CN217024199U - Belt loading attachment suitable for polymorphic type aluminium alloy - Google Patents
Belt loading attachment suitable for polymorphic type aluminium alloy Download PDFInfo
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- CN217024199U CN217024199U CN202220060851.5U CN202220060851U CN217024199U CN 217024199 U CN217024199 U CN 217024199U CN 202220060851 U CN202220060851 U CN 202220060851U CN 217024199 U CN217024199 U CN 217024199U
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Abstract
The utility model particularly relates to a belt type feeding device suitable for various aluminum profiles, and solves the problems of high labor intensity, high labor cost, multiple potential safety hazards and difficulty in ensuring the processing efficiency caused by manual feeding during aluminum profile processing. A belt type feeding device suitable for various aluminum profiles is characterized in that a jacking feeding mechanism comprises a material storage frame and a jacking mechanism; the bulk material conveying mechanism comprises a transfer frame, a rack, a double-shaft driving motor, a gear, a guide rail and a bulk material horizontal conveying belt; the material arrangement conveying mechanism comprises a material arrangement platform, an operating bracket, a material arrangement horizontal conveying belt, a mounting base plate, a U-shaped material arrangement roller frame, a material arrangement roller, a vertical positioning conveying belt and a main horizontal conveying belt; the control part comprises a PLC. The utility model has high automation degree, greatly reduces the labor intensity in production, reduces the labor amount, effectively improves the safety, has low failure rate and easy maintenance, and is suitable for aluminum profiles with different lengths, different section shapes, different sizes and specifications and different drilling requirements.
Description
Technical Field
The utility model relates to the technical field of aluminum profile processing and manufacturing, in particular to a belt type feeding device suitable for various aluminum profiles.
Background
The aluminum profile processing and manufacturing process needs the working procedures of feeding, punching, hooking, spraying, drying and the like. Wherein the feeding process is manually completed.
Practice shows, however, that the existing manual feeding method has the problems of high labor intensity, high labor cost, multiple potential safety hazards and difficulty in ensuring the processing efficiency. Therefore, the belt type feeding device suitable for the multi-type aluminum profiles needs to be invented, manual automatic feeding is replaced, and meanwhile bulk scattering and material arrangement operations can be completed, so that the automation and intelligence levels of aluminum profile production are improved, and the problems are solved.
SUMMERY OF THE UTILITY MODEL
The utility model provides a belt type feeding device suitable for various aluminum profiles, and aims to solve the problems of high labor intensity, high labor cost, multiple potential safety hazards and difficulty in guaranteeing the processing efficiency caused by manual feeding during aluminum profile processing.
The utility model is realized by adopting the following technical scheme:
a belt type feeding device suitable for various aluminum profiles comprises a main body part and a control part, wherein the main body part comprises a jacking feeding mechanism, a bulk material conveying mechanism and a material arranging and conveying mechanism which are sequentially arranged from left to right;
the jacking feeding mechanism comprises a material storage frame which is longitudinally arranged and is provided with an opening at the upper part, a limiting bracket is arranged at the bottom of the material storage frame, and a plurality of jacking mechanisms which are distributed in the front and back and of which the jacking parts extend into the inner cavity of the material storage frame are arranged below the material storage frame;
the bulk material conveying mechanism comprises two L-shaped conveying frames which are distributed in the front-back direction, racks are transversely fixed at the opposite end parts of the two conveying frames, a double-shaft driving motor is arranged between the two racks, and a gear meshed with the racks is fixedly assembled on an output shaft of the double-shaft driving motor; the bottom of the transfer frame is transversely provided with two guide rails which are distributed front and back and are in sliding connection with the guide rails, and the top of the transfer frame is transversely provided with two bulk material horizontal conveyor belts which are distributed front and back and are higher than the material storage frame;
the material arrangement conveying mechanism comprises a material arrangement platform and an operation support positioned on the right side of the transfer frame, and the material arrangement platform and a machine base of the double-shaft driving motor are fixedly connected to the left end part of the operation support; a plurality of material arranging horizontal conveyor belts which are distributed front and back and are arranged in a staggered manner with the bulk material horizontal conveyor belts are transversely arranged on the material arranging platform, the upper conveying surfaces of the material arranging horizontal conveyor belts are flush with the upper conveying surface of the bulk material horizontal conveyor belt, and the right end part of the bulk material horizontal conveyor belt can extend into the upper part of the material arranging platform; the material arranging platform is fixedly connected with two mounting base plates which are distributed front and back, the upper side of each mounting base plate is fixedly connected with a U-shaped material arranging roller frame, and the U-shaped material arranging roller frame is provided with material arranging rollers which are rotatably connected with the U-shaped material arranging roller frame and are arranged along the left front-right back direction; a vertical positioning conveyor belt is arranged in front of the material arranging platform;
the control part comprises a PLC; the PLC is respectively and electrically connected with the jacking mechanism, the double-shaft driving motor, the bulk material horizontal conveying belt, the material arranging roller and the vertical positioning conveying belt.
