CN216386842U - Intelligent X-ray out-of-warehouse judgment and detection equipment - Google Patents
Intelligent X-ray out-of-warehouse judgment and detection equipment Download PDFInfo
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- CN216386842U CN216386842U CN202122182789.5U CN202122182789U CN216386842U CN 216386842 U CN216386842 U CN 216386842U CN 202122182789 U CN202122182789 U CN 202122182789U CN 216386842 U CN216386842 U CN 216386842U
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Abstract
The utility model discloses a judge outside X-ray storehouse and detect smart machine, equipment include positioning system, X-ray detecting system, control system, position identification system. The device and the method detect the internal defects of the hub on line through the X-ray detection device, the hub directly enters the judgment waiting bin after the detection is finished, the position identification system uploads the X-ray appearance information of the hub to the control system after the hub is identified by the positioning system, the instruction is transmitted to the control system after the hub is manually identified, and the control system transmits the hub to different tracks according to the judgment result. The utility model discloses a can realize the serialization of X-ray detection, improve X-ray detection efficiency, and then improve wheel hub production output.
Description
Technical Field
The utility model relates to the field of X-ray detection, in particular to a device and a method for improving X-ray detection efficiency.
Background
In the production process of the hub, the observation of the appearance defects of the hub is a very important link, and if the appearance of the hub has defects, the subsequent production of the hub is directly influenced, and further various performances of the hub are influenced. In the current production mode, when X-ray detection is carried out in the industry, the hub is left in the detection area after the X-ray detection for waiting for judgment, and the X-ray detector transmits a hub detection result signal to the transportation raceway to transport the hub to a corresponding area. The detection method has the advantages that the waiting time of materials is different from 5-60 seconds when the simultaneous detection is finished, the detection efficiency is seriously influenced, logistics congestion can be caused in logistics peak, the internal quality cannot be fed back in time, and the production yield of the hub is further influenced.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the utility model provides intelligent X-ray out-of-bin judging and detecting equipment and method. The wheel hub X-ray detection continuity is guaranteed, the whole detection time is saved, the production efficiency is improved, and efficient product management and control are realized.
The technical scheme adopted by the utility model is as follows:
an intelligent X-ray out-of-warehouse judging and detecting device comprises a positioning system, an X-ray detecting device, a control system and a position identifying system.
The positioning system consists of photoelectric sensors positioned on the conveying chain, namely a transmitting end sensor and a receiving end sensor, and the photoelectric sensors are arranged on two sides of the hub conveying chain and distributed on the whole conveying chain.
The X-ray detection system is arranged in the detection bin and internally provided with a photoelectric sensor;
the control system is arranged in the cloud connection control cabinet, the photoelectric signal wire is connected with the control cabinet, and the control cabinet is provided with a control indicator lamp;
the position recognition system is composed of two photoelectric sensors and an industrial personal computer, wherein the two photoelectric sensors are positioned on two sides of the judging waiting bin body, and a light source emitter is arranged in each photoelectric sensor.
Furthermore, the positioning system internally comprises a light emitter and a recovery and collection device, and the light emitter continuously emits light sources which are collected by the recovery and collection device.
Furthermore, an industrial personal computer directly controls and judges the raceway of the waiting bin, and the industrial personal computer displays the information of the positioning sensor, the information of the wheel type of the inspection wheel hub, the information of the appearance of the inspection wheel hub and the information of the control raceway.
Further, the photoelectric sensor of the position recognition system comprises a light emitter and a recovery acquisition device, the light emitter continuously emits a light source, the light source is collected by the recovery acquisition device, and a sensor signal is connected with the industrial personal computer.
A method for improving the detection efficiency of X-ray comprises the following working procedures: waiting for the hub to be detected in the feeding bin → identifying the last hub detection by the positioning system → entering the X-ray detection working area → X-ray detection → detecting the hub entering the discharging bin → detecting the hub entering the judgment waiting bin → identifying the position of the hub by the identification system → transmitting the X-ray detection information to the industrial computer → manually judging the appearance information of the hub → transmitting the judgment information to the cloud-connected control cabinet → transmitting the signal to the judgment waiting bin roller path by the cloud-connected control cabinet → transmitting the hub to different areas by the roller path.
The positioning system comprises 15 sensors and 4 bin gates, and the feeding bin, the detection bin and the discharging bin are respectively provided with 3 sensors and 2 detection zones. When the three sensors of the feeding bin are detected to be effective signals in sequence, the door of the feeding bin is detected to be closed, the condition that a wheel hub is in the waiting bin is considered, and if the wheel hub is not closed, abnormal operation is reported and stopped. When detecting effective signal in the detection storehouse, whether the feeding storehouse record has the advancing wheel of passing simultaneously. When detecting out the feed bin and being valid signal and checking out that the feed bin door is closed, look wheel hub and have detected the completion this moment. And detecting a valid signal in the judgment detection area, and judging that the hub starts to receive judgment.
And when the positioning system detects an effective signal of the detection bin, the X-ray detection system performs image defect detection, directly transports the wheel hub to the discharge bin after the detection is finished, and does not stop for waiting for a detection result.
When the effective signal of the detection area is detected and judged by the positioning system for more than 3 seconds, the identification system automatically sends the detection picture of the detection wheel hub to the industrial personal computer, arranges the picture of the detection wheel hub into a unified folder according to the serial number and the two-dimensional code of the wheel hub, and the industrial personal computer directly issues an instruction to the lifting machine after manual detection.
