can be detected, and the defective products can be picked out; make the utility model has the characteristics of simple operation, whole small, flow integration, work efficiency height and product quality are good.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.

Fig. 1 is a schematic perspective view of the present invention.

Fig. 2 is a schematic structural view of the fitting device of the present invention.

Fig. 3 is a schematic structural diagram of the pressure protection device of the present invention.

Fig. 4 is a schematic structural diagram of the turntable sleeve component of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Please refer to fig. 1-4, which is an integrated machine for full-automatic sleeving and pressing of a turntable disclosed by the present invention.

The utility model discloses, include: the device comprises a case 1, a fitting device 2 and a pressure protection device 3; the automatic material collecting and protecting device is characterized in that a sleeve combining device 2 and a pressure protecting device 3 are arranged on the case 1, a control device is arranged inside the case 1, a transfer part 25 is arranged between the sleeve combining device 2 and the pressure protecting device 3 and used for transferring materials, the sleeve combining device 2 transfers the materials to the pressure protecting device 3 through the transfer part 25 after sleeve combining operation, and finally the materials are placed in a material collecting groove through a manipulator.

In order to further optimize the technical scheme, the sleeve combining device 2 comprises an inner feeding part 21, an outer feeding part 21, a measuring part 22, a removing part 23, a material storing part 24 and a rotary disc sleeve combining part 25; the inner and outer feeding components 21 transfer the materials to the measuring component 22 for measurement, and the materials are transferred to the material storage component 24 through the removing component 23 after measurement and then are carried to the turntable sleeving component 25 by a manipulator; the rotating disc sleeve assembly 25 is sleeved and then is rotated to the transfer assembly 25 by the manipulator.

In order to further optimize the technical scheme, the pressure protection device 3 comprises a rotating component 31, an image detection component 33, a ball collecting component 32, a pressure protection component 34, a protection component 35 and a discharging component 36; the rotating part 31 receives the bearing material transmitted from the intermediate rotating part 25 and transmits the bearing material to the image detection device through the rotating part 31; the image detection device feeds back the measured result to the ball collecting part 32, the ball collecting part 32 enters the pressure protection device 3 after being processed, and the ball enters the discharging part 36 after the pressure protection is finished through the protection detection part 35.

In order to further optimize the technical scheme, an inner ring feeding component 21 and an outer ring feeding component 21 in the inner and outer feeding components 21 are symmetrically arranged; the outer ring feeding part 21 adopts a disc for feeding; the inner ring feeding component 21 is a lantern frame structure, the bottom and the side of which are provided with air cylinders, and the upper end of the inner ring feeding component is provided with eight material penetrating rods which divide the top smelting tool into 8 equal parts; the inner ring measuring component 22 and the outer ring measuring component 22 in the measuring component 22 are symmetrically arranged; the measuring component 22 is provided with a measuring moving cylinder, a measuring tool and a rotating cylinder; the measuring and measuring moving cylinder transmits the material to the measuring cylinder after receiving the material, and transmits the material to the measuring jig after measurement; the measuring tool is fixed on the rotary cylinder, and a vacuum suction head is arranged on a port of the measuring tool; the conveying mode of the outer ring measuring component 22 is a vacuum suction type, and the inner ring measuring component 22 is conveyed by a mechanical claw, wherein the measuring component 22 can change the size of the measuring diameter; the eliminating components 23 are divided into two parts which are symmetrically arranged; the removing component 23 is in line connection with the measuring component 22, and respectively transfers the materials which meet the requirements to the material storage component 24 through a manipulator and transfers the materials which do not meet the requirements to the waste material tank; the material storage components 24 are divided into two parts and symmetrically arranged; a servo motor is arranged at the bottom of the material storage component 24, the surface of the material storage component is disc-shaped, an inner material storage smelting tool and an outer material storage smelting tool are arranged around the disc, and materials are transferred through a manipulator; the turntable is sleeved with a cam divider 252 driven by a stepping motor 251 so as to drive the turntable, and a 16-sleeved jig 253 is arranged on the turntable; the inner ring selected and matched by the mechanical handle is placed on a fitting jig 253, the cam divider 252 is rotated to the next station, the mechanical arm places the selected outer ring on the fitting jig 253, 5 ball discharging mechanisms 254 are provided in total and correspond to different sizes of steel balls, the selected inner ring and the selected outer ring are rotated to one group of corresponding ball discharging mechanisms for ball discharging, the inner ring and the selected outer ring are rotated to the fitting station for fitting after ball discharging, and the inner ring and the selected outer ring are rotated to an output part through the mechanical arm after fitting; the fitting jig 253 includes: a core rod, an inner ring and an outer ring; the core rod of the sleeve-combining jig 253 is sleeved inside the sliding block and can move, and an inner ring is sleeved on the core rod; the ball mechanism includes down: the device comprises a lifting cylinder, an insertion pipe, a fixed matching slide block, a fixed matching cylinder and a lower ball nozzle; the lifting cylinder moves up and down to drive the lower ball nozzle to be inserted between the inner ring and the outer ring, and the positioning cylinder moves back and forth to drive a fixed number of steel balls to fall into the bearing.

