WO2016101387A1 - Disturbance rock-breaking drill tool and disturbance rock-breaking well drilling method - Google Patents

Disturbance rock-breaking drill tool and disturbance rock-breaking well drilling method Download PDF

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WO2016101387A1
WO2016101387A1 PCT/CN2015/072117 CN2015072117W WO2016101387A1 WO 2016101387 A1 WO2016101387 A1 WO 2016101387A1 CN 2015072117 W CN2015072117 W CN 2015072117W WO 2016101387 A1 WO2016101387 A1 WO 2016101387A1
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assembly
disturbance
rock
transmission shaft
mandrel
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PCT/CN2015/072117
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Chinese (zh)
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魏小梅
杜林麟
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东方宝麟科技发展(北京)有限公司
魏小梅
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Publication of WO2016101387A1 publication Critical patent/WO2016101387A1/en

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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling

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  • Engineering & Computer Science (AREA)
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  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Earth Drilling (AREA)

Abstract

Disclosed is a disturbance rock-breaking drill tool, comprising an anti-falling assembly (1), a motor assembly (2), a universal shaft assembly (3), a transmission shaft assembly (4) and a disturbance assembly (5). The anti-falling assembly (1) is connected to the motor assembly (2), the motor assembly (2) is connected to the universal shaft assembly (3), the universal shaft assembly (3) is connected to the transmission shaft assembly (4), the transmission shaft assembly (4) is connected to the disturbance assembly (5), and a lower end of the disturbance assembly (5) is connected to a drill bit. The transmission shaft assembly comprises a mandrel (4a), a lower TC outer barrel (4b), an upper gear (4c), a lower gear (4e) and a transfer rod. The lower end of a hollow transmission shaft (5a) of the disturbance assembly (5) is provided with an eccentric hole and the disturbance assembly is in a surface contact with a fixed valve (5b) provided on a disturbance shaft (5d). Further disclosed is a disturbance rock-breaking well-drilling method. According to the disturbance rock-breaking drill tool and the disturbance rock-breaking well-drilling method, the relative movement of a screw transmission shaft housing and a mandrel in the prior art is transformed into rotation of gears, so as to eventually achieve that the disturbance assembly generates a periodic water hammer force, and the impact forms a drilling pressure together with the gravity of the upper drilling tool assembly, thereby achieving "high stress and disturbance". The invention has advantages such as a high efficiency in rock breaking and a high mechanical drilling speed.

Description

扰动破岩钻具及扰动破岩钻井方法Disturbed rock breaking tool and disturbing rock breaking drilling method 技术领域Technical field
本发明涉及石油天然气勘探开发中钻井工程领域,尤其涉及一种扰动破岩钻具及扰动破岩钻井方法。The invention relates to the field of drilling engineering in oil and gas exploration and development, in particular to a disturbing rock breaking drilling tool and a disturbing rock breaking drilling method.
背景技术Background technique
钻井工程占油气开发成本的50%以上,投资大,且风险高,提高钻井效率是降低勘探开发成本的最佳途径,也是油公司、钻井承包商和技术服务公司一贯追求的重要目标。随着深井、超深井、易斜井、硬地层、水平井及大位移井在石油钻井中所占的比例越来越大,深井中遇到的硬地层和坚硬地层用常规单纯旋转钻进方法破岩效果差,钻进效率低,深井中的井斜问题也日益突出;在水平井和大位移钻井中,随着水平位移的增加,水平井的加压更为困难,钻具的损坏也更为严重。近三五年,提高钻速、降低钻井成本是石油工程领域高度需求的技术之一。Drilling engineering accounts for more than 50% of oil and gas development costs, with large investment and high risk. Improving drilling efficiency is the best way to reduce exploration and development costs, and it is also an important goal pursued by oil companies, drilling contractors and technical service companies. With the increasing proportion of deep wells, ultra-deep wells, easy-sloping wells, hard strata, horizontal wells and large-displacement wells in oil drilling, the conventional hard rotary drilling methods for hard and hard formations encountered in deep wells The rock-breaking effect is poor, the drilling efficiency is low, and the well inclination problem in deep wells is becoming more and more prominent. In horizontal wells and large-displacement drilling, with the increase of horizontal displacement, the pressure of horizontal wells is more difficult, and the damage of drilling tools is also More serious. In the past three or five years, increasing drilling speed and reducing drilling costs is one of the most demanding technologies in the petroleum engineering field.
