CN216699543U - Charging device and electric equipment - Google Patents
Charging device and electric equipment Download PDFInfo
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- CN216699543U CN216699543U CN202122695278.3U CN202122695278U CN216699543U CN 216699543 U CN216699543 U CN 216699543U CN 202122695278 U CN202122695278 U CN 202122695278U CN 216699543 U CN216699543 U CN 216699543U
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Abstract
The embodiment of the application relates to the technical field of electric equipment manufacturing, in particular to a charging device and electric equipment. Wherein, charging device includes shell, the module of charging and heat transfer module. The shell is provided with an accommodating cavity. The charging module is contained in the containing cavity. The heat exchange module comprises a fin heat exchanger, the fin heat exchanger is connected with the charging module, the fin heat exchanger is contained in the containing cavity, and part of the fin heat exchanger is exposed to the shell. Through the structure, when the temperature in the charging device rises, the finned heat exchanger can disperse the heat concentrated at the charging module of the charging device and dissipate the heat, so that the temperature of the working environment of the charging module is reduced, the safety of the internal electronic elements of the charging device is protected, and the working efficiency of the charging module is improved.
Description
Technical Field
The embodiment of the application relates to the technical field of electric equipment manufacturing, in particular to a charging device and electric equipment.
Background
Electric energy is one of renewable energy sources, and carriers driven by the electric energy aiming at environmental protection are gradually increased, and a charging device matched with the electric energy is a necessary device. The input end of the charging device is directly connected with the power grid, and the output end of the charging device is provided with a charging plug for charging the carrier driven by electric energy.
In order to provide electric energy to the vehicle more conveniently, the charging device is generally installed outdoors, so that the temperature of the working environment changes along with the outdoor weather. The electric energy is a kind of energy greatly affected by temperature, the resistance of electronic components made of most metal materials will increase with the increase of temperature, and some semiconductors will be opposite, so the temperature of the charging device needs to be maintained in a region suitable for the internal electronic components to improve the working efficiency of various electronic components.
In the process of implementing the embodiment of the present application, the inventor finds that: at present, a charging device generally adopts a natural heat dissipation mode, but the mode is only suitable for normal temperature conditions. However, in high temperature or other special environments, if the local heat in the charging device is increased and not discharged in time, the electronic components are easily burned by heat, and the working efficiency is unstable.
SUMMERY OF THE UTILITY MODEL
The embodiment of the application aims at providing a charging device to improve the current situation that when the current situation is in a high-temperature or other extreme special environments, local heat in the charging device is increased and cannot be discharged in time, so that electronic elements are heated and burnt and the working efficiency is unstable.
The technical scheme who this application adopted is, provides a charging device, including shell, the module and the heat transfer module of charging. The shell is provided with an accommodating cavity. The charging module is contained in the containing cavity. The heat exchange module comprises a fin heat exchanger, the fin heat exchanger is connected with the charging module, the fin heat exchanger is contained in the containing cavity, and part of the fin heat exchanger is exposed to the shell.
Optionally, the fin heat exchanger includes a base plate and fins, the fins are mounted on the base plate, the base plate is connected with the charging module, the fins are exposed to the housing, the fin heat exchanger includes at least two fins, the thickness of each fin is at least 1 mm, the height of each fin is at least 5 mm, and the distance between two adjacent fins is at least 10 mm.
Optionally, the fin heat exchanger includes 10 fins, each fin has a thickness of 1.2 mm, each fin has a height of 5.9 mm, and a distance between two adjacent fins is 12 mm.
Optionally, the fin heat exchanger includes 10 fins, each fin has a thickness of 3.3 mm, each fin has a height of 5.9 mm, and a distance between two adjacent fins is 12 mm.
Optionally, the finned heat exchanger includes 9 fins, each fin has a thickness of 1.2 mm, each fin has a height of 5.9 mm, and a distance between two adjacent fins is 11 mm.