Furthermore, the bottom of the vertical positioning conveyor belt is provided with an installation box positioned at the left front part of the operation bracket; a plurality of main horizontal conveyor belts which are distributed front and back and are arranged in a staggered manner with the material arrangement horizontal conveyor belts are transversely arranged on the upper side of the operation support, the upper conveying surface of each main horizontal conveyor belt is flush with the upper conveying surface of each material arrangement horizontal conveyor belt, and the left end part of each main horizontal conveyor belt extends into the position above the material arrangement platform; the PLC is electrically connected with the main horizontal conveyor belt.
Furthermore, a plurality of strip-shaped grooves with intersected middle parts are formed in the upper surface of the mounting base plate, and the bottom of the U-shaped material arranging roller frame is clamped in one of the strip-shaped grooves.
Furthermore, the jacking mechanism is a hydraulic jack, an electric push rod or a hydraulic oil cylinder.
The utility model has reasonable and reliable structural design, realizes automatic feeding of aluminum profiles, has high automation degree compared with the traditional operation mode, the feeding, the bulk cargo and the material arrangement are controlled to be carried out in order by the PLC, the procedures are connected tightly, the labor intensity of operators is greatly reduced, the labor amount is reduced, the safety in the production process is effectively improved, moreover, the utility model has low failure rate, easy maintenance, mature mechanical structure and driving mode, simple structure and motion mode, difficult failure, convenient maintenance, and further, the utility model has less investment and low energy consumption, the utility model can be modified under the existing device and field conditions, can be suitable for the traditional production workshop, and can be suitable for aluminum profiles with different lengths, different section shapes, different sizes and specifications and different drilling requirements, thereby further improving the applicability.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic top view of FIG. 1;
fig. 3 is a schematic front view of fig. 1.
In the figure, 1-a material storage square frame, 2-a jacking mechanism, 3-a transport frame, 4-a rack, 5-a double-shaft driving motor, 6-a gear, 7-a guide rail, 8-a bulk material horizontal conveyor belt, 9-a material arrangement platform, 10-a material arrangement horizontal conveyor belt, 11-a mounting chassis, 12-a U-shaped material arrangement roller frame, 13-a material arrangement roller, 14-a vertical positioning conveyor belt, 15-an operating bracket, 16-a mounting box, 17-a main horizontal conveyor belt, 18-a front limiting bracket, 19-a rear limiting bracket, 20-an L-shaped limiting rod and 21-an aluminum profile.
Detailed Description
A belt type feeding device suitable for various aluminum profiles comprises a main body part and a control part, wherein the main body part comprises a jacking feeding mechanism, a bulk material conveying mechanism and a material arranging conveying mechanism which are sequentially arranged from left to right as shown in the attached drawings 1, 2 and 3;
as shown in the attached drawings 1, 2 and 3, the jacking feeding mechanism comprises a material storage frame 1 which is longitudinally arranged and is provided with an opening at the upper part, a limiting bracket is arranged at the bottom of the material storage frame 1, and a plurality of jacking mechanisms 2 which are distributed front and back and have jacking parts extending into the inner cavity of the material storage frame 1 are arranged below the material storage frame 1; the limiting support comprises a front limiting support 18 and a rear limiting support 19, a left limiting block in contact with the material storage square frame 1 is integrally arranged on the upper side of the front limiting support 18 and the upper side of the rear limiting support 19, and an L-shaped limiting rod 20 is fixed at the right front corner of the front limiting support 18.
The jacking feeding mechanism realizes storage and transportation of the aluminum profiles 21, wherein the storage frame 1 provides a storage space for the aluminum profiles 21, and the jacking mechanism 2 realizes layer-by-layer lifting of the aluminum profiles 21; the position of the material storage box 1 is limited by the limiting bracket, and conditions are provided for improvement of subsequent automatic transfer.