目前,提高破岩效率主要从三个方面研究:一是机械高效破岩法。1.新型高效钻头,2001年休斯克里斯坦森公司生产的BD536PDC钻头创造了一次下井钻深6994m的世界纪录。2.旋冲钻具,国内外对用旋冲钻技术来解决这些问题比任何时候都重视,并投入大量人力物力进行研究。目前,旋冲钻井技术因冲击器质量不过关,寿命还达不到所需要的时间,满足不了实际钻井的需要,不能广泛推广。目前德国和美国还在加紧研究这一技术在超深井中的应用。美国和德国共同投资700万美元研究在石油钻井特别是在超深井中应用旋冲钻井技术。冲击器是通过冲锤提供冲击力的,这种工作原理决定了提高其质量是十分困难的。二是射流辅助钻井破岩方法。1.井下增压泵,美国S.D.Veenhuizen等通过井下增压泵增压达100MPa以上的超高压射流,提高机械钻速2倍,但最多工作50h失效,其关键技术室增压结构和使用寿命。2.井下它激增压装置,主要依靠射流卷吸作用或者共振腔反馈作用或者环空流体压力的它激作用。三是降井底地压降提高破岩效率的方法,如空气钻井技术。At present, the improvement of rock breaking efficiency is mainly studied from three aspects: First, the mechanical high-efficiency rock breaking method. 1. New high-efficiency drill bit. In 2001, the BD536PDC drill bit produced by Hughesley Steinsen Company created a world record of 6994m drilling depth. 2. Rotary drilling tools, the use of rotary drilling technology to solve these problems at home and abroad are more important than ever, and put a lot of manpower and resources into the research. At present, the rotary drilling technology is not well controlled due to the quality of the impactor, and the life expectancy is not up to the required time. It cannot meet the needs of actual drilling and cannot be widely promoted. At present, Germany and the United States are still studying the application of this technology in ultra-deep wells. The United States and Germany jointly invested $7 million to study the application of rotary drilling technology in oil drilling, especially in ultra-deep wells. The impactor provides impact through the hammer. This principle of operation determines the difficulty of improving its quality. The second is the method of jet assisted drilling rock breaking. 1. Downhole booster pump, US S.D.Veenhuizen and other ultra-high pressure jets pressurized by the downhole booster pump up to 100MPa, increasing the mechanical drilling speed by 2 times, but the maximum working time is 50h, the key technical room pressure structure and service life. 2. The downhole booster device relies mainly on jet entrainment or resonant cavity feedback or the agitation of the annulus fluid pressure. The third is the method of increasing the rock breaking efficiency by reducing the pressure drop at the bottom of the well, such as air drilling technology.
魏小梅等将高应力+动力扰动破岩方法引入石油钻井,是一种利用深部地层岩石本身属于储能体,且岩石属于非连续相,通过外部机械引诱发生裂纹扩展或岩爆的方法,是一种不同于常规钻井破岩的非常有前景的新方法。把“高应力+动力扰动”这一实际工程问题上升到科学层面,即为岩石动静组合加载的力学问 题。岩石动静组合加载问题作为一个崭新的研究课题,是李夕兵教授和古德生院士在2002年香山175次科学会议首次提出的。但是由于动静组合加载问题从提出到现在,还处于初步发展的阶段,同时动静组合加载实验本身涉及的影响因素众多,因此该领域内的研究仍然是方兴未艾。目前工程应用方面己经取得了很多研究成果,还没有在钻井工程应用,值得继续进行深入探索和研究。Wei Xiaomei et al. introduced high-stress + dynamic disturbance rock breaking method into oil drilling, which is a method that utilizes deep stratum rock itself to be an energy storage body, and the rock belongs to a discontinuous phase, and crack propagation or rockburst occurs through external mechanical attraction. A very promising new method that is different from conventional drilling rock breaking. The practical engineering problem of "high stress + dynamic disturbance" is raised to the scientific level, that is, the mechanics of rock dynamic combination loading question. As a new research topic, the dynamic and static loading problem of rock was first proposed by Professor Li Xibing and Academician Gu Desheng at the 175 scientific conference in Xiangshan in 2002. However, since the dynamic and static combined loading problem has been in the initial development stage from the present to the present, while the dynamic and static combined loading experiment itself has many influencing factors, the research in this field is still in the ascendant. At present, many research results have been obtained in engineering applications, and have not been applied in drilling engineering, and it is worthwhile to continue to conduct in-depth exploration and research.
事实上,石油钻井的深部地层岩石在承受动力扰动载荷作用之前,已经处于一定的静应力或地应力状态之中,只要井下动力工具提供周期性的扰动动力,可以引发突然岩爆或诱导致裂。显然,该方法是不同于常规钻井破岩,也不同于旋转冲击破岩,而是一种新的高应力+动力扰动破岩方法。In fact, the deep formation rocks of oil drilling are already in a state of static stress or geostress before being subjected to the dynamic disturbance load. As long as the downhole power tool provides periodic disturbance power, it can cause sudden rock burst or induced cracking. . Obviously, this method is different from conventional drilling rock breaking, and it is different from rotating impact rock breaking, but a new high stress + dynamic disturbance rock breaking method.
现有的一种动力扰动破岩钻具,其包括:芯轴设于外筒内,外筒与芯轴通过花键连接;涡轮套筒设于外筒内,其上端与导流器通过螺纹链接,其中部的环形槽中设置有橡胶密封圈,其下端与芯轴的上端通过螺纹连接;涡轮设于涡轮套筒内部,涡轮固定于导流器的轴芯上,涡轮的下端与旋转偏心阀片通过螺纹连接;旋转偏心阀片的下端面与固定偏心阀片的上端面紧密接触,固定偏心阀片与芯轴的上端通过螺纹连接。在钻井过程中,钻井液使涡轮旋转,再通过涡轮驱动动阀片旋转,使动阀片和固定阀片之间的有效流通面积周期性变化,从而产生水击力,形成周期性柔和变化的动载荷,与钻具自重产生的静载荷,共同作用于岩石,实现高应力扰动破岩。在钻水平井或定向井时,仍然需要在基于涡轮的动力扰动破岩钻具的上部与螺杆钻具连接,不仅增加了整个钻具组合的长度,还增加了螺杆钻具的定向钻井难度。The utility model relates to a power disturbing rock breaking drill, which comprises: a mandrel is arranged in the outer cylinder, the outer cylinder and the mandrel are connected by a spline; the turbine sleeve is arranged in the outer cylinder, and the upper end and the deflector are threaded Linked, a rubber seal is arranged in the annular groove of the middle portion, and the lower end is screwed with the upper end of the mandrel; the turbine is disposed inside the turbine sleeve, the turbine is fixed on the core of the deflector, and the lower end of the turbine is rotated and eccentric The valve piece is connected by screwing; the lower end surface of the rotary eccentric valve piece is in close contact with the upper end surface of the fixed eccentric valve piece, and the fixed eccentric valve piece is screwed with the upper end of the mandrel. During the drilling process, the drilling fluid rotates the turbine, and then the turbine drives the rotating valve piece to rotate, so that the effective flow area between the moving valve piece and the fixed valve piece changes periodically, thereby generating a water hammer force and forming a periodic soft change. The dynamic load, together with the static load generated by the weight of the drill, acts on the rock to achieve high stress disturbance rock breaking. When drilling horizontal or directional wells, it is still necessary to connect the screw drill to the upper part of the turbine-based power disturbance rock-breaking drill, which not only increases the length of the entire drill assembly, but also increases the difficulty of directional drilling of the screw drill.