Optionally, the charging module comprises a PCB and a heat conduction layer, a gap exists between the PCB and the heat exchange module, and the heat conduction layer fills the gap.
Optionally, the charging device further comprises an auxiliary power supply and a relay, wherein the auxiliary power supply is used for supplying power to the relay; the relay is used for controlling the charging device.
Optionally, the heat exchange module further comprises a sawtooth type heat exchanger, the sawtooth type heat exchanger is accommodated in the accommodating cavity, and part of the sawtooth type heat exchanger is exposed to the shell.
Optionally, the tooth pitch of the zigzag heat exchanger is 3 to 5 mm.
Another technical solution adopted by the present application is to provide an electric device, including the above charging apparatus.
The beneficial effects of the embodiment of the application are that: be different from prior art's condition, the charging device of this application embodiment includes shell, charging module and heat transfer module. The shell is provided with an accommodating cavity. The charging module is contained in the containing cavity. The heat exchange module comprises a fin heat exchanger, the fin heat exchanger is connected with the charging module, the fin heat exchanger is contained in the containing cavity, and part of the fin heat exchanger is exposed to the shell. Through the structure, when the temperature in the charging device rises, the finned heat exchanger can disperse the heat concentrated at the charging module of the charging device and dissipate the heat, so that the temperature of the working environment of the charging module is reduced, the safety of the internal electronic elements of the charging device is protected, and the working efficiency of the charging module is improved.
Drawings
To more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following will briefly describe the embodiments. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
Fig. 1 is a perspective view of a charging device according to an embodiment of the present application;
fig. 2 is a perspective view of another perspective view of a charging device according to an embodiment of the present application;
fig. 3 is an exploded view of a charging device provided by an embodiment of the present application;
FIG. 4 is a perspective view of a finned heat exchanger provided in accordance with an embodiment of the present application;
FIG. 5 is a cross-sectional view taken along plane A of FIG. 4 as provided by one embodiment of the present application;
fig. 6 is a perspective view of a zigzag heat exchanger according to another embodiment of the present application.
The reference numerals of the charging device 1 are explained as follows:
|
100 | |
300 |
Containing |
110 | |
310 |
Charging module | 200 | |
311 |
|
210 | Fin | 312 |
|
220 | Sawtooth |
320 |
|
400 | |
321 |
Relay with a |
500 |
Detailed Description
In order to facilitate an understanding of the present application, the present application is described in more detail below with reference to the accompanying drawings and specific embodiments. It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may be present. The terms "vertical," "horizontal," "left," "right," "inner," "outer," and the like as used herein are for descriptive purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the present application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
In addition, the technical features mentioned in the different embodiments of the present application described below may be combined with each other as long as they do not conflict with each other.
Fig. 1 to fig. 3 respectively show a perspective view of a charging device 1 according to an embodiment of the present application, a perspective view of another perspective view of the charging device 1 according to an embodiment of the present application, and an exploded view of the charging device 1 according to an embodiment of the present application. The charging device 1 includes a housing 100, a charging module 200, and a heat exchange module 300. The housing 100 is provided with a receiving cavity 110. The charging module 200 is received in the receiving cavity 110. The heat exchange module 300 comprises a finned heat exchanger 310, the finned heat exchanger 310 is connected with the charging module 200, the finned heat exchanger 310 is accommodated in the accommodating cavity 110, and part of the finned heat exchanger 310 is exposed to the housing 100.
