CN206373084U - Streamline product quality detects sorting system - Google Patents

Streamline product quality detects sorting system Download PDF

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Publication number
CN206373084U
CN206373084U CN201621226848.7U CN201621226848U CN206373084U CN 206373084 U CN206373084 U CN 206373084U CN 201621226848 U CN201621226848 U CN 201621226848U CN 206373084 U CN206373084 U CN 206373084U
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CN
China
Prior art keywords
sorting
streamline
detection
information
data analysis
Prior art date
Application number
CN201621226848.7U
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Chinese (zh)
Inventor
王云良
周汉清
葛满意
王志骋
Original Assignee
常州机电职业技术学院
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Priority to CN201621226848.7U priority Critical patent/CN206373084U/en
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Publication of CN206373084U publication Critical patent/CN206373084U/en

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Abstract

Sorting system, including chassis and streamline conveyer belt, Quick Response Code or bar code scanner on chassis, product detection device, RFID read-write device, ZigBee module, data analysis set-up and sorting equipment are detected the utility model discloses a kind of streamline product quality;Quick Response Code or bar code scanner, Quick Response Code or bar code information for gathering product, and the standard information of corresponding product is extracted by data analysis set-up from database according to the information;Product detection device, width and height dimension for detecting product on streamline conveyer belt;RFID read-write device, the product information data for product detection device to be detected are written in the RFID tag that product is carried;ZigBee module, for the product information in RFID tag to be sent into data analysis set-up;Data analysis set-up, for the standard information of product to be compared with the metrical information in RFID tag, so as to judge whether the product is qualified;Sorting equipment, for qualified products to be separated with substandard product.