因此,有必要直接利用螺杆钻具提高动力实现扰动破岩,即研制一种基于螺杆的扰动破岩钻具及扰动破岩钻井方法,不仅可以为钻头提供破岩所需要的旋转能,还为钻头提供连续的周期性柔和的动载荷,以提高破岩效率。Therefore, it is necessary to directly use the screw drilling tool to improve the power to achieve disturbance and rock breaking, that is, to develop a screw-based disturbing rock breaking tool and a disturbing rock breaking drilling method, which can not only provide the drilling wheel with the rotating energy required for rock breaking, but also The drill bit provides continuous periodic soft dynamic loads to increase rock breaking efficiency.
技术问题technical problem
本发明的目的在于克服现有技术之缺陷,提供了一种可以提高破岩效率和钻井机械速度的扰动破岩钻具及扰动破岩钻井方法。The object of the present invention is to overcome the defects of the prior art, and to provide a disturbing rock breaking tool and a disturbing rock breaking drilling method which can improve rock breaking efficiency and drilling machinery speed.
技术解决方案Technical solution
本发明是这样实现的:The present invention is implemented as follows:
本发明提供一种扰动破岩钻具,包括防掉总成、马达总成、万向轴总成、传 动轴总成以及扰动总成,所述防掉总成连接所述马达总成,所述马达总成连接所述万向轴总成,所述万向轴总成连接所述传动轴总成,所述传动轴总成连接所述扰动总成,所述扰动总成下端连接用于钻岩的钻头;所述传动轴总成包括芯轴、下TC外筒、上齿轮、下齿轮以及传递杆,所述下TC外筒套设于所述芯轴的外侧,所述下TC外筒的下端所处的位置高于所述芯轴下端所处的位置,所述下TC外筒的下端设有齿圈,所述上齿轮设于所述芯轴下端与所述齿圈之间,所述下齿轮设于所述芯轴的下端部,所述上齿轮与所述下齿轮之间通过所述传递杆连接;所述扰动总成包括外壳、中空传动轴、扰动轴以及固定阀,所述外壳与所述芯轴通过螺纹连接,所述中空传动轴上端通过外齿圈与所述下齿轮连接,所述中空传动轴的下端设置有偏心孔,并且与设置于所述扰动轴上的所述固定阀进行面接触,所述外壳与所述扰动轴通过花键连接,所述外壳的下端面、所述扰动轴和位于所述扰动轴的台阶上的密封盖形成一密封腔,所述密封腔内设置有碟形弹簧。The invention provides a disturbing rock breaking drill, comprising an anti-drop assembly, a motor assembly, a universal joint assembly, and a transmission a moving shaft assembly and a disturbance assembly, the anti-drop assembly is coupled to the motor assembly, the motor assembly is coupled to the cardan shaft assembly, and the cardan shaft assembly is coupled to the transmission shaft assembly The transmission shaft assembly is coupled to the disturbance assembly, and the lower end of the disturbance assembly is connected to a drill bit for drilling rock; the transmission shaft assembly includes a core shaft, a lower TC outer cylinder, an upper gear, a lower gear, and a transmission a rod, the lower TC outer cylinder is sleeved on an outer side of the mandrel, a lower end of the lower TC outer cylinder is located higher than a position of a lower end of the mandrel, and a lower end of the lower TC outer cylinder a ring gear is disposed, the upper gear is disposed between the lower end of the mandrel and the ring gear, and the lower gear is disposed at a lower end of the mandrel, and the upper gear and the lower gear pass between The transmission rod is connected; the disturbance assembly comprises a casing, a hollow transmission shaft, a disturbance shaft and a fixed valve, the casing is screwed to the mandrel, and the upper end of the hollow transmission shaft passes through the outer ring gear and the lower portion a gear connection, the lower end of the hollow drive shaft is provided with an eccentric hole, and is disposed on the disturbance The fixed valve is in surface contact, the outer casing is splined to the disturbance shaft, and the lower end surface of the outer casing, the disturbance shaft and the sealing cover on the step of the disturbance shaft form a sealed cavity A disc spring is disposed in the sealed cavity.
进一步地,所述中空传动轴的下端与沿轴向运动的偏心孔通过花键连接。Further, the lower end of the hollow transmission shaft is coupled to the eccentric hole that moves in the axial direction by a spline.