As shown in fig. 1, fig. 2 and fig. 3, the bulk material conveying mechanism includes two L-shaped transport frames 3 distributed front and back, racks 4 are transversely fixed at opposite ends of the two transport frames 3, a double-shaft driving motor 5 is arranged between the two racks 4, and a gear 6 engaged with the racks 4 is fixedly assembled on an output shaft of the double-shaft driving motor 5; the bottom of the transfer frame 3 is transversely provided with two guide rails 7 which are distributed front and back and are in sliding connection with the guide rails, and the top of the transfer frame 3 is transversely provided with two bulk material horizontal conveyor belts 8 which are distributed front and back and are higher than the bulk material storage frame 1;
the bulk material conveying mechanism realizes the dispersion and the conveying of the aluminum profiles 21; the transfer frame 3 and the guide rails 7 facilitate the transfer of the whole aluminum section bar 21 in the left and right directions; the rack 4, the double-shaft driving motor 5 and the gear 6 provide driving force for the transfer process, and the synchronous movement of the two transfer frames 3 is realized; bulk cargo horizontal conveyor 8 cooperates whole piece horizontal conveyor 10 can be with the interval that increases adjacent aluminium alloy 21, disperses aluminium alloy 21 from this, realizes the preliminary arrangement before aluminium alloy 21 produces, provides necessary realization condition for the process of punching. The conveyance speed of the bulk material horizontal conveyance belt 8 is set according to the speed of the subsequent processing step.
As shown in fig. 1, fig. 2 and fig. 3, the monolith transfer mechanism comprises a monolith platform 9 arranged longitudinally and an operation support 15 arranged at the right side of the transfer frame 3, wherein the monolith platform 9 and a base of the biaxial drive motor 5 are fixedly connected to the left end part of the operation support 15; a plurality of material arranging horizontal conveyor belts 10 which are distributed front and back and are staggered with the bulk material horizontal conveyor belt 8 are transversely arranged on the material arranging platform 9, the upper conveying surface of the material arranging horizontal conveyor belt 10 is flush with the upper conveying surface of the bulk material horizontal conveyor belt 8, and the right end part of the bulk material horizontal conveyor belt 8 can extend into the upper part of the material arranging platform 9; the material arranging platform 9 is fixedly connected with two mounting base plates 11 which are distributed front and back, the upper sides of the mounting base plates 11 are fixedly connected with U-shaped material arranging roller frames 12, and material arranging rollers 13 which are rotatably connected with the U-shaped material arranging roller frames 12 and are arranged along the left front and right back directions are arranged on the U-shaped material arranging roller frames 12; a vertical positioning conveyor belt 14 is arranged in front of the material arranging platform 9; the monolith roller 13 is a roller with a built-in drive motor.
The arrangement and the transmission of the aluminum profiles 21 are realized by the arrangement and transmission mechanism; wherein, the conveying speed of the monolith horizontal conveyor belt 10 is set according to the speed of the subsequent processing procedure and the arrangement interval of the aluminum section bar 21, and the conveying speed of the monolith horizontal conveyor belt 10 is greater than the conveying speed of the bulk material horizontal conveyor belt 8. The installation chassis 11, the U-shaped material arranging roller frame 12 and the material arranging roller 13 drive the aluminum profile 21 to move in the front-back direction, and alignment before punching of the aluminum profile 21 is realized under the cooperation of the vertical positioning conveyor belt 14.
The control part comprises a PLC; the PLC is respectively and electrically connected with the jacking mechanism 2, the double-shaft driving motor 5, the bulk material horizontal conveyor belt 8, the material arrangement horizontal conveyor belt 10, the material arrangement roller 13 and the vertical positioning conveyor belt 14.
Before this loading attachment work, utilize the workshop to transport the overhead traveling crane and place aluminium alloy 21 layering in storage square frame 1 to place a plurality of and aluminium alloy 21 vertically baffles between the aluminium alloy 21 of adjacent layer, and debug this loading attachment before moving, make following parameter all suit with aluminium alloy 21's process velocity, the parameter includes: the jacking frequency of the jacking mechanism 2, the forward rotation frequency, the reverse rotation frequency and the rotation speed of the double-shaft driving motor 5, the starting and stopping frequency and the conveying speed of the bulk material horizontal conveying belt 8, the conveying speed of the material arrangement horizontal conveying belt 10, the conveying speed of the vertical positioning conveying belt 14 and the conveying speed of the main horizontal conveying belt 18.