Description

Streamline product quality detects sorting system
Technical field
The utility model is related to a kind of streamline product quality detection sorting system, belongs to Product checking technical field.
Background technology
Industrial flow-line Product checking process is complicated, detection is more, and whether Product checking flow is to examine production qualified Key.At present, conventional detection mode is contrasted mostly based on manually measuring, record referring next to check table, is entered And judge whether production is qualified.The process is relatively complicated, and because workload can not be detected greatly to each product, only It is that product of production line is inspected by random samples, the problems such as unqualified production, quality dissatisfaction, production process are omitted easily occurs, Have a strong impact on the progress and product delivery result of Workshop Production.
The content of the invention
Technical problem to be solved in the utility model is:Overcoming the deficiencies in the prior art, there is provided a kind of streamline product Quality testing sorting system, to increase the automaticity of Product checking process, it is to avoid the artificial property mistake of some of appearance.
In order to solve the above-mentioned technical problem, the technical solution of the utility model is:A kind of streamline product quality detection point Pick system, including chassis and streamline conveyer belt, Quick Response Code or bar code scanner, Product checking dress on chassis Put, RFID read-write device, ZigBee module, data analysis set-up and sorting equipment;
The Quick Response Code or bar code scanner, Quick Response Code or bar code information for gathering product, and by data analysis Device extracts the standard information of corresponding product according to the information from database;
The product detection device, width and height dimension for detecting product on streamline conveyer belt;
The RFID read-write device, the product information data for product detection device to be detected are written to what product was carried In RFID tag;
The ZigBee module, for the product information in RFID tag to be sent into data analysis set-up;
The data analysis set-up, for the standard information of product to be compared with the metrical information in RFID tag, so that Judge whether the product is qualified;
The sorting equipment, for qualified products to be separated with substandard product.
Further, the ZigBee module includes ZigBee wireless communication modules and ZigBee module supply power supply, ZigBee module supplies power supply to ZigBee wireless communication module power supplies, and ZigBee wireless communication modules are by the production in RFID tag Product information is wirelessly transmitted to data analysis set-up.
Further, the detection sorting system also includes camera, and for carrying out retention of taking pictures to product, camera is installed In the side of streamline conveyer belt.
Further, the product detection device includes height detection sensor and width detecting sensor.
Further, it is described detection sorting system also include operation power supply and streamline operation motor, operation power supply be used for Streamline operation motor, Quick Response Code or bar code scanner, product detection device, RFID read-write device, data analysis set-up and Sorting equipment is powered, and streamline operation motor is used for the operating for controlling streamline conveyer belt.
Further, the detection sorting system is also defeated including position-detection sensor, digital quantity input module and digital quantity Go out module, digital quantity input module receives the signal of position-detection sensor, for recognizing that workpiece station is positioned with position, numeral Measure output module and run motor and sorting equipment to streamline and send signal, start and stop and sorting equipment for controlling streamline Action.
Further, the sorting equipment includes product sorting mechanism and mechanism for sorting control magnetic valve, mechanism for sorting control Magnetic valve receives the signal of digital output module, and controls the sorting direction of product sorting mechanism.
Further, the end of the streamline conveyer belt is provided with the parcel tray for receiving qualified products.
Employ after above-mentioned technical proposal, the utility model can with product informations such as automatic detection product height, width, and Product automation classification is carried out, the height detection sensor of the system, width detecting sensor obtain streamline detection product Relevant information, in RFID read-write device writes the RFID tag that product is carried, is transmitted to data analysis using ZigBee module Device carry out database standard data and detection data and comparison, judge whether production product qualified, the artificial property mistake of reduction, And can realize and existing management system (ERP, CAPP) slitless connection, the analysis of progress big data, management, realization really production , management synchronous with management and analysis are real-time;The utility model can not only reduce the mistake that artificial detection is produced in production, reduction work Make the labor intensity of personnel, moreover it is possible to improve production efficiency, Improving The Quality of Products, so that the industrialization degree of workshop is improved, Maximization reduces management cost and production cost;The entirely autonomous operation of streamline of the present utility model, circulation, Data Detection, Sorting, realizes real intelligent management and control, and streamline quality testing sorting system intelligence degree is higher, enhances enterprise The market competitiveness of industry end product, wide market.
Brief description of the drawings
Fig. 1 is structured flowchart of the present utility model;
Fig. 2 is schematic top plan view of the present utility model;
In figure, 1, chassis, 2, Quick Response Code or bar code scanner, 3, camera, 4, position-detection sensor, 5, operation electricity Source, 6, width detecting sensor, 7, mechanism for sorting control magnetic valve, 8, mechanism for sorting, 9, parcel tray, 10, streamline conveyer belt, 11st, RFID read-write device, 12, ZigBee module supply power supply, 13, digital quantity input module, 14, height detection sensor, 15, ZigBee wireless communication modules, 16, digital output module, 17, streamline operation motor, 18, data analysis set-up.
Embodiment
In order that content of the present utility model is easier to be clearly understood, below according to specific embodiment and with reference to attached Figure, is described in further detail to the utility model.
As shown in Figure 1 and Figure 2, a kind of streamline product quality detection sorting system, including chassis 1 and installed in chassis 1 On streamline conveyer belt 10, Quick Response Code or bar code scanner 2, product detection device, RFID read-write device 11, ZigBee moulds Block, data analysis set-up 18 and sorting equipment;
The Quick Response Code or bar code scanner 2, Quick Response Code or bar code information for gathering product, and by data analysis Device 18 extracts the standard information of corresponding product according to the information from database;
The product detection device, width and height dimension for detecting product on streamline conveyer belt 10;
The RFID read-write device 11, the product information data for product detection device to be detected are written to product and carried RFID tag in;
The ZigBee module, for the product information in RFID tag to be sent into data analysis set-up 18;
The data analysis set-up 18, for the standard information of product to be compared with the metrical information in RFID tag, from And judge whether the product is qualified;
The sorting equipment, according to the judged result of data analysis set-up 18, for by qualified products and substandard product Separate.
Preferably, as shown in Figure 1 and Figure 2, the ZigBee module includes ZigBee wireless communication modules 15 and ZigBee moulds Block supplies power supply 12, and ZigBee module supply power supply 12 is powered to ZigBee wireless communication modules 15, ZigBee radio communication molds Product information in RFID tag is wirelessly transmitted to data analysis set-up 18 by block 15.
Alternatively, as shown in Figure 1 and Figure 2, the detection sorting system also includes camera 3, for being taken pictures to product Retain, camera 3 is arranged on the side of streamline conveyer belt 10.
Alternatively, as shown in Figure 1 and Figure 2, the product detection device includes height detection sensor 14 and width detection is passed Sensor 6.
Preferably, as shown in Figure 1 and Figure 2, the detection sorting system also includes operation power supply 5 and streamline operation motor 17, operation power supply 5 is used to run motor 17, Quick Response Code or bar code scanner 2, product detection device, RFID readings to streamline Write device 11, data analysis set-up 18 and sorting equipment are powered, and streamline operation motor 17 is used to control streamline conveyer belt 10 Operating.
Further, the detection sorting system also includes position-detection sensor 4, digital quantity input module 13 and digital quantity Output module 16, digital quantity input module 13 receives the signal of position-detection sensor 4, for recognizing that workpiece station is determined with position Position, digital output module 16 runs motor 17 to streamline and sorting equipment sends signal, the start and stop for controlling streamline With the action of sorting equipment.
Preferably, the sorting equipment includes product sorting mechanism 8 and mechanism for sorting control magnetic valve 7, mechanism for sorting control Magnetic valve 7 processed receives the signal of digital output module 16, and controls the sorting direction of product sorting mechanism 8.
Alternatively, as shown in Figure 1 and Figure 2, the end of the streamline conveyer belt 10 is provided with for receiving qualified products Parcel tray 9.
Operation principle of the present utility model is as follows:
After the completion of work piece production, detection is started into the system, is inputted first by position-detection sensor 4 and digital quantity Module 13 detects workpiece position and streamline running situation, then obtains the work by Quick Response Code or bar code scanner 2 The corresponding 2 D code information of part or bar code information, corresponding product is extracted by data analysis set-up 18 according to the information from database Normal data, meanwhile, carry out taking pictures retention when workpiece runs to 3 place station of camera;Streamline is continued to run with, workpiece warp Height detection sensor 14, width detecting sensor 6 etc. are detected that most the detection data of each station of streamline pass through at last RFID reader 11 is written in the RFID tag that product is carried, and is transmitted the product information in RFID tag by ZigBee module To data analysis set-up 18, data analysis set-up 18 carries out the product Workpiece standard data acquired by these data and database Compare, judge whether workpiece product produces qualified;Finally, qualified products and substandard product workpiece are carried out by sorting equipment It is discretely located.
The utility model can be with product informations such as automatic detection product height, width, and carries out product automation classification, should The height detection sensor 14 of system, width detecting sensor 6 obtain the relevant information that streamline detects product, by RFID read-write In the RFID tag that the write-in product of device 11 is carried, transmitted using ZigBee module to data analysis set-up 18 and carry out database mark Quasi- data and detection data and comparison, judge whether production product qualified, the artificial property mistake of reduction, and can realize with it is existing Management system (ERP, CAPP) slitless connection, carries out big data analysis, management, realizes and really produces, management synchronous with management It is real-time with analysis;The utility model can not only reduce the mistake that artificial detection is produced in production, reduction staff work it is strong Degree, moreover it is possible to improve production efficiency, Improving The Quality of Products, so as to improve the industrialization degree of workshop, maximization reduces pipe Manage cost and production cost;The entirely autonomous operation of streamline of the present utility model, circulation, Data Detection, sorting, are realized real Intelligent management and control, streamline quality testing sorting system intelligence degree are higher, enhance the city of enterprise terminal product Field competitiveness, wide market.
Particular embodiments described above, enters to technical problem, technical scheme and the beneficial effect that the utility model is solved Go further description, should be understood that and the foregoing is only specific embodiment of the utility model, and without It is all within spirit of the present utility model and principle in limitation the utility model, any modification, equivalent substitution and improvements done Deng should be included within protection domain of the present utility model.