进一步地,所述中空传动轴的下端与偏心孔通过螺纹连接成一整体。Further, the lower end of the hollow transmission shaft and the eccentric hole are integrally connected by screwing.
进一步地,所述碟形弹簧由每组1-2个碟簧片,2-4组叠合组成。Further, the disc spring is composed of 1-2 disc springs and 2-4 sets of stacks.
进一步地,所述扰动轴的下部设置有与所述钻头连接的螺纹。Further, a lower portion of the disturbance shaft is provided with a thread connected to the drill bit.
进一步地,所述芯轴下部与所述钻头一体成型。Further, the lower portion of the mandrel is integrally formed with the drill bit.
进一步地,所述中空传动轴的下端和所述固定阀上均设有1个偏心孔。Further, an eccentric hole is disposed on the lower end of the hollow transmission shaft and the fixed valve.
进一步地,所述中空传动轴的下端和所述固定阀在相同圆半径上均设置有2-4个相互间隔的大小相等的孔。Further, the lower end of the hollow transmission shaft and the fixed valve are provided with 2-4 equally spaced holes on the same circle radius.
本发明还提供一种扰动破岩钻具的扰动破岩钻井方法,包括以下步骤:步骤一:在扰动破岩钻具的上端与常规钻具组合通过螺纹连接,其下端和钻头通过螺纹连接;步骤二:在正常钻进时,钻井液流经马达总成2驱动其转子旋转,通过万向轴总成使传动轴总成内的芯轴相对下TC外筒旋转;迫使设置在芯轴下端与下TC外筒的齿圈之间设置上齿轮在芯轴内旋转;并使通过传递杆连接的下齿轮旋转;The invention also provides a disturbing rock breaking drilling method for disturbing rock breaking drilling tools, comprising the following steps: Step 1: connecting the upper end of the disturbing rock breaking drilling tool with the conventional drilling tool through a threaded connection, and the lower end and the drill bit are screwed; Step 2: During normal drilling, the drilling fluid flows through the motor assembly 2 to drive its rotor to rotate, and the universal shaft assembly causes the mandrel in the transmission shaft assembly to rotate relative to the lower TC outer cylinder; forcing to be disposed at the lower end of the mandrel Between the ring gear of the lower TC outer cylinder, an upper gear is arranged to rotate in the mandrel; and a lower gear connected by the transmission rod is rotated;
步骤三:旋转的下齿轮驱动中空传动轴上端的外齿圈,使其旋转,中空传动轴下端的偏心孔与设置于扰动轴上的固定阀的偏心孔发生相对运动,使两个偏心 孔周期性的交错和完全重叠,其有效流通面积发生周期性的变化,从而在固定阀的上部发生水击现象,形成周期性变化的水击力Ft=Asin(t);Step 3: The rotating lower gear drives the outer ring gear of the upper end of the hollow transmission shaft to rotate, and the eccentric hole at the lower end of the hollow transmission shaft and the eccentric hole of the fixed valve disposed on the disturbance shaft are relatively moved to make two eccentricities The periodic interlacing and complete overlap of the holes, the effective flow area changes periodically, so that the water hammer phenomenon occurs in the upper part of the fixed valve, forming a cyclically varying water hammer force Ft=Asin(t);
步骤四:水击力Ft通过芯轴传递给钻头,由钻具组合的重量产生的重力Fg通过外壳、碟形弹簧和芯轴传递给钻头,水击力F(t)和钻具组合的重力Fg共同作用于钻头正下方的岩石,处于高应力状态的深部地层岩石在动静组合的周期性扰动动力作用下,引发诱导致裂或突然岩爆。Step 4: The water hammer force Ft is transmitted to the drill bit through the mandrel, and the gravity Fg generated by the weight of the drill assembly is transmitted to the drill bit through the outer casing, the disc spring and the mandrel, and the water hammer force F(t) and the gravity of the drill assembly Fg acts on the rock directly below the drill bit, and the deep formation rock under high stress state induces induced cracking or sudden rock burst under the periodic disturbance dynamic force of the dynamic and static combination.
进一步地,所述碟形弹簧由每组1-2个碟簧片,2-4组叠合组成。Further, the disc spring is composed of 1-2 disc springs and 2-4 sets of stacks.
有益效果Beneficial effect
本发明具有以下有益效果:The invention has the following beneficial effects:
本发明提供的扰动破岩钻具及扰动破岩钻井方法是将现有的用螺杆传动轴外壳和芯轴相对运动,转换为齿轮旋转,最后实现扰动总成产生周期性水击力,并与上部钻具组合的重力共同形成钻压,实现“高应力+扰动”,其具有高破岩效率和高机械钻速等优点。The disturbing rock breaking drilling tool and the disturbing rock breaking drilling method provided by the invention are that the existing screw drive shaft shell and the mandrel are relatively moved, converted into gear rotation, and finally the disturbance assembly is generated to generate periodic water hammer force, and The gravity of the upper drilling assembly together forms the weight-on-bit, achieving "high stress + disturbance", which has the advantages of high rock breaking efficiency and high mechanical drilling speed.
附图说明DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below. Obviously, the drawings in the following description are only It is a certain embodiment of the present invention, and other drawings can be obtained from those skilled in the art without any creative work.