The utility model has the beneficial effects that: the control signal of the judgment area of the X-ray detection of the hub and the raceway is adjusted, the picture can be automatically extracted according to the sensor signal, the X-ray detection time is shortened, the detection efficiency is improved, the detection quality and the production yield are improved, and the X-ray detection continuity and the efficient product management and control are realized.
Drawings
Fig. 1 is a schematic diagram of an embodiment of the utility model, and fig. 2, fig. 3 and fig. 4 are schematic diagrams of a feeding bin, a detecting bin and a discharging bin respectively.
The Arabic numerals in the figures are as follows:
1. the device comprises a feeding bin, a 2X-ray detector, a 3 detection bin, a 4 discharging bin, a 5 judging waiting bin, a 6 control cabinet, a 7 feeding bin sensor, a 8 detection bin sensor, a 9 discharging bin sensor, a 10 judging waiting bin sensor, a 11 roller way, a 12 wheel hub
Detailed Description
The utility model is explained in more detail below with reference to the examples and the figures:
as shown in fig. 1, fig. 2, fig. 3 and fig. 4, when the hub enters the feeding bin 1, the feeding bin sensor 7 sequentially sends effective signals, the feeding bin gate sensor 1 displays that the bin gate is closed, and the industrial personal computer 1 records the data. When wheel hub entered into detection storehouse 3 from feeding storehouse 1, detected door sensor 1 and showed that the door is closed, sensor 8 sent effective signal in proper order, and X-ray detector 2 begins to detect, detects after the end, and wheel hub directly enters into ejection of compact storehouse 4. When the wheel hub passes through the discharging bin 4, the sensor 9 sequentially sends effective signals, the discharging bin gate sensor 1 displays that the bin gate is closed, and the industrial personal computer 1 records data. The hub enters a judgment waiting area 5, the sensor 10 sends an effective signal, the X-ray detector 2 transmits the hub detection information to the industrial personal computer 1, after manual judgment, the control cabinet 6 transmits the judgment signal to the roller way 11, and the roller way 11 conveys the hub to a corresponding area.
Claims (4)
1. The utility model provides an outside X-ray storehouse is judged and is detected smart machine, equipment includes positioning system, X-ray detection system, control system, position identification system, its characterized in that:
the positioning system consists of photoelectric sensors positioned on the conveying chain, namely a transmitting end sensor and a receiving end sensor, and is arranged on two sides of the hub conveying chain and distributed on the whole conveying chain;
the X-ray detection system is arranged in the detection bin and internally provided with a photoelectric sensor;
the control system is arranged in the cloud connection control cabinet, the photoelectric signal wire is connected with the control cabinet, and the control cabinet is provided with a control indicator lamp;
the position recognition system is composed of two photoelectric sensors and an industrial personal computer, wherein the two photoelectric sensors are positioned on two sides of the judging waiting bin body, and a light source emitter is arranged in each photoelectric sensor.
2. The intelligent X-ray out-of-bin judgment and detection equipment of claim 1, wherein: the positioning system comprises a light emitter and a recovery and collection device, wherein the light emitter continuously emits light sources, and the light sources are collected by the recovery and collection device.
3. The intelligent X-ray out-of-bin judgment and detection equipment of claim 1, wherein: the industrial personal computer directly controls and judges the raceway of the waiting bin, and displays the information of the positioning sensor, distinguishes wheel type information of the wheel hub, inspects a defect picture in the wheel hub and controls the information of the raceway.
4. The intelligent X-ray out-of-bin judgment and detection equipment of claim 1, wherein: the position recognition system sensor internally comprises a light emitter and a recovery acquisition device, the light emitter continuously emits a light source, the light source is collected by the recovery acquisition device, and a sensor signal is connected with the industrial personal computer.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122182789.5U CN216386842U (en) | 2021-09-10 | 2021-09-10 | Intelligent X-ray out-of-warehouse judgment and detection equipment |
| KR2020210003965U KR20230000583U (en) | 2021-09-10 | 2021-12-28 | Intelligent equipment for judging and detecting outside x-ray bin |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122182789.5U CN216386842U (en) | 2021-09-10 | 2021-09-10 | Intelligent X-ray out-of-warehouse judgment and detection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216386842U true CN216386842U (en) | 2022-04-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122182789.5U Active CN216386842U (en) | 2021-09-10 | 2021-09-10 | Intelligent X-ray out-of-warehouse judgment and detection equipment |
Country Status (2)
| Country | Link |
|---|---|
| KR (1) | KR20230000583U (en) |
| CN (1) | CN216386842U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117347394A (en) * | 2023-11-10 | 2024-01-05 | 重庆日联科技有限公司 | Method for improving detection efficiency of hub nondestructive X-ray detection system |
-
2021
- 2021-09-10 CN CN202122182789.5U patent/CN216386842U/en active Active
- 2021-12-28 KR KR2020210003965U patent/KR20230000583U/en not_active Application Discontinuation
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117347394A (en) * | 2023-11-10 | 2024-01-05 | 重庆日联科技有限公司 | Method for improving detection efficiency of hub nondestructive X-ray detection system |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20230000583U (en) | 2023-03-17 |
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