For the above-mentioned finned heat exchanger 310, please refer to fig. 4 and 5, which respectively show a perspective view of the finned heat exchanger 310 provided in one embodiment of the present application and a cross-sectional view of a plane a of fig. 4 provided in one embodiment of the present application. The fin heat exchanger 310 includes a base plate 311 and fins 312, the fins 312 are mounted on the base plate 311, the base plate 311 is connected with the charging module 200, and the fins 312 are exposed to the housing 100. It should be noted that the heat exchange area formed by the part of the fins 312 exposed to the casing 100 and the base plate 311 can make the air sufficiently contact with the fins 312 to increase the heat exchange. In some embodiments, the finned heat exchanger 310 comprises at least two fins 312, as shown in FIG. 5, each fin 312 represented by a in FIG. 5 has a thickness a of at least 1 millimeter, a height b of each fin 312 of at least 5 millimeters, and a distance c between two adjacent fins 312 of at least 10 millimeters. The height b of the fin 312 is a distance between one end of the fin away from the base 311 and the base 311. It is understood that the area of the substrate 311 is generally slightly larger than the contact area of the connection portion of the substrate 311 and the charging module 200. Because a boundary of equal temperature is formed at the connection between the substrate 311 and the charging module 200. It is necessary to extend the area of the substrate 311 so that the temperature of the surface of the substrate 311 can be further reduced and then transferred to the external environment or the housing 100 connected to the substrate 311. Thereby increasing the useful life of the housing 100. In addition, a protrusion and/or a groove matched with the charging module 200 are/is further arranged on the surface of the connection between the substrate 311 and the charging module 200, so that the connection between the substrate 311 and the charging module 200 is tighter, and the heat exchange area is increased.
It should be noted that the three examples provided above are data obtained by comparative experiments. In order to better illustrate the heat dissipation effect of the fin heat exchanger 310 according to the embodiment of the present application, the embodiment of the present application further provides a comparative test of test data of fin heat exchangers with different sizes.
Test materials: a charging module 200 and a finned heat exchanger 310.
The test conditions are as follows: and charging at the ambient temperature of 55 ℃ according to the national standard rated power.
The existing scheme is as follows: without the fin heat exchanger, the surface temperature of the case 100 reached 81.18 ℃ after the charging work of the same requirement was completed.
The first scheme is as follows: the finned heat exchanger 310 comprises 10 fins 312, each fin 312 has a thickness b of 1.2 mm, each fin 312 has a height a of 5.9 mm, and a distance c between two adjacent fins 312 is 12 mm. The temperature of the finned heat exchanger 310 arranged in the second scheme is studied when the finned heat exchanger 310 is additionally installed on the charging module 200.
Scheme II: the finned heat exchanger 310 comprises 10 fins 312, each fin 312 has a thickness b of 3.3 mm, each fin 312 has a height a of 5.9 mm, and a distance c between two adjacent fins 312 is 12 mm. The finned heat exchanger 310 arranged in the third mode is explored, and when the finned heat exchanger 310 is additionally arranged on the charging module 200, the temperature of the finned heat exchanger 310 is detected.
The third scheme is as follows: the finned heat exchanger 310 comprises 9 fins 312, each fin 312 has a thickness b of 1.2 mm, each fin 312 has a height a of 5.9 mm, and a distance c between two adjacent fins 312 is 11 mm. The finned heat exchanger 310 arranged in the manner of the fourth embodiment is explored, and when the finned heat exchanger 310 is additionally installed on the charging module 200, the temperature of the finned heat exchanger 310 is detected.
And the scheme is as follows: the finned heat exchanger 310 comprises 1 fin 312, each fin 312 having a thickness b of 1.2 mm and each fin 312 having a height a of 5.9 mm. The finned heat exchanger 310 arranged in the manner of the fifth scheme is explored, and when the finned heat exchanger 310 is additionally arranged on the charging module 200, the temperature of the finned heat exchanger 310 is detected.
And a fifth scheme: the finned heat exchanger 310 comprises 7 fins 312, each fin 312 has a thickness b of 3.3 mm, each fin 312 has a height a of 5.9 mm, and a distance c between two adjacent fins 312 is 7 mm. The finned heat exchanger 310 arranged in the mode of the sixth scheme is explored, and when the finned heat exchanger 310 is additionally arranged on the charging module 200, the temperature of the finned heat exchanger 310 is detected.