图1为本发明实施例提供的扰动破岩钻具的结构示意图;1 is a schematic structural view of a disturbing rock breaking drill provided by an embodiment of the present invention;
图2为本发明实施例提供的传动轴总成和扰动总成的结构示意图;2 is a schematic structural view of a transmission shaft assembly and a disturbance assembly according to an embodiment of the present invention;
图3为图2中的A-A横截面示意图;Figure 3 is a cross-sectional view of the A-A of Figure 2;
图4为图2中的B-B横截面示意图;Figure 4 is a cross-sectional view of the B-B of Figure 2;
图5为图2中的C-C横截面示意图;Figure 5 is a cross-sectional view taken along line C-C of Figure 2;
图6为扰动总成的空传动轴的偏心孔与固定阀的偏心孔在扰动破岩钻井过程中的相对运动关系示意图;6 is a schematic diagram showing the relative motion relationship between the eccentric hole of the air transmission shaft of the disturbance assembly and the eccentric hole of the fixed valve during the disturbance rock breaking drilling process;
图7为扰动破岩钻井过程中扰动总成的固定阀上部产生的水击力示意图;Figure 7 is a schematic diagram of the water hammer generated by the upper part of the fixed valve of the disturbance assembly during the disturbing rock drilling process;
图8为扰动破岩钻井时扰动破岩钻具对钻头正下方岩石的作用力示意图。Figure 8 is a schematic diagram of the force acting on the rock directly below the drill bit when disturbing the rock drilling.
本发明的实施方式Embodiments of the invention
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清 楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solution in the embodiment of the present invention will be clarified in the following with reference to the accompanying drawings in the embodiments of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS It is apparent that the described embodiments are only a part of the embodiments of the invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
如图1至图8,本发明实施例提供一种扰动破岩钻具,包括防掉总成1、马达总成2、万向轴总成3、传动轴总成4以及扰动总成5,所述防掉总成连接所述马达总成,所述马达总成连接所述万向轴总成,所述万向轴总成连接所述传动轴总成4,所述传动轴总成4连接所述扰动总成,所述扰动总成下端连接用于钻岩的钻头。As shown in FIG. 1 to FIG. 8 , an embodiment of the present invention provides a disturbing rock breaking drill including an anti-drop assembly 1, a motor assembly 2, a cardan shaft assembly 3, a transmission shaft assembly 4, and a disturbance assembly 5, The anti-drop assembly is coupled to the motor assembly, the motor assembly is coupled to the cardan shaft assembly, the cardan shaft assembly is coupled to the transmission shaft assembly 4, and the transmission shaft assembly 4 The disturbance assembly is coupled, and the lower end of the disturbance assembly is coupled to a drill bit for rock drilling.
如图1至图8,所述传动轴总成包括芯轴4a、下TC外筒4b、上齿轮4c、下齿轮4e以及传递杆。所述下TC外筒4b套设于所述芯轴的外侧,所述下TC外筒4b的下端所处的位置高于所述芯轴4a下端所处的位置,所述下TC外筒4b的下端设有齿圈,所述上齿轮4c设于所述芯轴4a下端与所述齿圈之间,所述下齿轮4e设于所述芯轴4a的下端部,所述上齿轮4c与所述下齿轮4e之间通过所述传递杆4d连接。1 to 8, the transmission shaft assembly includes a core shaft 4a, a lower TC outer cylinder 4b, an upper gear 4c, a lower gear 4e, and a transmission rod. The lower TC outer cylinder 4b is sleeved on the outer side of the mandrel, the lower end of the lower TC outer cylinder 4b is located higher than the position of the lower end of the mandrel 4a, and the lower TC outer cylinder 4b a lower end of the mandrel 4a is disposed between the lower end of the mandrel 4a and the ring gear, the lower gear 4e is disposed at a lower end of the mandrel 4a, and the upper gear 4c is The lower gears 4e are connected by the transmission rod 4d.
如图1至图8,所述扰动总成5包括外壳5c、中空传动轴5a、扰动轴5d以及固定阀5b。所述外壳5c与所述芯轴4a通过螺纹连接,所述中空传动轴5a上端通过外齿圈与所述下齿轮4e连接,所述中空传动轴5a的下端设置有偏心孔,并且与设置于所述扰动轴5d上的所述固定阀5b进行面接触。在本较佳实施例中,所述中空传动轴的下端和所述固定阀上均设有1个偏心孔。在其它实施例中,所述中空传动轴5a的下端和所述固定阀5b在相同圆半径上均设置有2-4个相互间隔的大小相等的孔。1 to 8, the disturbance assembly 5 includes a casing 5c, a hollow transmission shaft 5a, a disturbance shaft 5d, and a fixed valve 5b. The outer casing 5c is screwed to the mandrel 4a, and the upper end of the hollow transmission shaft 5a is connected to the lower gear 4e via an outer ring gear. The lower end of the hollow transmission shaft 5a is provided with an eccentric hole, and is disposed at The fixed valve 5b on the disturbance shaft 5d is in surface contact. In the preferred embodiment, the lower end of the hollow drive shaft and the fixed valve are each provided with an eccentric hole. In other embodiments, the lower end of the hollow drive shaft 5a and the fixed valve 5b are provided with 2-4 equally spaced holes on the same circle radius.
如图1至图8,所述外壳5c与所述扰动轴5d通过花键连接,所述外壳5c的下端面、所述扰动轴5d和位于所述扰动轴5d的台阶上的密封盖5f形成一密封腔,所述密封腔内设置有碟形弹簧5e,在本较佳实施例中,所述碟形弹簧5e由每组1-2个碟簧片,2-4组叠合组成。1 to 8, the outer casing 5c is spline-connected to the disturbance shaft 5d, and the lower end surface of the outer casing 5c, the disturbance shaft 5d, and the seal cover 5f on the step of the disturbance shaft 5d are formed. A sealed chamber is provided with a disc spring 5e. In the preferred embodiment, the disc spring 5e is composed of 1-2 disc springs and 2-4 sets of stacks.