During operation, the aluminum profile 21 in the material storage frame 1 sequentially passes through the feeding station, the bulk material station and the material arranging station. At the feeding station, the jacking portion of the jacking mechanism 2 extends into the inner cavity of the material storage square frame 1 and jacks the aluminum section bar 21 upwards, so that the upper layer aluminum section bar 21 is higher than the upper surface of the material storage square frame 1. At a bulk cargo station, firstly, a double-shaft driving motor 5 drives two gears 6 to synchronously rotate forwards, so as to drive two racks 4 to move leftwards, and accordingly, a transfer frame 3 is driven to move leftwards along a guide rail 7 until a bulk cargo horizontal conveyor belt 8 is inserted into the bottom of an upper-layer aluminum section 21; then, under the driving of the jacking mechanism 2, the height of the aluminum profile 21 is properly lowered, so that the upper layer aluminum profile 21 is placed on the bulk material horizontal conveyor belt 8, and the upper layer aluminum profile 21 is separated from the partition plate; then the double-shaft driving motor 5 drives the two gears 6 to synchronously rotate reversely, and further drives the two racks 4 to move rightwards, so as to drive the transfer frame 3 to move rightwards along the guide rail 7 until the right end part of the bulk material horizontal conveyor belt 8 extends above the material arranging platform 9, the bulk material horizontal conveyor belt 8, the material arranging horizontal conveyor belt 10 and the vertical positioning conveyor belt 14 are started, so that the conveying speed of the vertical positioning conveyor belt 14 is the same as that of the material arranging horizontal conveyor belt 10, meanwhile, the conveying speed of the bulk material horizontal conveyor belt 8 is smaller than that of the material arranging horizontal conveyor belt 10, and further, under the action of the bulk material horizontal conveyor belt 8 and the material arranging horizontal conveyor belt 10, the aluminum profiles 21 enter the material arranging horizontal conveyor belt 10 one by one, and therefore the purpose of bulk materials is achieved. At the material arrangement station, the material arrangement horizontal conveyor belt 10 drives the aluminum profile 21 to move from left to right, and when the material arrangement horizontal conveyor belt moves, the material arrangement roller 13 rotates clockwise to drive the aluminum profile 21 to move from right back to left front until the front end face of the aluminum profile 21 abuts against the rear conveying face of the vertical positioning conveyor belt 14, so that the material arrangement purpose is realized.
As shown in fig. 1, 2 and 3, the bottom of the vertical positioning conveyor belt 14 is provided with a mounting box 16 located at the left front of the operating bracket 15; a plurality of main horizontal conveyor belts 17 which are distributed front and back and are staggered with the material arrangement horizontal conveyor belt 10 are transversely arranged on the upper side of the operating bracket 15, the upper conveying surface of each main horizontal conveyor belt 17 is flush with the upper conveying surface of the material arrangement horizontal conveyor belt 10, and the left end part of each main horizontal conveyor belt 17 extends into the upper part of the material arrangement platform 9; the PLC is electrically connected to the main horizontal conveyor 17.
This structural design has realized the orderly linking between this loading attachment and the subsequent process, on the basis of guaranteeing material loading functional reliability, degree of automation when further having promoted aluminium alloy production.
A plurality of strip-shaped grooves with intersected middle parts are formed in the upper surface of the mounting base plate 11, and the bottom of the U-shaped material arranging roller frame 12 is clamped in one of the strip-shaped grooves.
The structural design can adjust the installation angle of the U-shaped material arranging roller frame 12, and further adjust the installation angle of the material arranging roller 13, so that the feeding device is convenient to debug, and meanwhile, the feeding device can be suitable for aluminum profiles 21 of different models.
The jacking mechanism 2 is a hydraulic jack, an electric push rod or a hydraulic oil cylinder.
In the specific implementation process, the length of the bulk cargo horizontal conveyor belt 8 on the left side of the transfer frame 3 is greater than that of the bulk cargo horizontal conveyor belt on the right side of the transfer frame 3, and the aluminum section bar 21 of the storage square frame 1 is convenient to transfer through the structural design. The quantity of climbing mechanism 2 is eight, and the equipartition is four rows, and the top portion of controlling just right two climbing mechanism 2 is fixed with the bar jacking board that can stretch into the inside of storage square frame 1 jointly.