Claims (8)

1. a kind of streamline product quality detects sorting system, it is characterised in that:Including chassis (1) and installed in chassis (1) On streamline conveyer belt (10), Quick Response Code or bar code scanner (2), product detection device, RFID read-write device (11), ZigBee module, data analysis set-up (18) and sorting equipment;
The Quick Response Code or bar code scanner (2), for gathering the Quick Response Code or bar code information of product, and are filled by data analysis Put the standard information that (18) extract corresponding product according to the information from database;
The product detection device, width and height dimension for detecting product on streamline conveyer belt (10);
The RFID read-write device (11), the product information data for product detection device to be detected are written to what product was carried In RFID tag;
The ZigBee module, for the product information in RFID tag to be sent into data analysis set-up (18);
The data analysis set-up (18), for the standard information of product to be compared with the metrical information in RFID tag, so that Judge whether the product is qualified;
The sorting equipment, for qualified products to be separated with substandard product.
2. streamline product quality according to claim 1 detects sorting system, it is characterised in that:The ZigBee module Including ZigBee wireless communication modules (15) and ZigBee module supply power supply (12), ZigBee module supply power supply (12) to ZigBee wireless communication modules (15) are powered, and ZigBee wireless communication modules (15) wirelessly pass the product information in RFID tag Transport to data analysis set-up (18).
3. streamline product quality according to claim 2 detects sorting system, it is characterised in that:The detection sorting system System also includes camera (3), and for carrying out retention of taking pictures to product, camera (3) is arranged on the one of streamline conveyer belt (10) Side.
4. streamline product quality according to claim 3 detects sorting system, it is characterised in that:The Product checking dress Put including height detection sensor (14) and width detecting sensor (6).
5. streamline product quality according to claim 4 detects sorting system, it is characterised in that:The detection sorting system System also include operation power supply (5) and streamline operation motor (17), operation power supply (5) be used for streamline operation motor (17), Quick Response Code or bar code scanner (2), product detection device, RFID read-write device (11), data analysis set-up (18) and sorting Device is powered, and streamline operation motor (17) is used for the operating for controlling streamline conveyer belt (10).
6. streamline product quality according to claim 5 detects sorting system, it is characterised in that:The detection sorting system System also includes position-detection sensor (4), digital quantity input module (13) and digital quantity output module (16), digital quantity input mould Block (13) receives the signal of position-detection sensor (4), for recognizing that workpiece station is positioned with position, digital output module (16) run motor (17) to streamline and sorting equipment sends signal, for controlling the start and stop of streamline and moving for sorting equipment Make.
7. streamline product quality according to claim 6 detects sorting system, it is characterised in that:The sorting equipment bag Product sorting mechanism (8) and mechanism for sorting control magnetic valve (7) are included, mechanism for sorting control magnetic valve (7) receives digital output The signal of module (16), and control the sorting direction of product sorting mechanism (8).
8. the streamline product quality detection sorting system according to any one of claim 1 to 7, it is characterised in that:It is described The end of streamline conveyer belt (10) is provided with the parcel tray (9) for receiving qualified products.
CN201621226848.7U 2016-11-15 2016-11-15 Streamline product quality detects sorting system CN206373084U (en)