Scheme six: the finned heat exchanger 310 comprises 10 fins 312, wherein the thickness b of each fin 312 is 1.2 mm, the height a of each fin 312 is 5.9 mm, and the distance c between two adjacent fins 312 is 6 mm. The finned heat exchanger 310 arranged in the seventh mode is explored, and when the finned heat exchanger 310 is additionally arranged on the charging module 200, the temperature of the finned heat exchanger 310 is detected.
The scheme is seven: the finned heat exchanger 310 comprises 10 fins 312, wherein the thickness b of each fin 312 is 1.2 mm, the height a of each fin 312 is 5.9 mm, and the distance c between two adjacent fins 312 is 5 mm. The finned heat exchanger 310 arranged in the manner of the eighth embodiment is explored, and when the finned heat exchanger 310 is additionally installed on the charging module 200, the temperature of the finned heat exchanger 310 is detected.
The test results are shown in table 1 below:
TABLE 1
From a comparison of the experimental data in scheme one to scheme eight in table 1: when the ambient temperatures are equal, the lengths of the fins 312, the heights of the fins 312, the materials and other variables are equal, and only the thickness of the fins 312, the number of the fins 312 and the spacing between the fins 312 are used as comparison variables, the heat sink temperatures of the first, second and third schemes are closer to the ambient temperature of 55 degrees celsius than the heat sink temperatures of the fourth, fifth, sixth and seventh schemes. Therefore, under the same condition, the heat dissipation capacity of the scheme I, the scheme II and the scheme III is larger, and the heat transfer efficiency is higher.
In some embodiments, please refer to fig. 6, which illustrates a perspective view of a zigzag heat exchanger 320 provided in another embodiment of the present application. The heat exchange module 300 further includes a zigzag heat exchanger 320, i.e., gaps are added on the fins to form tooth-shaped fins 321, so that air can convect between the teeth of the tooth-shaped fins 321. Thereby achieving the purpose of accelerating the heat exchange speed. Alternatively, the tooth pitch of the zigzag type heat exchanger 320 is 3 to 5 mm.
Referring to fig. 3, an exploded view of the charging module 200 is shown in the present application. The charging module 200 includes a PCB board 210 and a thermally conductive layer 220. Wherein, a gap exists between the PCB 210 and the heat exchange module 300. Specifically, since errors of parts are difficult to avoid during the manufacturing and mounting processes of the parts, a gap is generally formed between the PCB 210 and the substrate 311 of the heat exchange module 300, and the thermal resistance of air existing in the gap is high, which may affect the heat dissipation efficiency if the contact area between the substrate 311 and the PCB 210 is reduced. And the heat conduction layer 220 is used for filling the gap so as to make the fit between the substrate 311 and the PCB 210 more tight. Alternatively, the heat conduction layer 220 between the PCB 210 and the substrate 311 may be a heat conduction pad, or a heat conduction glue may be coated on a side of the PCB 210 close to the substrate 311. Meanwhile, the heat conducting layer 220 can quickly diffuse the heat locally concentrated on the PCB 210 and transfer the heat to the substrate 311 and the fins 312, thereby reducing the occurrence of heat concentration.
In the present embodiment, the charging device 1 further includes an auxiliary power supply 500 and a relay 600. The auxiliary power supply 500 is used to supply power to the relay 600, and the relay 600 is used to control the charging device 1.
The charging device 1 provided by the embodiment of the present application includes a housing 100, a charging module 200, and a heat exchange module 300. The housing 100 is provided with a receiving cavity 110. The charging module 200 is received in the receiving cavity 110. The heat exchange module 300 comprises a finned heat exchanger 310, the finned heat exchanger 310 is connected with the charging module 200, the finned heat exchanger 310 is accommodated in the accommodating cavity 110, and part of the finned heat exchanger 310 is exposed to the housing 100. Through the structure, when the temperature inside the charging device 1 rises, the finned heat exchanger 310 can disperse and dissipate the heat of the charging device 1 concentrated at the charging module 200, so that the temperature of the working environment of the charging module 200 is reduced, the safety of the internal electronic elements of the charging device 1 is protected, and the working efficiency of the charging module 200 is improved.
