CN216922030U - Continuous casing drilling tool system with double impregnated diamond drill bits - Google Patents
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 39
- 229910052802 copper Inorganic materials 0.000 claims description 39
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Abstract
一种双孕镶金刚石钻头连续跟套管钻具系统,包括内钻头、外钻头、钻杆、套管接头和套管等,内钻头由钻杆驱动回转并提供钻压,外钻头由内钻头通过传动键驱动回转,钻压既可以由套管提供也可以在内外钻头限位的共同作用下由钻杆提供,多个承压轴承和导正轴承的设计,可以实现外钻头与其上部套管进行独立回转的功能,套管自身表面的特征螺旋沟槽有利于破碎地层在摩擦力的作用下卡套管时的回转解卡,内外钻头的高胎体设计使得钻进深度加大,进而提高了跟管深度,实现了连续跟管钻进同时,由于钻进过程中不停钻,套管持续跟进,套管与孔壁的摩擦始终表现为动摩擦,相对于停钻时产生的静摩擦来说,可显著降低能量损失。
A double-impregnated diamond drill bit continuously follows the casing drilling tool system, including an inner drill bit, an outer drill bit, a drill pipe, a casing joint and a casing, etc. The inner drill bit is driven by the drill pipe to rotate and provide drilling pressure, and the outer drill bit is driven by the inner drill bit. The rotation is driven by the transmission key, and the drilling pressure can be provided by the casing or by the drill pipe under the combined action of the inner and outer drill bits. The design of multiple pressure bearings and guide bearings can realize the outer drill bit and its upper casing. The function of independent rotation, the characteristic spiral groove on the surface of the casing itself is conducive to the rotation and release of the casing under the action of friction in the broken formation, and the high carcass design of the inner and outer bits increases the drilling depth, thereby improving At the same time, due to the continuous drilling during the drilling process and the continuous follow-up of the casing, the friction between the casing and the hole wall always appears as dynamic friction, which is higher than the static friction generated when the drilling is stopped. Said, can significantly reduce the energy loss.
Description
技术领域technical field
本发明属于深钻孔施工技术领域,具体涉及一种双孕镶金刚石钻头连续跟套管钻具系统。The invention belongs to the technical field of deep drilling construction, and in particular relates to a double-impregnated diamond drill bit continuously followed by a casing drilling tool system.
背景技术Background technique
为提高卵砾石等破碎地层钻进孔壁稳定性和施工效率,通常采用跟套管钻进技术来维持孔壁稳定,效果明显。目前,常规跟管钻进技术主要为气体环境下的潜孔锤跟管钻进,有两种方式:一种是偏心跟管钻进,另一种是同心跟管钻进。偏心跟管钻进通过钻具组合中冲击器的振动冲击作用,带动偏心钻具进行钻孔,钻进时由于偏心钻具受到离心力及摩擦力的作用,偏心钻头向外偏出,从而达到扩大孔径的目的,再通过钻具组合中稳杆器的冲击作用,带动套管跟进,钻孔内部产生的岩屑通过稳杆器上的键槽由空压机吹出孔外。钻孔结束后,通过反转,使偏心轮收拢回套管内,进而将其提出套管, 套管留在孔内护壁而成孔;同心跟管钻进通过中心钻头及套在中心钻头外的同心套共同冲击破碎岩石造孔,并且同时利用同心套的扩孔作用将套管带入孔内,同心套内设键槽,到基岩后,中心钻头反转通过同心套中退出。同心跟管能较好地解决偏心跟管钻进时因地质条件复杂而造成的卡钻及孤石钻进问题,更加有利于施工操作,提高钻孔工效。In order to improve the stability of the hole wall and the construction efficiency of drilling into broken formations such as pebble and gravel, the casing drilling technology is usually used to maintain the stability of the hole wall, and the effect is obvious. At present, the conventional follow-pipe drilling technology is mainly the down-the-hole hammer follow-pipe drilling in a gas environment. There are two methods: one is eccentric follow-pipe drilling, and the other is concentric follow-pipe drilling. The eccentric follow-pipe drilling drives the eccentric drill to drill through the vibration and impact of the impactor in the drill assembly. When the eccentric drill is subjected to centrifugal force and frictional force, the eccentric drill bit deflects outwards, thereby achieving expansion The purpose of the hole diameter, and then through the impact of the rod stabilizer in the drilling tool assembly, the casing is driven to follow up, and the cuttings generated in the borehole are blown out of the hole by the air compressor through the keyway on the rod stabilizer. After the drilling is completed, the eccentric is retracted back into the casing by reversing, and then it is lifted out of the casing, and the casing is left in the hole to protect the wall to form a hole; The concentric sleeves impact and break the rock together to make holes, and at the same time use the reaming action of the concentric sleeves to bring the casing into the hole. The concentric sleeves are provided with key grooves. After reaching the bedrock, the center bit is reversed and exits through the concentric sleeves. The concentric follow-up pipe can better solve the problems of sticking and boulder drilling caused by complex geological conditions during eccentric follow-up pipe drilling, which is more conducive to construction operations and improves drilling efficiency.