In order to further optimize the above technical solution, the rotating member is provided with a cam divider 252, a motor and a turntable; the motor drives the cam divider 252 to rotate, so that the turntable is driven to rotate; sixteen smelting tools and sixteen station ports are arranged on the turntable; the ball collecting component 32 comprises a bottom frame, a stepping motor 251 is arranged at the top end of the bottom frame, a ball collecting head is connected with the stepping motor 251, a pressing plate cylinder is arranged at the bottom of the bottom frame, and a pressing plate is arranged on the pressing plate cylinder; the pressing plate cylinder controls the pressing plate to press materials, and the stepping motor 251 drives the ball collecting head to rotate spirally to collect the steel balls to one side; the pressure maintenance device 3 includes: the device comprises a bottom frame, a fixing piece and a transverse moving cylinder; a pressing plate cylinder is fixed at the bottom of a transverse moving cylinder fixed at the top end of the underframe, the fixing piece is connected with the underframe through a guide rail, one end of the transverse moving cylinder is connected to the fixing frame, and a pressing plate is fixed on the pressing plate cylinder; two lifting cylinders are arranged on the fixing frame, and a ball separating needle and a pressure maintaining head are respectively fixed below the lifting cylinders; the protection and detection part 35 comprises an underframe, wherein a lifting cylinder and a detection head are arranged on the underframe, and the detection head is fixed at the bottom end of the lifting cylinder; the discharging member 36 and the bearing loading are both material-handled by the robot.

In order to further optimize the above technical solution, the transferring member 25 is a manipulator structure.

In order to further optimize the technical scheme, the control device is electrically connected with each part inside the pressure protection device 3 and the sleeve combining device 2 in a signal mode.

The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. The utility model provides a full-automatic cover of closing of carousel is pressed and is protected all-in-one which characterized in that includes: the device comprises a case, a sleeve fitting device and a pressure protection device; the automatic material collecting device is characterized in that a sleeve combining device and a pressure protection device are arranged on the case, a control device is arranged inside the case, a transfer component is arranged between the sleeve combining device and the pressure protection device and used for transferring materials, the sleeve combining device transfers the materials to the pressure protection device through the transfer component after sleeve combining operation is carried out on the materials, pressure protection operation is carried out on the materials, and finally the materials are placed in a material collecting groove through a manipulator.

2. The full-automatic rotating disc sleeving and pressure maintaining integrated machine according to claim 1, wherein the sleeving device comprises an inner feeding part, an outer feeding part, a measuring part, a removing part, a material storing part and a rotating disc sleeving part; the inner and outer feeding parts transfer the materials to the measuring part for measurement, and the materials are transferred to the material storage part through the removing part after measurement and then are carried to the turntable fitting part by a manipulator; the rotating disc sleeve fitting part is sleeved and then is rotated to the transfer part by the manipulator.

3. The full-automatic sleeving and pressure protecting integrated machine with the rotary disc according to claim 1, wherein the pressure protecting device comprises a rotating part, an image detecting part, a ball collecting part, a pressure protecting part, a pressure detecting part and a discharging part; the rotating part receives the bearing material transmitted by the transfer part and transmits the bearing material to the image detection device through the rotating part; the image detection device feeds a measured result back to the ball collecting component, the ball collecting component enters the pressure protection device after being processed, and the pressure protection end is transferred to the discharging component through the protection detection component.