在本较佳实施例中,所述中空传动轴5a的下端与沿轴向运动的偏心孔通过花键连接;或者,所述中空传动轴5a的下端与偏心孔通过螺纹连接成一整体。所述扰动轴5d的下部设置有与所述钻头连接的螺纹,方便与钻头连接;或者采用所述芯轴4a下部与所述钻头一体成型,因此钻头不需要进行另外的安装。 In the preferred embodiment, the lower end of the hollow drive shaft 5a is connected to the eccentric hole that moves in the axial direction by a spline; or the lower end of the hollow drive shaft 5a is integrally connected with the eccentric hole by screwing. The lower portion of the disturbing shaft 5d is provided with a thread connected to the drill bit for convenient connection with the drill bit; or the lower portion of the mandrel 4a is integrally formed with the drill bit, so that the drill bit does not need to be additionally mounted.
如图1至图8,本发明实施例还提供一种扰动破岩钻具的扰动破岩钻井方法,其包括以下步骤:As shown in FIG. 1 to FIG. 8 , an embodiment of the present invention further provides a disturbing rock breaking drilling method for a disturbing rock breaking drill, which comprises the following steps:
步骤一:在扰动破岩钻具的上端与常规钻具组合通过螺纹连接,其下端和钻头通过螺纹连接。Step 1: The upper end of the disturbing rock breaking tool is screwed with the conventional drilling tool, and the lower end and the drill bit are screwed.
步骤二:在正常钻进时,钻井液流经马达总成2驱动其转子旋转,通过万向轴总成3使传动轴总成4内的芯轴4a相对下TC外筒4b旋转;迫使设置在芯轴4a下端与下TC外筒4b的齿圈之间设置上齿轮4c在芯轴4a内旋转;并使通过传递杆4d连接的下齿轮4e旋转。Step 2: During normal drilling, the drilling fluid flows through the motor assembly 2 to drive its rotor to rotate, and the universal shaft assembly 3 rotates the mandrel 4a in the transmission shaft assembly 4 relative to the lower TC outer cylinder 4b; An upper gear 4c is provided between the lower end of the mandrel 4a and the ring gear of the lower TC outer cylinder 4b to rotate in the mandrel 4a; and the lower gear 4e connected by the transmission rod 4d is rotated.
步骤三:旋转的下齿轮4e驱动中空传动轴5a上端的外齿圈,使其旋转,中空传动轴5a下端的偏心孔(定义孔中心为O1)与设置于扰动轴5d上的固定阀5b的偏心孔(定义孔中心为O2)发生相对运动,使两个偏心孔周期性的交错和完全重叠(如图6所示),其有效流通面积发生周期性的变化,从而在固定阀5b的上部发生水击现象,形成周期性变化的水击力Ft=Asin(t)。Step 3: The rotating lower gear 4e drives the outer ring gear of the upper end of the hollow transmission shaft 5a to rotate, and the eccentric hole at the lower end of the hollow transmission shaft 5a (defining the center of the hole is O1) and the fixed valve 5b provided on the disturbance shaft 5d The relative movement of the eccentric hole (defining the center of the hole is O2) causes the two eccentric holes to be periodically staggered and completely overlapped (as shown in Fig. 6), and the effective flow area is periodically changed so as to be in the upper portion of the fixed valve 5b. A water hammer occurs and a periodically changing water hammer force Ft = Asin(t) is formed.
步骤四:水击力Ft通过芯轴4a传递给钻头,由钻具组合的重量产生的重力Fg通过外壳5c、碟形弹簧5e和芯轴4a传递给钻头,水击力F(t)和钻具组合的重力Fg共同作用于钻头正下方的岩石,处于高应力状态的深部地层岩石在动静组合的周期性扰动动力作用下,引发诱导致裂,甚至突然岩爆,使钻头高效率破岩。Step 4: The water hammer force Ft is transmitted to the drill bit through the mandrel 4a, and the gravity Fg generated by the weight of the drill assembly is transmitted to the drill bit through the outer casing 5c, the disc spring 5e and the mandrel 4a, and the water hammer force F(t) and the drill The combined gravity Fg acts on the rock directly below the drill bit, and the deep formation rock under high stress state induces induced cracking under the periodic disturbance dynamic force of the dynamic and static combination, and even sudden rock burst, so that the drill bit breaks the rock with high efficiency.
本发明提供的扰动破岩钻具及扰动破岩钻井方法将现有的螺杆传动轴外壳和芯轴相对运动,转换为齿轮旋转,最后实现扰动总成产生周期性水击力,并与上部钻具组合的重力共同形成钻压,实现“高应力+扰动”,其具有高破岩效率和高机械钻速等优点。The disturbing rock breaking drill and the disturbing rock breaking drilling method provided by the invention respectively convert the existing screw drive shaft shell and the mandrel relative movement, convert into gear rotation, and finally realize the periodic water hammer force of the disturbance assembly, and the upper drill The combined gravity forms a weight-on-bit to achieve "high stress + disturbance", which has the advantages of high rock breaking efficiency and high mechanical drilling speed.