然而,以上两种常规方法只适用于100米以浅的钻井,随着井深的增大,由于气体环境下的冲击回转钻进井壁不规整,套管与井壁间的摩擦阻力积聚增大,加之地层的破碎,极易卡钻。尤其对于干热岩钻井,由于干热岩埋藏深度在千米以上,且干热岩井壁受到热应力及骤冷的作用大,很容易发生破裂而卡钻。因此,现有的冲击跟管钻进技术和工艺已经无法满足破碎地层深井钻井要求。However, the above two conventional methods are only suitable for drilling shallower than 100 meters. With the increase of the well depth, due to the irregularity of the well wall in the percussion rotary drilling under the gas environment, the frictional resistance between the casing and the well wall increases. In addition to the fragmentation of the ground, it is very easy to get stuck. Especially for hot-dry rock drilling, because the burial depth of hot-dry rock is more than 1000 meters, and the wall of dry-hot rock is greatly affected by thermal stress and quenching, it is easy to rupture and cause drilling. Therefore, the existing percussive and tubular drilling technologies and techniques have been unable to meet the drilling requirements of deep wells in broken formations.
为解决上述问题,有必要开展一种具有护壁功能的泥浆环境下跟管钻进系统的研究,采用双孕镶金刚石钻头,理论上可以实现深井破碎地层和干热岩地层连续跟套管钻进目的。因此,创新研究泥浆环境下孕镶金刚石钻头连续跟套管钻具系统意义重大。In order to solve the above problems, it is necessary to carry out a research on a casing drilling system with a wall protection function in a mud environment. The use of double-impregnated diamond bits can theoretically realize continuous casing drilling in deep well broken formations and dry hot rock formations. Purpose. Therefore, it is of great significance to innovate the research on the continuous and casing drilling tool system of the impregnated diamond bit in the mud environment.
发明内容SUMMARY OF THE INVENTION
本发明提出了一种双孕镶金刚石钻头连续跟套管钻具系统,旨在实现深井破碎、干热岩地层连续跟套管钻进。The invention proposes a double-impregnated diamond drill bit continuous casing drilling tool system, aiming at realizing deep well breakage and continuous casing drilling in dry and hot rock formations.
