CN205763475U - A kind of punch line Xian Wei part automatization packaging system - Google Patents
A kind of punch line Xian Wei part automatization packaging system Download PDFInfo
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- CN205763475U CN205763475U CN201620514699.8U CN201620514699U CN205763475U CN 205763475 U CN205763475 U CN 205763475U CN 201620514699 U CN201620514699 U CN 201620514699U CN 205763475 U CN205763475 U CN 205763475U
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Abstract
The utility model discloses a kind of punch line Xian Wei part automatization packaging system, be applied in part punching streamline, including self adaptation profiling belt feeder, visual quality detection module, vision localization tracing module, multiple automatizatioies blanking frame and multiple blanking case robot；Visual quality detection module carries out quality inspection to part；Vision localization tracing module carries out visual pursuit and location；Blanking vanning robot capture part complete blanking and be placed in automatization's blanking frame；Belt feeder both sides set material placing casing and dispose position, and are provided with automatization's blanking frame；Both sides also have material frame transport path, in order to by transport dolly fully loaded blanking frame is transported away or sky blanking frame is transported to expect frame arrangement position near.Its technical scheme can automatically complete quality inspection, rewinding and incasement operation to part after punching press, alleviates the burden of staff, and achieves automatization's line that punching automation product line produces with downstream and the automatization rushing pressing wire.
Description
Technical field
This utility model relates to part punching streamline and reaches the standard grade tail boxing apparatus technical field, particularly relates to a kind of punch line Xian Wei part automatization packaging system.
Background technology
Line tail at part punching streamline, it usually needs part after punching press is carried out quality inspection, rewinding and the operation of vanning.It is presently mainly and is completed these steps by the artificial quality inspection of staff, artificial rewinding, man power encasement, corresponding, need to be equipped with artificial quality inspection platform, belt feeder, artificial rewinding station, material frame and fork truck logistics at punch line line tail, thus coordinate stamping line to constitute a whole set of part punching streamline.But, there is techniques below problem in such configuration:
1: the quality of artificial quality inspection cannot ensure, and quality inspection speed is slow, there is no concordance, it is impossible to realize full-automation；2: the labor intensity of artificial rewinding vanning is big, and the work load of staff is bigger；3: material frame and logistics are non-automated equipment, it is impossible to realize being connected with subsequent technique (such as spot welding) automatization；4: cannot realize rushing the automated production of pressing wire.
Therefore, a kind of part automatization packaging system being applied to part punching streamline line tail of demand, it is possible to part after punching press is automatically completed quality inspection, rewinding and incasement operation, to alleviate the burden of staff.
Utility model content
For the above-mentioned problems in the prior art, a kind of part automatization packaging system being intended to apply to part punching streamline line tail is now provided, part after punching press can be automatically completed quality inspection, rewinding and incasement operation, to alleviate the burden of staff, thus realize the automated production that punching press is sinusoidal.
Concrete technical scheme is as follows:
A kind of punch line Xian Wei part automatization packaging system, be applied in part punching streamline, part automatization packaging system include self adaptation profiling belt feeder, quality detection module, vision localization tracing module, multiple automatizatioies blanking frame and multiple blanking vanning robot；
Wherein, one end of self adaptation profiling belt feeder connects with the upper operation in part punching streamline, in order to transport the stamped part completed；
Quality detection module is made up of two parts, and is fixedly installed on the both sides of self adaptation profiling belt feeder respectively, carries out quality testing in order to the part completing punching press；
Vision localization tracing module is arranged on self adaptation profiling belt feeder and is positioned at the downstream position of quality detection module, in order to the part transported on self adaptation profiling belt feeder is carried out visual pursuit and location；
It is respectively arranged with a robot ambulation axle in the both sides of self adaptation profiling belt feeder, each robot ambulation axle is the most at least provided with blanking vanning robot, completes blanking in order to capture part and part be placed in automatization's blanking frame；
It is also respectively provided with at least one material frame in the both sides of self adaptation profiling belt feeder and disposes position, and each material frame disposes and is separately installed with automatization's blanking frame on position；
Further, a billot frame transport path also it is respectively provided with in the both sides of self adaptation profiling belt feeder, in order to transport away fully loaded automatization's blanking frame or to be transported to by empty automatization's blanking frame to expect that frame disposes near position by transporting dolly.
In the punch line Xian Wei part automatization packaging system provided at this utility model, each material frame disposes and is respectively arranged with a push-pull device at fixed on position, in order to push to expect in frame transport path by expecting frame to dispose on position by automatization's blanking frame, or automatization's blanking frame is placed in material frame disposes on position by expecting to retract on frame transport path.