与现有技术相比,本发明具有以下有显著的技术进步和突出的有益效果:Compared with the prior art, the present invention has the following significant technological advancements and outstanding benefits:
1、所述扰动破岩钻具的底部钻具组合比基于涡轮驱动的扰动钻具的底部钻具组合结构更简单:直接利用现有的马达总成的动力驱动扰动总成,实现扰动破岩钻井方法,同时对螺杆钻具驱动钻头旋转破岩影响不大,将马达总成与扰动钻具综合在一起,大大缩短了马达与钻头之间的距离,简化了钻具组合;而通过涡轮等驱动扰动总成时,还需要在扰动钻具上部连接用于驱动钻头旋转的马达。1. The bottom drilling assembly of the disturbed rock breaking tool is simpler than the bottom drilling assembly of the turbine driven perturbing drilling tool: directly using the power of the existing motor assembly to drive the disturbance assembly to achieve the disturbing rock breaking Drilling method, at the same time, has little effect on the rotating rock of the screw drill driven by the drill bit. The motor assembly and the disturbance drill are integrated, which greatly shortens the distance between the motor and the drill bit, simplifies the drilling assembly, and passes through the turbine. When driving the disturbance assembly, it is also necessary to connect a motor for driving the rotation of the drill bit on the upper portion of the disturbance drill.
2、所述扰动破岩钻具比涡轮驱动的扰动钻具更安全可靠:驱动所述扰动破 岩钻具运动所需要的功率远远小于螺杆钻具输出功率,因而本发明提供的所述扰动破岩钻具产生的扰动力更稳定和可控,从而可控制扰动破岩时产生岩爆烈度等级,达到安全高效提速目的;而通过涡轮驱动扰动钻具时,涡轮的转速不稳定,容易造成钻头正下方岩石发生强烈岩爆或极强岩爆,导致井径十分不规律、甚至埋钻等事故。2. The disturbing rock breaking drill is safer and more reliable than the turbine driven disturbing drilling tool: driving the disturbing broken The power required for the rock drilling tool movement is far less than the output power of the screw drilling tool. Therefore, the disturbing power generated by the disturbing rock breaking tool provided by the invention is more stable and controllable, so as to control the rockburst intensity when disturbing rock breaking. Level, to achieve safe and efficient speed-up purposes; while the turbine drive disturbs the drill, the turbine's speed is unstable, which is likely to cause strong rockburst or extremely strong rockburst immediately below the drill bit, resulting in very irregular boreholes, even buried drills, etc. accident.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., which are included in the spirit and scope of the present invention, should be included in the present invention. Within the scope of protection.

Claims (10)

  1. 一种扰动破岩钻具,其特征在于,包括防掉总成、马达总成、万向轴总成、传动轴总成以及扰动总成,所述防掉总成连接所述马达总成,所述马达总成连接所述万向轴总成,所述万向轴总成连接所述传动轴总成,所述传动轴总成连接所述扰动总成,所述扰动总成下端连接用于钻岩的钻头;A disturbing rock breaking tool, comprising: an anti-drop assembly, a motor assembly, a cardan shaft assembly, a transmission shaft assembly and a disturbance assembly, wherein the anti-drop assembly is connected to the motor assembly, The motor assembly is coupled to the universal joint shaft assembly, the universal joint shaft assembly is coupled to the transmission shaft assembly, the transmission shaft assembly is coupled to the disturbance assembly, and the disturbance assembly is connected to the lower end. Drill bit for rock drilling;
    所述传动轴总成包括芯轴、下TC外筒、上齿轮、下齿轮以及传递杆,所述下TC外筒套设于所述芯轴的外侧,所述下TC外筒的下端所处的位置高于所述芯轴下端所处的位置,所述下TC外筒的下端设有齿圈,所述上齿轮设于所述芯轴下端与所述齿圈之间,所述下齿轮设于所述芯轴的下端部,所述上齿轮与所述下齿轮之间通过所述传递杆连接;The transmission shaft assembly includes a mandrel, a lower TC outer cylinder, an upper gear, a lower gear and a transmission rod, the lower TC outer cylinder is sleeved on an outer side of the mandrel, and the lower end of the lower TC outer cylinder is located a position higher than a position at which the lower end of the mandrel is located, a lower end of the lower TC outer cylinder is provided with a ring gear, and the upper gear is disposed between a lower end of the mandrel and the ring gear, the lower gear Provided at a lower end portion of the mandrel, the upper gear and the lower gear are connected by the transmission rod;
    所述扰动总成包括外壳、中空传动轴、扰动轴以及固定阀,所述外壳与所述芯轴通过螺纹连接,所述中空传动轴上端通过外齿圈与所述下齿轮连接,所述中空传动轴的下端设置有偏心孔,并且与设置于所述扰动轴上的所述固定阀进行面接触,所述外壳与所述扰动轴通过花键连接,所述外壳的下端面、所述扰动轴和位于所述扰动轴的台阶上的密封盖形成一密封腔,所述密封腔内设置有碟形弹簧。The disturbance assembly includes a casing, a hollow transmission shaft, a disturbance shaft and a fixed valve, the casing is screwed to the mandrel, and an upper end of the hollow transmission shaft is connected to the lower gear through an outer ring gear, the hollow The lower end of the drive shaft is provided with an eccentric hole, and is in surface contact with the fixed valve disposed on the disturbance shaft, the outer casing is spline-connected to the disturbance shaft, the lower end surface of the outer casing, the disturbance A shaft and a sealing cover on the step of the disturbance shaft form a sealed chamber in which a disc spring is disposed.