一种双孕镶金刚石钻头连续跟套管钻具系统,包括内钻头、外钻头、第一传动键、第二传动键、内钻头限位、外钻头限位、第一铜套、第二铜套、外钻头接头、内钻头接头、弹片、内密封件、外密封件、下承压轴承、中承压轴承、上承压轴承、下导正轴承限位、上导正轴承限位、导正轴承、外钻头接头限位、钻杆、套管接头和套管;A double impregnated diamond drill bit is continuously followed by a casing drilling tool system, comprising an inner drill bit, an outer drill bit, a first transmission key, a second transmission key, an inner drill bit limit, an outer drill bit limit, a first copper sleeve, and a second copper sleeve. Sleeve, outer bit joint, inner bit joint, shrapnel, inner seal, outer seal, lower pressure bearing, middle pressure bearing, upper pressure bearing, lower guide positive bearing limit, upper guide positive bearing limit, guide Positive bearing, outer drill joint limit, drill pipe, casing joint and casing;
内钻头与常规孕镶金刚石钻头不同,存在特定结构,其上端与内钻头接头下端固定连接,内钻头接头上端与钻杆下端固定连接,内钻头的外侧环向均布有N处第一键槽,N≥1,内钻头限位的内侧环向均布有N处第二键槽,N ≥1,N个第一传动键固定在第一键槽与第二键槽之间,N≥1;Different from the conventional impregnated diamond bit, the inner bit has a specific structure. The upper end of the inner bit is fixedly connected to the lower end of the inner bit joint, the upper end of the inner bit joint is fixedly connected to the lower end of the drill pipe, and the outer side of the inner bit is uniformly distributed with N first keyways. N≥1, there are N second keyways evenly distributed on the inner side of the inner bit limit, N≥1, N first transmission keys are fixed between the first keyway and the second keyway, N≥1;
外钻头与常规孕镶金刚石钻头也不同,存在特定结构,其内侧环向均布有N处第三键槽,N≥1,外钻头限位的外侧环向均布有N处第四键槽,N≥1,N 个第二传动键固定在第三键槽与第四键槽之间;The outer drill bit is also different from the conventional impregnated diamond drill bit. It has a specific structure. The inner circumferential direction is uniformly distributed with N third keyways, N≥1, and the outer circumferential limit of the outer drill bit is uniformly distributed with N fourth keyways. N ≥1,N second transmission keys are fixed between the third keyway and the fourth keyway;
内钻头限位的外侧环向均布有N处第一凸块,N≥1,外钻头限位的内侧环向均布有N处第二凸块,N≥1,且外钻头限位内侧底部设置有第一凸台,内钻头限位与外钻头限位同轴心转动连接,且第一凸块限位在第一凸台上端,当内钻头限位转动时,通过第一凸块与第二凸块抵触啮合,实现内钻头限位转动进而带动外钻头限位周向转动;The outer side of the inner bit limit is uniformly distributed with N first bumps, N≥1, and the inner side of the outer bit limit is uniformly distributed with N second bumps, N≥1, and the inner side of the outer bit limit The bottom is provided with a first boss, the limit of the inner drill bit is concentrically connected with the limit of the outer drill bit, and the first bump is limited to the upper end of the first boss. Interfering and engaging with the second bump to realize the limited rotation of the inner drill bit and then drive the outer drill bit to rotate in the limited circumferential direction;
外钻头接头下端与外钻头上端固定连接,外钻头接头上环向均布有数个贯穿至外钻头接头内部的泥浆孔,外钻头接头上还设置有第一螺纹接口、第一凹槽和第二凹槽,第一铜套外壁与第一螺纹接口通过螺纹固定连接,弹片设置在第二凹槽内,内密封件设置在第一凹槽内,外钻头接头限位下端与外钻头接头上端固定连接,内钻头接头与第二铜套固定连接,第二铜套限位在第一铜套上端且第一铜套与第二铜套能同轴心转动,进而将外钻头接头与内钻头接头的环空间隙密封,第一铜套的内径小于第二铜套的外径;The lower end of the outer bit joint is fixedly connected with the upper end of the outer bit, and the upper part of the outer bit joint is uniformly distributed with several mud holes penetrating into the inside of the outer bit joint, and the outer bit joint is also provided with a first threaded interface, a first groove and a second The groove, the outer wall of the first copper sleeve and the first threaded interface are fixedly connected by threads, the elastic sheet is arranged in the second groove, the inner seal is arranged in the first groove, and the limit lower end of the outer drill bit joint is fixed with the upper end of the outer bit joint connection, the inner drill bit joint is fixedly connected with the second copper sleeve, the second copper sleeve is limited to the upper end of the first copper sleeve, and the first copper sleeve and the second copper sleeve can rotate concentrically, and then the outer drill bit joint and the inner drill bit joint are connected. The annular gap is sealed, and the inner diameter of the first copper sleeve is smaller than the outer diameter of the second copper sleeve;
