CN216832162U - Automatic horse-shaped furnace - Google Patents

Automatic horse-shaped furnace Download PDF

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Publication number
CN216832162U
CN216832162U CN202120972063.9U CN202120972063U CN216832162U CN 216832162 U CN216832162 U CN 216832162U CN 202120972063 U CN202120972063 U CN 202120972063U CN 216832162 U CN216832162 U CN 216832162U
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China
Prior art keywords
tempering
furnace
sucking disc
stove
plastic sucking
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CN202120972063.9U
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Chinese (zh)
Inventor
周亮亮
陶晓锐
朱勇
丰林祥
张凯飞
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Shanghai Daisy Automation Equipment Co ltd
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Shanghai Daisy Automation Equipment Co ltd
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Priority to CN202120972063.9U priority Critical patent/CN216832162U/en
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Abstract

The utility model discloses an automatic horse le stove, including waiting to temper A product plastic uptake plate skip, waiting to temper B product supplied materials transfer chain, tempering and go up six robots of stove, tempering furnace, robot clamping jaw mechanism, tempering and go up stove safety fence, tempering and go up stove electric cabinet, tempering and go down stove safety fence, tempering and go up stove plastic uptake plate skip, tempering and go down stove guipure location visual system, tempering and go down six robots of stove, wait to temper A product plastic uptake plate skip on fixed mounting have tempering and go up six robots of stove, compare with prior art, the utility model discloses following beneficial effect has: this equipment realizes the automatic feeding and the hand material of horse-drawn stove through the material loading and the material collecting device who sets up the horse-drawn stove, guarantees that every work link can both keep normal operating under the high yield ability, and equipment can be collected the part and stack, and the degree of reservation when guaranteeing production makes the horse-drawn stove under the multiple efficiency can both keep the production progress.