Based on the same inventive concept, the present application further provides an electrical device (not shown), which includes the charging apparatus 1 described above. For the structure and function of the charging device 1, please refer to the above embodiments, which are not described in detail herein.
The above are only examples of the present application, and not intended to limit the scope of the present application, and all equivalent structures or equivalent processes performed by the present application and the contents of the attached drawings, which are directly or indirectly applied to other related technical fields, are also included in the scope of the present application. Those of ordinary skill in the art will understand that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and these modifications or substitutions do not depart from the scope of the technical solutions of the embodiments of the present application.
Claims (10)
1. A charging device, comprising:
a housing provided with a receiving cavity;
the charging module is accommodated in the accommodating cavity; and
the heat exchange module comprises a fin heat exchanger, the fin heat exchanger is connected with the charging module, the fin heat exchanger is contained in the containing cavity, and part of the fin heat exchanger is exposed to the shell.
2. The charging device according to claim 1,
the fin heat exchanger comprises a base plate and fins, the fins are mounted on the base plate, the base plate is connected with the charging module, the fins are exposed on the shell, the fin heat exchanger comprises at least two fins, the thickness of each fin is at least 1 mm, the height of each fin is at least 5 mm, and the distance between every two adjacent fins is at least 10 mm.
3. The charging device according to claim 2,
the fin heat exchanger comprises 10 fins, the thickness of each fin is 1.2 millimeters, the height of each fin is 5.9 millimeters, and the distance between every two adjacent fins is 12 millimeters.
4. The charging device according to claim 2,
the fin heat exchanger comprises 10 fins, the thickness of each fin is 3.3 millimeters, the height of each fin is 5.9 millimeters, and the distance between every two adjacent fins is 12 millimeters.
5. The charging device according to claim 2,
the fin heat exchanger comprises 9 fins, the thickness of each fin is 1.2 millimeters, the height of each fin is 5.9 millimeters, and the distance between every two adjacent fins is 11 millimeters.
6. A charging arrangement as claimed in any of claims 1 to 5,
the charging module comprises a PCB and a heat conduction layer, a gap exists between the PCB and the heat exchange module, and the heat conduction layer fills the gap.
7. A charging arrangement as claimed in claim 6,
the charging device further comprises an auxiliary power supply and a relay, wherein the auxiliary power supply is used for supplying power to the relay; the relay is used for controlling the charging device.
8. The charging device according to claim 1,
the heat exchange module further comprises a sawtooth type heat exchanger, the sawtooth type heat exchanger is contained in the containing cavity, and part of the sawtooth type heat exchanger is exposed to the shell.
9. A charging arrangement as claimed in claim 8,
the tooth space of the sawtooth-shaped heat exchanger is 3 to 5 millimeters.
10. An electric device, characterized by comprising a charging apparatus according to any one of claims 1 to 9.
Priority Applications (1)
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CN202122695278.3U CN216699543U (en) | 2021-11-04 | 2021-11-04 | Charging device and electric equipment |
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---|---|---|---|
CN202122695278.3U CN216699543U (en) | 2021-11-04 | 2021-11-04 | Charging device and electric equipment |
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CN216699543U true CN216699543U (en) | 2022-06-07 |
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CN202122695278.3U Active CN216699543U (en) | 2021-11-04 | 2021-11-04 | Charging device and electric equipment |
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2021
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Address after: 518000 The first, second, third and sixth floors of Rainbow Technology Building, No. 36, Gaoxin North 6th Road, Songpingshan Community, Xili Street, Nanshan District, Shenzhen, Guangdong Patentee after: Shenzhen Daotong Hechuang Digital Energy Co.,Ltd. Address before: 518000 6th floor, building B1, Zhiyuan, 1001 Xueyuan Avenue, Xili street, Nanshan District, Shenzhen City, Guangdong Province Patentee before: Shenzhen daotonghe innovative energy Co.,Ltd. |