套管下端与套管接头上端固定连接,套管接头上设置有第三凹槽和第四凹槽,下导正轴承限位和上导正轴承限位与套管接头固定连接,导正轴承内圈上下两端分别于下导正轴承限位上端面与上导正轴承限位下端面压紧,导正轴承外圈与外钻头接头内壁固连,下承压轴承上表面下导正轴承限位下端面紧密连接,下承压轴承下表面与弹片上端面紧密接触,内密封件上端与套管接头下侧端面紧密接触,中承压轴承下表面与上导正轴承限位上表面紧密接触,中承压轴承上表面与外钻头接头限位内侧下表面紧密接触,上承压轴承安装在第三凹槽内,且上承压轴承下表面与外钻头接头限位外侧上表面紧密接触,外密封件安装在第四凹槽内,且外密封件与外钻头接头限位外侧上表面紧密接触。The lower end of the casing is fixedly connected with the upper end of the casing joint, the casing joint is provided with a third groove and a fourth groove, the lower guide bearing limit and the upper guide bearing limit are fixedly connected with the casing joint, and the guide bearing The upper and lower ends of the inner ring are respectively pressed against the upper end face of the lower guide bearing limit and the lower end face of the upper guide bearing limit. The lower end surface of the limit is closely connected, the lower surface of the lower pressure bearing is in close contact with the upper end surface of the shrapnel, the upper end of the inner seal is in close contact with the lower end surface of the casing joint, and the lower surface of the middle pressure bearing is in close contact with the upper limit surface of the upper guide positive bearing. Contact, the upper surface of the middle pressure bearing is in close contact with the lower surface of the inner side of the outer drill joint limit, the upper pressure bearing is installed in the third groove, and the lower surface of the upper pressure bearing is in close contact with the outer upper surface of the outer drill joint limit , the outer seal is installed in the fourth groove, and the outer seal is in close contact with the upper surface of the outer limit of the outer drill bit joint.
更进一步而言,所述的套管和套管接头外表面上加工有特征螺旋沟槽结构当套管被破碎岩石卡住,通过地面设备对套管进行回转驱动,使得套管在回转中依靠自身表面的特征螺旋沟槽结构实现旋转解卡。Furthermore, the outer surface of the casing and casing joint is machined with a characteristic helical groove structure. When the casing is stuck by the broken rock, the casing is driven to rotate by the ground equipment, so that the casing is driven by the ground equipment during the rotation. The characteristic spiral groove structure on its own surface realizes the rotation release.
更进一步而言,当内钻头限位外侧的第一凸块与外钻头限位内侧的第二凸块相接触时,内钻头的内钻头水口与外钻头的水口呈对正关系。More specifically, when the first bump on the outer side of the inner bit limit contacts with the second bump on the inner side of the outer bit limit, the inner bit nozzle of the inner bit and the nozzle of the outer bit are in a positive relationship.
更进一步而言,钻进时泥浆循环的路径为:从内钻头流出,流经内钻头水口和外钻头的底部的外钻头水口,进入外钻头与孔壁形成的环形空间,最后通过外钻头接头上的泥浆孔,进入到钻杆与套管构成的环空间隙,完成整体循环。Furthermore, the path of mud circulation during drilling is as follows: outflow from the inner bit, through the inner bit nozzle and the outer bit nozzle at the bottom of the outer bit, into the annular space formed by the outer bit and the hole wall, and finally through the outer bit joint. The mud hole on the upper part enters the annular space formed by the drill pipe and the casing to complete the overall circulation.
更进一步而言,钻进时泥浆循环的路径为:一部分泥浆从内钻头流出,流经内钻头水口和外钻头的底部的外钻头水口,进入外钻头与孔壁形成的环形空间,最后通过外钻头接头上的泥浆孔,进入到钻杆与套管构成的环空间隙;Furthermore, the path of mud circulation during drilling is as follows: a part of the mud flows out from the inner bit, flows through the inner bit nozzle and the outer bit nozzle at the bottom of the outer bit, enters the annular space formed by the outer bit and the hole wall, and finally passes through the outer bit. The mud hole on the drill bit joint enters into the annular gap formed by the drill pipe and the casing;
剩余的一部分通过从内钻头流出,经过内钻头水口,进入内钻头与外钻头形成的环空,经外钻头上部的外钻头水口流出,进入外钻头与孔壁形成的环形空间,最后通过外钻头接头上的泥浆孔,进入到钻杆与套管构成的环空间隙,完成整体循环。The remaining part flows out from the inner bit, passes through the inner bit nozzle, enters the annulus formed by the inner bit and the outer bit, flows out through the outer bit nozzle on the upper part of the outer bit, enters the annular space formed by the outer bit and the hole wall, and finally passes through the outer bit The mud hole on the joint enters the annular gap formed by the drill pipe and the casing to complete the overall circulation.