Description

Automatic horse-shaped furnace
Technical Field
The utility model relates to a blowing machine technical field particularly, relates to an automatic stove of horse.
Background
Most of the feeding and discharging of the traditional Miller furnace are manual feeding and manual receiving, and when the Miller furnace discharges products, the qualification rate of the discharged products cannot be judged in time manually; the production efficiency of the Miller furnace is one in 4.5 seconds at the fastest, when a large number of parts are required to be processed, the produced parts cannot be processed in time by the manual material receiving efficiency, if the characteristics of the tempered parts are detected, the parts are collected and stacked, the manual operation under the high-efficiency capacity is easy to cause danger, and the production efficiency of the Miller furnace cannot be met by manual feeding and material receiving.
An effective solution to the problems in the related art has not been proposed yet.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic stove of horse to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a Maller automatic furnace comprises a product A to be tempered, a plastic sucking disc trolley, a product B to be tempered, an incoming material conveying line, an upper tempering furnace six-shaft robot, a tempering furnace, a robot clamping jaw mechanism, an upper tempering furnace safety fence, an upper tempering furnace electric cabinet, a lower tempering furnace safety fence, a lower tempering furnace plastic sucking disc trolley, a lower tempering furnace mesh belt positioning visual system and a lower tempering furnace six-shaft robot, wherein the upper tempering furnace six-shaft robot is fixedly arranged on the product A to be tempered, the upper tempering furnace six-shaft robot is arranged beside the upper tempering furnace six-shaft robot, the product B to be tempered is conveyed on the product A to be tempered, the lower tempering furnace mesh belt positioning visual system is arranged at one end of the tempering furnace, the lower tempering furnace mesh belt positioning visual system is arranged beside the lower tempering furnace plastic sucking disc trolley, the lower tempering furnace plastic sucking disc trolley is fixedly arranged with the lower furnace six-shaft robot, a tempering upper furnace safety fence is arranged on the outer side of the product A to be tempered and the tempering lower furnace safety fence is arranged on the outer side of the tempering lower furnace plastic sucking disc trolley;
conveying the sintered gear hub product to a designated position of a tempering furnace by a conveying line, grabbing the product by a six-axis robot on the tempering furnace in front of the tempering furnace with a clamping jaw mechanism, placing the product on the tempering furnace for tempering, and grabbing the product on the conveying line by the six-axis robot on the tempering furnace with the clamping jaw mechanism and placing the product in a plastic sucking disc when the tempering furnace is in failure or excess capacity;
when the gear hub products discharged from the tempering furnace are conveyed and discharged by the tempering furnace mesh belt and reach the designated position, the tempering furnace mesh belt positioning vision system is arranged, the sensors sense the discharged materials, the cameras are triggered to perform positioning shooting, after the discharged materials are detected by various characteristics, the tempering furnace six-axis robot carries the grabbing mechanism to grab the products on the mesh belt and place the products in the plastic sucking disc.
Further, a robot clamping jaw mechanism is fixedly mounted on the six-axis robot for tempering and charging, a robot clamping jaw mechanism is also fixedly mounted on the six-axis robot for tempering and discharging, and the robot clamping jaw mechanism comprises a grabbing mechanism, a visual positioning system and a plastic sucking disc sucking station.
Further, a tempering upper furnace electric control box is arranged on the outer side of the product A to be tempered plastic sucking disc trolley, and a tempering lower furnace electric control box is arranged on the outer side of the tempering lower furnace plastic sucking disc trolley;
an electric control system, safety protection and the like are arranged in the electric cabinet.
The plastic sucking disc material rack limiting mechanisms are arranged on the product A to be tempered and the tempering furnace discharging plastic sucking disc material rack;
the plastic sucking disc material rack limiting mechanism is used for positioning the position of the material tray on the material trolley.
Compared with the prior art, the utility model discloses following beneficial effect has:
1): this equipment is through the material loading and the material collecting device who sets up the horse er stove, realizes the automatic feeding and the hand material of horse er stove, sets up the work efficiency of manipulator according to horse er stove production efficiency, makes the horse er stove can keep normal efficiency, guarantees that every work link can both keep normal operating under the high productivity, and equipment can collect the part and stack, and the reservation when guaranteeing production makes the horse er stove under the multiple efficiency can both keep the production progress.
2): this equipment sets up stove guipure location vision system under the tempering at the discharge gate, guarantees that every ejection of compact product can in time detect, adopts the industry camera to snatching of product characteristic point, can carry out accurate detection to the product, avoids unqualified product to flow in.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of a miller automatic furnace according to an embodiment of the present invention;
fig. 2 is a partially schematic enlarged view of fig. 1 according to an embodiment of the present invention.
Reference numerals:
the tempering A product plastic sucking disc trolley 1, the product B to be tempered incoming material conveying line 2, a tempering upper furnace six-axis robot 3, a tempering furnace 4, a robot clamping jaw mechanism 5, a tempering upper furnace safety fence 6, a tempering upper furnace electric cabinet 7, a tempering lower furnace safety fence 8, a tempering lower furnace plastic sucking disc trolley 9, a tempering lower furnace mesh belt positioning vision system 10 and a tempering lower furnace six-axis robot 11.
Detailed Description
The following, with reference to the drawings and the detailed description, further description of the present invention is made:
the first embodiment is as follows:
referring to fig. 1, according to an embodiment of the present invention: a Maller automatic furnace comprises a product A to be tempered, a plastic sucking disc trolley 1, a product B to be tempered, an incoming material conveying line 2, an upper tempering furnace six-shaft robot 3, a tempering furnace 4, a robot clamping jaw mechanism 5, an upper tempering furnace safety fence 6, an upper tempering furnace electric cabinet 7, a lower tempering furnace safety fence 8, a lower tempering furnace plastic sucking disc trolley 9, a lower tempering furnace mesh belt positioning visual system 10 and a lower tempering furnace six-shaft robot 11, wherein the upper tempering furnace six-shaft robot 3 is fixedly arranged on the product A to be tempered, the upper tempering furnace six-shaft robot 3 is arranged beside the upper tempering furnace six-shaft robot 3, the product B to be tempered incoming material conveying line 2 is fixedly arranged on the product A to be tempered, the lower tempering furnace mesh belt positioning visual system 10 is arranged at one end of the tempering furnace 4, the lower tempering furnace mesh belt positioning visual system 10 is arranged beside the lower tempering furnace plastic sucking disc trolley 9, a tempering lower furnace six-axis robot 11 is fixedly arranged on the tempering lower furnace plastic sucking disc trolley 9, a tempering upper furnace safety fence 6 is arranged on the outer side of the product A to be tempered plastic sucking disc trolley 1, and a tempering lower furnace safety fence 8 is arranged on the outer side of the tempering lower furnace plastic sucking disc trolley 9;
conveying the sintered gear hub product to a designated position of a tempering furnace 4 by a conveying line, grabbing the product to the tempering furnace 4 by a six-axis tempering robot 3 carrying a clamping jaw mechanism in front of the tempering furnace 4, and grabbing the product to the conveying line to be placed in a plastic sucking disc by the six-axis tempering robot 3 carrying the clamping jaw mechanism when the tempering furnace 4 breaks down or the capacity is excessive;
when the gear hub products discharged from the tempering furnace 4 are conveyed and discharged by the tempering furnace 4 mesh belt and reach the designated position, the tempering furnace mesh belt positioning vision system 10 is arranged, the sensors sense the discharged materials, the trigger cameras perform positioning photographing, after the discharged materials are detected by various characteristics, the tempering furnace six-axis robot 11 carries the grabbing mechanism to grab the products on the mesh belt and place the products in the plastic sucking disc.
As a further technical scheme of the utility model, fixed mounting has robot gripper mechanism 5 on the six robots of stove 3 on the tempering, also fixed mounting has robot gripper mechanism 5 on the six robots of stove 11 under the tempering, robot gripper mechanism 5 absorbs the station including snatching mechanism, visual positioning system and plastic uptake dish.
As a further technical scheme of the utility model, a tempering upper furnace electric control box 7 is arranged outside the suction plastic tray trolley 1 of the product A to be tempered, and a tempering lower furnace electric control box is arranged outside the tempering lower furnace suction plastic tray trolley 9;
an electric control system, safety protection and the like are arranged in the electric cabinet.
The plastic sucking disc material rack limiting mechanisms are arranged on the product A to be tempered A plastic sucking disc material rack 1 and the tempering furnace discharging plastic sucking disc material rack 9;
and the plastic sucking disc material rack limiting mechanism is used for positioning the position of the material tray on the material trolley.
For the convenience of understanding the technical solution of the present invention, the following detailed description is made on the working principle or the operation mode of the present invention in the practical process.
In actual application:
first, tempering upper furnace
1) Conveying the sintered and discharged products of the Maller furnace to a designated area of a tempering furnace 4 by a gear hub conveying line;
2) in an automatic area of a tempering furnace 4, a six-axis robot 3 on the tempering furnace carries a clamping jaw mechanism to sequentially grab designated gear hubs on a conveying line one of the tempering furnace 4 and place the gear hubs on the tempering furnace 4 according to a designated sequence, the furnace entering tempering considers a double-layer tempering program of products, and if mesh belts are flat and the products are naturally stacked and not toppled over, the robot ensures that the double layers are placed neatly);
3) the first conveying line of the tempering furnace 4 is a fixed and fixed conveying line, and the second conveying line and the third conveying line are movable conveying lines, so that convenience in site maintenance is avoided;
4) a plastic sucking disc rack mechanism is added in front of the tempering furnace 4, when the productivity of the tempering furnace 4 is excessive or a fault occurs, a worker selects a program No. 2, a robot grabs and takes a product on a conveying line into a plastic sucking disc, the plastic sucking disc rack is pushed to a limiting mechanism by the worker or (AGV), and after the plastic sucking disc is full, the robot carries a plastic sucking disc sucking station to place an empty plastic sucking disc onto a full plastic sucking disc to continue to swing the disc;
5) the front end of the robot carries a positioning camera, and when the product is required to be taken out from the plastic sucking disc and put on the tempering furnace 4, the camera is used for positioning. Because the requirement on positioning accuracy is not high, only a 200W camera is needed;
6) the position deviation of the plastic sucking disc on the material frame cannot be overlarge and is less than 10mm, and the whole plastic sucking disc material frame is provided with a limiting mechanism, a sensor and the like;
second, tempering the lower furnace
1) And the gear hub tempered by the tempering furnace 4 is conveyed and discharged through the mesh belt of the tempering furnace 4.
2) After the mesh belt reaches the designated position, the tempering furnace-descending mesh belt positioning vision system 10 is triggered by a sensor to perform positioning shooting. And detecting the characteristic points of the discharged product, positioning the product position after photographing, and then drawing the product on the mesh belt by the tempering lower furnace six-axis robot 11 with the clamping jaw mechanism and placing the product in the plastic sucking disc.
3) When the tempering furnace 4 is used for double-layer tempering, the phenomenon that the upper-layer products incline and topple over can occur, and the actions such as camera positioning, grabbing and the like are not facilitated at the moment, so that the product robot does not grab, and the products are directly conveyed to slide down into the conveying line through the rolling rod and are grabbed by the robot or are manually processed.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (4)