  2. 如权利要求1所述的扰动破岩钻具,其特征在于:所述中空传动轴的下端与沿轴向运动的偏心孔通过花键连接。The perturbation rock breaking tool according to claim 1, wherein the lower end of the hollow transmission shaft is coupled to the eccentric hole that moves in the axial direction by a spline.
  3. 如权利要求1或2所述的扰动破岩钻具,其特征在于:所述中空传动轴的下端与偏心孔通过螺纹连接成一整体。The perturbation rock breaking tool according to claim 1 or 2, wherein the lower end of the hollow transmission shaft and the eccentric hole are integrally connected by screwing.
  4. 如权利要求1所述的扰动破岩钻具,其特征在于:所述碟形弹簧由每组1-2个碟簧片,2-4组叠合组成。The perturbation rock breaking tool according to claim 1, wherein the disc spring is composed of 1-2 disc springs and 2-4 sets of stacks.
  5. 如权利要求1所述的扰动破岩钻具,其特征在于:所述扰动轴的下部设置有与所述钻头连接的螺纹。The perturbation rock breaking tool according to claim 1, wherein a lower portion of said disturbance shaft is provided with a thread connected to said drill bit.
  6. 如权利要求1所述的扰动破岩钻具,其特征在于:所述芯轴下部与所述钻头一体成型。The perturbation rock breaking tool according to claim 1, wherein the lower portion of the mandrel is integrally formed with the drill bit.
  7. 如权利要求1所述的扰动破岩钻具,其特征在于:所述中空传动轴的下端和所述固定阀上均设有1个偏心孔。The perturbation rock breaking tool according to claim 1, wherein the lower end of the hollow transmission shaft and the fixed valve are provided with an eccentric hole.
  8. 如权利要求1所述的扰动破岩钻具,其特征在于:所述中空传动轴的下 端和所述固定阀在相同圆半径上均设置有2-4个相互间隔的大小相等的孔。The disturbing rock breaking drill of claim 1 wherein: said hollow drive shaft Both the end and the fixed valve are provided with 2-4 equally spaced holes on the same circle radius.
  9. 一种如权利要求1所述的扰动破岩钻具的扰动破岩钻井方法,其特征在于,包括以下步骤:A disturbing rock breaking drilling method for a disturbing rock breaking drill according to claim 1, comprising the steps of:
    步骤一:在扰动破岩钻具的上端与常规钻具组合通过螺纹连接,其下端和钻头通过螺纹连接;Step 1: connecting the upper end of the disturbing rock breaking tool with the conventional drilling tool through a threaded connection, and the lower end and the drill bit are screwed;
    步骤二:在正常钻进时,钻井液流经马达总成2驱动其转子旋转,通过万向轴总成使传动轴总成内的芯轴相对下TC外筒旋转;迫使设置在芯轴下端与下TC外筒的齿圈之间设置上齿轮在芯轴内旋转;并使通过传递杆连接的下齿轮旋转;Step 2: During normal drilling, the drilling fluid flows through the motor assembly 2 to drive its rotor to rotate, and the universal shaft assembly causes the mandrel in the transmission shaft assembly to rotate relative to the lower TC outer cylinder; forcing to be disposed at the lower end of the mandrel Between the ring gear of the lower TC outer cylinder, an upper gear is arranged to rotate in the mandrel; and a lower gear connected by the transmission rod is rotated;
    步骤三:旋转的下齿轮驱动中空传动轴上端的外齿圈,使其旋转,中空传动轴下端的偏心孔与设置于扰动轴上的固定阀的偏心孔发生相对运动,使两个偏心孔周期性的交错和完全重叠,其有效流通面积发生周期性的变化,从而在固定阀的上部发生水击现象,形成周期性变化的水击力Ft=Asin(t);Step 3: The rotating lower gear drives the outer ring gear of the upper end of the hollow transmission shaft to rotate, and the eccentric hole at the lower end of the hollow transmission shaft and the eccentric hole of the fixed valve disposed on the disturbance shaft are relatively moved, so that the two eccentric hole cycles Sexual interlacing and complete overlap, the effective flow area changes periodically, so that the water hammer phenomenon occurs in the upper part of the fixed valve, forming a cyclically varying water hammer force Ft = Asin (t);
    步骤四:水击力Ft通过芯轴传递给钻头,由钻具组合的重量产生的重力Fg通过外壳、碟形弹簧和芯轴传递给钻头,水击力F(t)和钻具组合的重力Fg共同作用于钻头正下方的岩石,处于高应力状态的深部地层岩石在动静组合的周期性扰动动力作用下,引发诱导致裂或突然岩爆。Step 4: The water hammer force Ft is transmitted to the drill bit through the mandrel, and the gravity Fg generated by the weight of the drill assembly is transmitted to the drill bit through the outer casing, the disc spring and the mandrel, and the water hammer force F(t) and the gravity of the drill assembly Fg acts on the rock directly below the drill bit, and the deep formation rock under high stress state induces induced cracking or sudden rock burst under the periodic disturbance dynamic force of the dynamic and static combination.
  10. 如权利要求9所述的扰动破岩钻井方法,其特征在于:所述碟形弹簧由每组1-2个碟簧片,2-4组叠合组成。 The disturbing rock breaking drilling method according to claim 9, wherein the disc spring is composed of 1-2 disc springs and 2-4 sets of stacks.
PCT/CN2015/072117 2014-12-26 2015-02-02 Disturbance rock-breaking drill tool and disturbance rock-breaking well drilling method WO2016101387A1 (en)

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