本发明的有益效果:Beneficial effects of the present invention:
1.孕镶金刚石双钻头回转钻进破碎岩石产生的岩屑较小可以有效解决同心跟管钻进内外管总成之间的环空间隙被大块岩屑卡住不能正常回转的问题;1. The small cuttings produced by the rotary drilling of the broken rock with the diamond-impregnated double drill bits can effectively solve the problem that the annular gap between the inner and outer pipe assemblies of the concentric follower pipe is stuck by large pieces of cuttings and cannot be rotated normally;
2.结合高频低幅冲击碎岩,对井壁扰动较小,减小对破碎井壁的深层次干扰,孔壁更加规则,钻头与套管独立回转,卡阻几率小,即便是发生卡阻,因井壁相对规则,井壁对套管包裹能力弱,卡阻程度相对较低,增加本钻具系统的解卡能力;2. Combined with high-frequency and low-amplitude impact crushed rock, the disturbance to the well wall is small, the deep interference to the broken well wall is reduced, the hole wall is more regular, the drill bit and the casing rotate independently, and the probability of jamming is small, even if a jam occurs Because the well wall is relatively regular, the well wall has a weak ability to wrap the casing, and the degree of blocking is relatively low, which increases the ability of the drilling tool system to unblock;
3.内钻头由钻杆驱动回转,外钻头由内钻头通过传动键驱动回转。内外钻头均为孕镶金刚石钻头,在钻进过程中相对于潜孔锤钻进对井壁扰动小,孔壁完整,卡阻几率小,程度低,内外钻头的高胎体设计,可以极大地提高钻进深度,进而提高跟管深度,实现连续跟管钻进,中途不停钻,直至达到钻头寿命或者达到设计跟管深度;3. The inner bit is driven to rotate by the drill pipe, and the outer bit is driven to rotate by the inner bit through the transmission key. The inner and outer drill bits are all impregnated diamond bits, which have less disturbance to the well wall compared to the DTH hammer during the drilling process, the hole wall is complete, the probability of jamming is small, and the degree of blocking is low. Increase the drilling depth, and then increase the depth of the follow-up pipe, realize continuous follow-up pipe drilling, and keep drilling in the middle until the life of the bit is reached or the designed pipe-following depth is reached;
4.在连续跟管钻进过程中,套管与孔壁始终表现为动摩擦,能量损失相对较小。内钻头通过钻杆提供钻压,外钻头既可以通过套管获得钻压,又可以通过内钻头限位与外钻头限位的相互配合获得钻压;4. In the process of continuous follow-up drilling, the casing and the hole wall always exhibit dynamic friction, and the energy loss is relatively small. The inner drill bit provides the WOB through the drill pipe, and the outer drill bit can obtain the WOB through the casing, and can obtain the WOB through the mutual cooperation between the inner drill bit limit and the outer drill bit limit;
5.该机构中承压轴承和导正轴承的设计,可以实现外钻头与其上方套管进行独立回转的功能,内钻头采用的钻头结构能够有效避免高胎体钻头存在的泥浆局部假循环的问题,限制泥浆循环路径,使泥浆能够顺利到达孔底,再配合外钻头,实现泥浆循环,完成对于钻头的冷却与孔底岩屑的清理;5. The design of pressure bearing and guide bearing in this mechanism can realize the function of independent rotation of the outer drill bit and the casing above it. The drill bit structure adopted by the inner drill bit can effectively avoid the problem of local false circulation of mud in the high-matrix drill bit. , limit the mud circulation path, so that the mud can reach the bottom of the hole smoothly, and then cooperate with the outer drill bit to realize the mud circulation, complete the cooling of the drill bit and the cleaning of the cuttings at the bottom of the hole;
6.基于上述设计,该钻具系统可以实现深层破碎地层中连续跟套管钻进,有效解决由于深井地层破碎发生的卡钻、埋钻、以及塌孔等问题,显著降低能量损失,缩短钻进时间,提高钻进效率。6. Based on the above design, the drilling tool system can realize continuous casing drilling in deep fractured formations, effectively solve the problems of stuck drilling, buried drilling, and hole collapse caused by formation fractures in deep wells, significantly reducing energy loss and shortening drilling time. time and improve drilling efficiency.