1. The Maller automatic furnace is characterized by comprising a product A to be tempered, a plastic sucking disc trolley (1), a product B to be tempered, an incoming material conveying line (2), a tempering upper furnace six-shaft robot (3), a tempering furnace (4), a robot clamping jaw mechanism (5), a tempering upper furnace safety fence (6), a tempering upper furnace electric cabinet (7), a tempering lower furnace safety fence (8), a tempering lower furnace plastic sucking disc trolley (9), a tempering lower furnace mesh belt positioning visual system (10) and a tempering lower furnace six-shaft robot (11), wherein the product A to be tempered, the plastic sucking disc trolley (1) is fixedly provided with the tempering upper furnace six-shaft robot (3), the tempering upper furnace six-shaft robot (3) is provided with the product B to be tempered, the incoming material conveying line (2) is fixedly arranged on the product A to be tempered, the plastic sucking disc trolley (1), one end of the tempering furnace (4) is provided with a tempering lower furnace mesh belt positioning visual system (10), the tempering lower furnace mesh belt positioning visual system (10) is arranged beside a tempering lower furnace plastic sucking disc trolley (9), a tempering lower furnace six-axis robot (11) is fixedly installed on the tempering lower furnace plastic sucking disc trolley (9), the outer side of the product A to be tempered plastic sucking disc trolley (1) is provided with a tempering upper furnace safety fence (6), and the outer side of the tempering lower furnace plastic sucking disc trolley (9) is provided with a tempering lower furnace safety fence (8).
2. The automatic horse-mill furnace according to claim 1, wherein a robot clamping jaw mechanism (5) is fixedly mounted on the six-axis tempering furnace-in robot (3), a robot clamping jaw mechanism (5) is also fixedly mounted on the six-axis tempering furnace-in robot (11), and the robot clamping jaw mechanism (5) comprises a grabbing mechanism, a visual positioning system and a plastic sucking disc sucking station.
3. A horse-drawn automatic furnace according to claim 1, characterized in that the tempering upper furnace electric control box (7) is arranged on the outer side of the A product plastic sucking disc trolley (1) to be tempered, and the tempering lower furnace electric control box is arranged on the outer side of the tempering lower furnace plastic sucking disc trolley (9).
4. The automatic horse-mill furnace according to claim 1, wherein the plastic sucking disc rack limiting mechanisms are arranged on the product A to be tempered plastic sucking disc rack (1) and the tempering furnace discharging disc rack (9).
CN202120972063.9U 2021-05-08 2021-05-08 Automatic horse-shaped furnace Active CN216832162U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120972063.9U CN216832162U (en) 2021-05-08 2021-05-08 Automatic horse-shaped furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120972063.9U CN216832162U (en) 2021-05-08 2021-05-08 Automatic horse-shaped furnace

Publications (1)

Publication Number Publication Date
CN216832162U true CN216832162U (en) 2022-06-28

Family

ID=82082983

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120972063.9U Active CN216832162U (en) 2021-05-08 2021-05-08 Automatic horse-shaped furnace

Country Status (1)

Country Link
CN (1) CN216832162U (en)

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