Claims (4)
1. The utility model provides a belt loading attachment suitable for polymorphic type aluminium alloy which characterized in that: the automatic material distribution device comprises a main body part and a control part, wherein the main body part comprises a jacking feeding mechanism, a bulk material conveying mechanism and a material distribution conveying mechanism which are sequentially arranged from left to right;
the jacking feeding mechanism comprises a material storage square frame (1) which is longitudinally arranged and is provided with an opening at the upper part, a limiting bracket is arranged at the bottom of the material storage square frame (1), and a plurality of jacking mechanisms (2) which are distributed in the front and back and of which jacking parts extend into the inner cavity of the material storage square frame (1) are arranged below the material storage square frame (1);
the bulk material conveying mechanism comprises two L-shaped conveying frames (3) which are distributed in the front and back direction, racks (4) are transversely fixed at the opposite end parts of the two conveying frames (3), a double-shaft driving motor (5) is arranged between the two racks (4), and a gear (6) meshed with the racks (4) is fixedly assembled on an output shaft of the double-shaft driving motor (5); two guide rails (7) which are distributed in the front and back direction and are in sliding connection with the material storage frames are transversely arranged at the bottom of the transfer frame (3), and two bulk material horizontal conveyor belts (8) which are distributed in the front and back direction and are higher than the material storage frames (1) are transversely arranged at the top of the transfer frame (3);
the monolith conveying mechanism comprises a monolith platform (9) and an operation support (15), wherein the monolith platform (9) is longitudinally arranged, the operation support (15) is positioned on the right side of the transfer frame (3), and the bases of the monolith platform (9) and the double-shaft driving motor (5) are fixedly connected to the left end part of the operation support (15); a plurality of material arranging horizontal conveyor belts (10) which are distributed back and forth and are staggered with the bulk material horizontal conveyor belt (8) are transversely arranged on the material arranging platform (9), the upper conveying surfaces of the material arranging horizontal conveyor belts (10) are flush with the upper conveying surface of the bulk material horizontal conveyor belt (8), and the right end part of the bulk material horizontal conveyor belt (8) can extend into the upper part of the material arranging platform (9); two installation base plates (11) which are distributed front and back are fixedly connected to the material arranging platform (9), a U-shaped material arranging roller frame (12) is fixedly connected to the upper side of each installation base plate (11), and material arranging rollers (13) which are rotatably connected with the U-shaped material arranging roller frame (12) and are arranged in the left front-right rear direction are arranged on the U-shaped material arranging roller frame (12); a vertical positioning conveyor belt (14) is arranged in front of the material arranging platform (9);
the control part comprises a PLC; the PLC is respectively and electrically connected with the jacking mechanism (2), the double-shaft driving motor (5), the bulk horizontal conveyor belt (8), the material arrangement horizontal conveyor belt (10), the material arrangement roller (13) and the vertical positioning conveyor belt (14).
2. The belt feeding device suitable for the multi-type aluminum profiles as claimed in claim 1, wherein: the bottom of the vertical positioning conveyor belt (14) is provided with a mounting box (16) positioned in the left front of the operating bracket (15); a plurality of main horizontal conveyor belts (17) which are distributed front and back and are staggered with the material arrangement horizontal conveyor belt (10) are transversely arranged on the upper side of the operating bracket (15), the upper conveying surface of each main horizontal conveyor belt (17) is flush with the upper conveying surface of the material arrangement horizontal conveyor belt (10), and the left end part of each main horizontal conveyor belt (17) extends into the upper part of the material arrangement platform (9); the PLC is electrically connected to a main horizontal conveyor (17).
3. The belt feeding device suitable for multi-type aluminum profiles as claimed in claim 1, characterized in that: the upper surface of installation chassis (11) is seted up the crossing bar groove in a plurality of middle part, and the bottom joint of U-shaped material all in one piece roller frame (12) is in one of them bar groove.
4. The belt feeding device suitable for multi-type aluminum profiles as claimed in claim 1, characterized in that: the jacking mechanism (2) is a hydraulic jack, an electric push rod or a hydraulic oil cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220060851.5U CN217024199U (en) | 2022-01-11 | 2022-01-11 | Belt loading attachment suitable for polymorphic type aluminium alloy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220060851.5U CN217024199U (en) | 2022-01-11 | 2022-01-11 | Belt loading attachment suitable for polymorphic type aluminium alloy |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217024199U true CN217024199U (en) | 2022-07-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220060851.5U Active CN217024199U (en) | 2022-01-11 | 2022-01-11 | Belt loading attachment suitable for polymorphic type aluminium alloy |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217024199U (en) |
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2022
- 2022-01-11 CN CN202220060851.5U patent/CN217024199U/en active Active
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