附图说明Description of drawings
图1为本发明整体剖面图。FIG. 1 is an overall cross-sectional view of the present invention.
图2为本发明的内钻头立体示意图。FIG. 2 is a three-dimensional schematic diagram of the inner drill bit of the present invention.
图3为本发明的外钻头立体示意图。FIG. 3 is a three-dimensional schematic diagram of the outer drill bit of the present invention.
图4为本发明的内钻头限位立体示意图。FIG. 4 is a three-dimensional schematic diagram of the limit of the inner drill bit according to the present invention.
图5为本发明的外钻头限位立体示意图。FIG. 5 is a three-dimensional schematic diagram of the limiting position of the outer drill bit according to the present invention.
图6为本发明的外钻头接头立体剖视图。FIG. 6 is a perspective cross-sectional view of the outer drill bit joint of the present invention.
图7为本发明的套管接头立体剖视图。7 is a perspective cross-sectional view of the casing joint of the present invention.
图8为本发明的套管及套管接头整体示意图。FIG. 8 is an overall schematic diagram of the casing and the casing joint of the present invention.
图9为本发明的传压隔扭原理示意图。FIG. 9 is a schematic diagram of the principle of pressure transmission and torsion isolation according to the present invention.
图10为本发明中泥浆循环轨迹示意图。FIG. 10 is a schematic diagram of the mud circulation trajectory in the present invention.
图11为本发明的内外钻头水口对正原理示意图。Fig. 11 is a schematic diagram of the alignment principle of the inner and outer bit nozzles of the present invention.
具体实施方式Detailed ways
请参阅图1至图11,一种双孕镶金刚石钻头连续跟套管钻具系统,包括内钻头1、外钻头2、第一传动键3、第二传动键4、内钻头限位5、外钻头限位6、第一铜套7、第二铜套8、外钻头接头9、内钻头接头10、弹片11、内密封件12、外密封件13、下承压轴承14、中承压轴承15、上承压轴承16、下导正轴承限位17、上导正轴承限位18、导正轴承19、外钻头接头限位20、钻杆21、套管接头22和套管23;此处的N以4个具体说明;Please refer to Fig. 1 to Fig. 11 , a double-impregnated diamond drill bit continuous casing drilling tool system includes an
内钻头1上端与内钻头接头10下端通过螺纹固定连接,内钻头接头10 上端与钻杆21下端通过螺纹固定连接,内钻头1的外侧环向均布有4处第一键槽101,内钻头限位5的内侧环向均布有4处第二键槽501,第一传动键3 固定在第一键槽101与第二键槽501之间;The upper end of the
外钻头2的内侧环向均布有4处第三键槽201,外钻头限位6的外侧环向均布有4处第四键槽601,第二传动键4固定在第三键槽201与第四键槽601 之间;Four
内钻头限位5的外侧环向均布有4处第一凸块502,外钻头限位6的内侧环向均布有4处第二凸块602,且外钻头限位6内侧底部设置有第一凸台603,内钻头限位5与外钻头限位6同轴心转动连接,且第一凸块502限位在第一凸台603上端,当内钻头限位5转动时,通过第一凸块502与第二凸块602 抵触啮合,实现内钻头限位5转动进而带动外钻头限位6周向转动;Four