4. The full-automatic rotating disc sleeving, pressing and protecting all-in-one machine according to claim 2, wherein an inner ring feeding part and an outer ring feeding part of the inner and outer feeding parts are symmetrically arranged; the outer ring feeding component adopts disc feeding; the inner ring feeding component is characterized in that cylinders are arranged at the bottom and the side surface of the lantern frame structure, eight material penetrating rods are arranged at the upper end of the inner ring feeding component, and the top smelting tool is divided into 8 equal parts; an inner ring measuring component and an outer ring measuring component in the measuring components are symmetrically arranged; the measuring component is provided with a measuring moving cylinder, a measuring tool and a rotating cylinder; after receiving the materials, the measuring moving cylinder transmits the materials to the measuring cylinder, and the materials are transmitted to the measuring jig after measurement; the measuring tool is fixed on the rotary cylinder, and a vacuum suction head is arranged on a port of the measuring tool; the conveying mode of the outer ring measuring component is a vacuum suction type, the inner ring measuring component is conveyed through a mechanical claw, and the measuring component can change the size of the measured diameter; the removing parts are divided into two parts which are symmetrically arranged; the removing component is connected with the measuring component through a line, and respectively transmits the materials which meet the requirements to the material storage component through the mechanical arm and transmits the materials which do not meet the requirements to the waste trough; the material storage components are divided into two parts which are symmetrically arranged; the bottom of the material storage component is provided with a servo motor, the surface of the material storage component is in a disc shape, an inner material storage smelting tool and an outer material storage smelting tool are arranged on the periphery of the disc, and materials are transferred through a mechanical arm; the turntable sleeve is driven by a stepping motor to drive a cam divider so as to drive the turntable, and a 16 sleeve jig is arranged on the turntable; the inner ring selected and matched by the mechanical handle is placed on a fitting jig, the cam divider is rotated to the next station, the mechanical arm is used for placing the selected outer ring on the fitting jig, 5 ball discharging mechanisms correspond to different sizes of steel balls in total, the selected inner ring and the selected outer ring are rotated to one group of corresponding ball discharging mechanisms for ball discharging, the balls are discharged and then are rotated to the fitting station for fitting, and the inner ring and the outer ring are rotated to an output part through the mechanical arm after fitting; the suit smelting tool that closes includes: a core rod, an inner ring and an outer ring; in the sleeve fitting jig, the core rod is sleeved inside the sliding block and can move, and an inner ring is sleeved on the core rod; the ball mechanism includes down: the device comprises a lifting cylinder, an insertion pipe, a fixed matching slide block, a fixed matching cylinder and a lower ball nozzle; the lifting cylinder moves up and down to drive the lower ball nozzle to be inserted between the inner ring and the outer ring, and the positioning cylinder moves back and forth to drive a fixed number of steel balls to fall into the bearing.

5. The fully-automatic rotating disc sleeving and pressure maintaining all-in-one machine as claimed in claim 3, wherein the rotating part is provided with a cam divider, a motor and a rotating disc; the motor drives the cam divider to rotate, so that the rotating disc is driven to rotate; sixteen smelting tools and sixteen station ports are arranged on the turntable; the ball collecting component comprises a bottom frame, a stepping motor is arranged at the top end of the bottom frame, a ball collecting head is connected with the stepping motor, a pressing plate cylinder is arranged at the bottom of the bottom frame, and a pressing plate is arranged on the pressing plate cylinder; the pressing plate cylinder controls the pressing plate to press materials, and the stepping motor drives the ball collecting head to rotate spirally to collect the steel balls to one side; the pressure protection device comprises: the device comprises a bottom frame, a fixing piece and a transverse moving cylinder; a pressing plate cylinder is arranged at the bottom of a transverse moving cylinder fixed at the top end of the underframe, the fixing piece is connected with the underframe through a guide rail, one end of the transverse moving cylinder is connected to the fixing frame, and a pressing plate is fixed on the pressing plate cylinder; two lifting cylinders are arranged on the fixing frame, and a ball separating needle and a pressure maintaining head are respectively fixed below the lifting cylinders; the protection and inspection component comprises an underframe, wherein a lifting cylinder and a detection head are arranged on the underframe, and the detection head is fixed at the bottom end of the lifting cylinder; the discharging part and the bearing are charged by the manipulator for material handling.

6. The full-automatic rotating disc sleeving, pressing and protecting all-in-one machine according to claim 1, wherein the rotating part is of a manipulator structure.

7. The full-automatic sleeving and pressure maintaining integrated machine with the rotary disc according to claim 1, wherein the control device is electrically connected with the pressure maintaining device and each part in the sleeving device in a signal mode.