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Application Number Priority Date Filing Date Title
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107368027A (en) * 2017-08-21 2017-11-21 山东师范大学 A kind of magnet coil intelligently produces and detecting and controlling system and method
CN108196014A (en) * 2017-12-26 2018-06-22 安徽省东乾食品有限公司 A kind of fruits and vegetables ' dehydration detection method
CN108693424A (en) * 2018-05-22 2018-10-23 深圳市中科创想科技有限责任公司 A kind of intelligent terminal detection p-wire
CN109272069A (en) * 2018-08-29 2019-01-25 海南小青桔网络科技有限公司 A kind of commodity management system
CN109508904A (en) * 2018-12-17 2019-03-22 杭州优工品科技有限公司 Industrial part production and product examine data processing method, server and terminal
CN109754216A (en) * 2018-12-17 2019-05-14 杭州优工品科技有限公司 Data processing method and device for industrial part production management
CN109911595A (en) * 2019-01-13 2019-06-21 国网山东省电力公司电力科学研究院 A kind of the distribution terminal automatic detection system and method for identity-based identification
CN110216081A (en) * 2017-12-28 2019-09-10 南京涵曦月自动化科技有限公司 It is a kind of for logistics transportation can statistic of classification intelligent sorting device
CN110536110A (en) * 2019-07-09 2019-12-03 杭州诚億科技有限公司 A kind of data information acquisition and monitoring method based on Internet of Things
CN110764467A (en) * 2018-07-26 2020-02-07 杭州三花研究院有限公司 Production equipment and control method thereof
CN110788024A (en) * 2019-11-13 2020-02-14 苏州大成有方数据科技有限公司 Automatic sorting system for intelligent manufacturing and working method thereof

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107368027A (en) * 2017-08-21 2017-11-21 山东师范大学 A kind of magnet coil intelligently produces and detecting and controlling system and method
CN107368027B (en) * 2017-08-21 2019-06-28 山东师范大学 A kind of electromagnetic coil is intelligent to be produced and detecting and controlling system and method
CN108196014A (en) * 2017-12-26 2018-06-22 安徽省东乾食品有限公司 A kind of fruits and vegetables ' dehydration detection method
CN110216081A (en) * 2017-12-28 2019-09-10 南京涵曦月自动化科技有限公司 It is a kind of for logistics transportation can statistic of classification intelligent sorting device
CN108693424A (en) * 2018-05-22 2018-10-23 深圳市中科创想科技有限责任公司 A kind of intelligent terminal detection p-wire
CN110764467A (en) * 2018-07-26 2020-02-07 杭州三花研究院有限公司 Production equipment and control method thereof
CN109272069A (en) * 2018-08-29 2019-01-25 海南小青桔网络科技有限公司 A kind of commodity management system
CN109754216A (en) * 2018-12-17 2019-05-14 杭州优工品科技有限公司 Data processing method and device for industrial part production management
CN109508904A (en) * 2018-12-17 2019-03-22 杭州优工品科技有限公司 Industrial part production and product examine data processing method, server and terminal
CN109911595A (en) * 2019-01-13 2019-06-21 国网山东省电力公司电力科学研究院 A kind of the distribution terminal automatic detection system and method for identity-based identification
CN110536110A (en) * 2019-07-09 2019-12-03 杭州诚億科技有限公司 A kind of data information acquisition and monitoring method based on Internet of Things
CN110788024A (en) * 2019-11-13 2020-02-14 苏州大成有方数据科技有限公司 Automatic sorting system for intelligent manufacturing and working method thereof

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