外钻头接头9下端与外钻头2上端通过螺纹固定连接,外钻头接头9上环向均布有数个贯穿至外钻头接头9内部的泥浆孔901,外钻头接头9上还设置有第一螺纹接口902、第一凹槽903和第二凹槽904,第一铜套7外壁与第一螺纹接口902通过螺纹固定连接,弹片11设置在第二凹槽904内,其作用在于:使得下承压轴承14更好地承受压力,内密封件12设置在第一凹槽903 内,外钻头接头限位20下端与外钻头接头9上端通过螺纹固定连接,内钻头接头10与第二铜套8通过螺纹固定连接,第二铜套8限位在第一铜套7上端且第一铜套7与第二铜套8能同轴心转动,类似于机械密封结构,主要作用为将外钻头接头9与内钻头接头10的环空间隙进行密封,第一铜套7的内径小于第二铜套8的外径,进而使得第二铜套8在轴向的竖直向下的平移运动受到第一铜套7的限制;The lower end of the outer bit joint 9 is fixedly connected with the upper end of the
套管23下端与套管接头22上端通过螺纹固定连接,套管接头22上设置有第三凹槽221和第四凹槽222,下导正轴承限位17和上导正轴承限位18与套管接头22通过螺纹固定连接,导正轴承19内圈上下两端分别于下导正轴承限位17上端面与上导正轴承限位18下端面压紧,导正轴承19外圈与外钻头接头9内壁固连,下承压轴承14上表面下导正轴承限位17下端面紧密连接,下承压轴承14下表面与弹片11上端面紧密接触,内密封件12上端与套管接头22下侧端面紧密接触,中承压轴承15下表面与上导正轴承限位18上表面紧密接触,中承压轴承15上表面与外钻头接头限位20内侧下表面紧密接触,上承压轴承16安装在第三凹槽221内,且上承压轴承16下表面与外钻头接头限位20外侧上表面紧密接触,外密封件13安装在第四凹槽222内,且外密封件13与外钻头接头限位20外侧上表面紧密接触。The lower end of the
更进一步而言,结合图8,所述的套管23和套管接头22外表面上加工有特征螺旋沟槽结构24;其作用在于:在实际钻进中,如果套管23被破碎岩石卡住,可以通过地面设备对套管23进行驱动,使得套管23在回转中依靠自身表面的特征螺旋沟槽结构实现旋转解卡。Furthermore, with reference to FIG. 8 , the outer surfaces of the
更进一步而言,第一铜套7的内径小于第二铜套8的外径、第一铜套7 的内径大于第一传动键3外径且第一铜套7的内径大于第一凸块502外径,进而使得第二铜套8在轴向的竖直向下的平移运动受到第一铜套7的限制。Furthermore, the inner diameter of the
更进一步而言,结合图2、图3、图10和图11,该机构中内钻头与外钻头工作层结构均使用由课题组自主设计的特定的高胎体钻头。内钻头1的工作层具体结构设计可查阅专利“超高工作层渐开式水口孕镶金刚石钻头及其制备方法”,专利申请号为CN202111097075.2;外钻头2的工作层具体结构设计可查阅专利“一体式切削齿孕镶金刚石钻头”,专利申请号为 CN201910991035.9。内外钻头的钢体结构与常规孕镶金刚石钻头不同,为配合改钻具系统设计的特定结构,内钻头与外钻头的高胎体设计能够加大钻进深度,进而增加跟管深度,可以实现跟套管连续钻进,直至达到钻头的寿命。在实际钻进中,内钻头与外钻头的胎体高度设计依据实际钻进要求而定。内钻头1的结构设计可以有效避免高胎体钻头存在的泥浆局部假循环现象的发生,同时,内钻头1限制了泥浆流动路径,使得泥浆可以在外钻头2处充分循环。基于上述设计,无论内钻头与外钻头胎体高度有多高,泥浆都会先运送至钻孔底部,起到对钻头的冷却和孔底岩屑的清理作用。内钻头与外钻头相互配合,可实现连续跟套管钻进,中途不停钻,直至达到钻头寿命或者钻进设计要求,可以极大缩短钻进时间,节约钻进成本,降低钻进过程中的能量损失。提高钻进效率。Furthermore, referring to Fig. 2, Fig. 3, Fig. 10 and Fig. 11, the working layer structures of the inner bit and the outer bit in this mechanism both use a specific high-matrix bit designed by the research group. The specific structural design of the working layer of the
更进一步而言,结合图4、图5和图11,内钻头限位5的最大外径大于外钻头限位6的最小内径。在实际运动中,内钻头限位5外侧设置的第一凸块502会被外钻头限位6内侧设置的第一凸台603阻挡,进而限制其轴向的竖直向下的平移运动;同时,内钻头限位5外侧设置的第一凸块501会被外钻头限位6内侧设置的第二凸块602阻挡,进而限制其环向的旋转运动,使得内钻头限位5只能在一定角度范围内进行转动;如图11所示,当内钻头限位5外侧的第一凸块502与外钻头限位6内侧的第二凸块602相接触时,内钻头1的内钻头水口102与外钻头2的外钻头水口202呈对正关系。此时,内钻头1的回转将带动外钻头2的回转。Furthermore, referring to FIGS. 4 , 5 and 11 , the maximum outer diameter of the
更进一步而言,结合图9,在外钻头接头9与套管接头22之间的区域②,设置有弹片11、内密封件12、外密封件13、下承压轴承14、中承压轴承15、上承压轴承16、导正轴承19、下导正轴承限位17和上导正轴承限位18。基于上述设计,位于区域③的外钻头接头9会受到位于区域①的套管接头22及套管23所施加的压力P。但是,位于区域①的套管接头22及套管23却不会受到位于区域③的外钻头接头9因转动而产生的扭矩。即外钻头2与套管23 是相互独立的,套管23仅为外钻头2提供钻进压力,外钻头2只能进行回转钻进,而不能将回转扭矩作用于套管23。当出现套管23被破碎岩石卡住这种特殊情况,在不影响外钻头2正常钻进情况下,套管23也可以通过地面设备带动回转起到解卡的作用。Further, referring to FIG. 9 , in the
更进一步而言,结合图2、图3、图10和图11,从图中可以看出泥浆循环分为两条路径:Further, in conjunction with Figure 2, Figure 3, Figure 10 and Figure 11, it can be seen from the figure that the mud circulation is divided into two paths:
第一种情况是:从内钻头1流出,流经内钻头水口102和外钻头2的底部的外钻头水口202,进入外钻头2与孔壁形成的环形空间,最后通过外钻头接头9上的泥浆孔901,进入到钻杆21与套管23构成的环空间隙,完成整体循环;The first situation is: flow out from the
第二种情况是:因外钻头2的外钻头水口202有多层,所以一部分泥浆从内钻头1流出,流经内钻头水口102和外钻头2的底部的水口202,进入外钻头2与孔壁形成的环形空间,最后通过外钻头接头9上的泥浆孔901,进入到钻杆21与套管23构成的环空间隙;The second situation is: because the
剩余的一部分通过从内钻头1流出,经过内钻头水口102,进入内钻头1 与外钻头2形成的环空,经外钻头2上部的外钻头水口(202)流出,进入外钻头2与孔壁形成的环形空间,最后通过外钻头接头9上的泥浆孔901,进入到钻杆21与套管23构成的环空间隙,完成整体循环。The remaining part flows out from the
本发明的工作原理:The working principle of the present invention:
本发明一种双孕镶金刚石钻头连续跟套管钻具系统,内钻头与外钻头工作层结构均采用由课题组自主设计的特定的高胎体钻头,钢体部分为满足钻具系统结构要求全新设计,内钻头1由钻杆21驱动回转,外钻头2由内钻头 1通过第一传动键3和第二传动键4驱动回转,内钻头1通过钻杆21提供钻压,外钻头2通过套管23和钻杆21提供钻压。该机构中承压轴承和导正轴承的设计,可以实现外钻头2与其上方套管23独立回转的功能。内钻头1采用的钻头结构能够有效避免高胎体钻头存在的局部泥浆假循环的问题,限制泥浆循环路径,使泥浆能够到达孔底,再配合外钻头2,实现泥浆循环,完成对于钻头的冷却与孔底岩屑的清理。在实际钻进过程中,内外钻头采用孕镶金刚石钻头对井壁扰动小,孔壁相对规则,与高胎体设计配合可以极大提高钻进深度,进而增大跟管深度,实现连续跟套管钻进,直至达到钻头寿命或钻进设计要求。同时,由于钻进过程中不停钻,套管可以独立回转持续跟进,套管与孔壁的摩擦始终表现为动摩擦,相对于停钻时产生的静摩擦来说,可显著降低能量损失,缩短钻进时间,提高钻进效率。The invention is a double-impregnated diamond drill bit continuously followed by a casing drilling tool system. The working layer structure of the inner bit and the outer bit adopts a specific high-matrix drill bit independently designed by the research group. The steel body part is to meet the structural requirements of the drilling tool system. Brand new design, the
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