In the punch line Xian Wei part automatization packaging system provided at this utility model, also including a controller, controller is electrically connected quality detection module, vision localization tracing module, push-pull device at fixed and blanking vanning robot respectively.
In the punch line Xian Wei part automatization packaging system provided at this utility model, every part of quality detection module includes a quality inspection robot respectively, being provided with a quality inspection device on the mechanical arm of each quality inspection robot, the part in order to be pointed on self adaptation profiling belt feeder carries out quality testing and obtains part quality parameter；
Further, in quality inspection robot, there is communication module, be connected to network cloud data base in order to communication and with exchange and store data；Quality inspection robot contrast part quality parameter and standardized element figure, judge the quality whether conformance with standard of part corresponding to quality testing, and standardized element figure is pre-stored within the local storage in network cloud data base or in quality inspection robot, part quality parameter is stored in network cloud data base or in local storage and process of classifying by quality inspection robot.
In the punch line Xian Wei part automatization packaging system provided at this utility model, the quantity of blanking vanning robot is respectively four, and each blanking vanning robot is correspondingly arranged on Liang Ge automatization blanking frame respectively.
In the punch line Xian Wei part automatization packaging system provided at this utility model, vision localization tracing module includes vision camera and encoder.
In the punch line Xian Wei part automatization packaging system provided at this utility model, on the direction away from self adaptation profiling belt feeder both sides, set gradually robot ambulation axle, automatization's blanking frame and material frame transport path respectively.
In the punch line Xian Wei part automatization packaging system provided at this utility model, the belt conveyor of self adaptation profiling belt feeder is formed with the recess of multiple matching form with part.
In the punch line Xian Wei part automatization packaging system provided at this utility model, being fixedly installed a part in the both sides of self adaptation profiling belt feeder and the downstream position of quality detection module respectively and reject robot, part rejects robot in order to will be judged to that non-compliant part captures and is thrown to outside self adaptation profiling belt feeder by quality detection module；Or,
End positioned beneath in self adaptation profiling belt feeder has a waste material frame, in order to collect the non-compliant part transported by self adaptation profiling belt feeder, and by a garbage truck, waste material frame is transported to garbage area or reprocessing district；Or,
There is another conveyer belt in the linking of the end of self adaptation profiling belt feeder, and the other end of conveyer belt extends to garbage area or reprocessing district.
In the punch line Xian Wei part automatization packaging system provided at this utility model, self adaptation profiling belt feeder is driven by a servomotor.
Having the beneficial effects that of technique scheme:
(1) in punch line Xian Wei part automatization packaging system, part is transported by self adaptation profiling belt feeder, and pass sequentially through quality detection module and carry out quality inspection, vision localization tracing module is tracked and positions, blanking vanning robot according to vision localization tracing module follow the trail of and location information accurately capture part, and be placed in automatization's blanking frame, it is transported to the region of blanking in part punching streamline by transporting dolly after automatization's blanking frame is fully loaded, it is thus possible to automatization complete part quality after punching press is detected, capture, shifting is put, and the operation transported；
(2) material frame disposes on position and is provided with push-pull device at fixed, enabling the most just automatization's blanking frame pushes to expect in frame transport path by expecting frame to dispose on position, or automatization's blanking frame is placed in material frame and is disposed on position by expecting to retract on frame transport path；
(3) punch line Xian Wei part automatization packaging system also includes a controller, thus be uniformly controlled quality detection module, vision localization tracing module, push-pull mechanism and the running status of blanking vanning robot generally, and then realize blanking vanning robot and precisely dispose part in automatization's blanking frame；
(4) self adaptation profiling belt feeder can self-adaptative adjustment, belt conveyor is formed the recess of multiple matching form with part, stable support part can be made it possible in part falls into recess during belt transports part to prevent part from rocking.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of a kind of punch line of the present utility model Xian Wei part automatization packaging system.
Detailed description of the invention
For the technological means making this utility model realize, creation characteristic, reaching purpose and be easy to understand with effect, following example combine that this utility model provides by accompanying drawing 1 punch line Xian Wei part automatization packaging system is specifically addressed.
Fig. 1 is the structural representation of the embodiment of a kind of punch line Xian Wei part automatization packaging system, as shown in fig. 1, this utility model provides punch line Xian Wei part automatization packaging system is applied in part punching streamline, and part automatization packaging system includes self adaptation profiling belt feeder 2, quality detection module 3, vision localization tracing module 4, multiple automatizatioies blanking frame 6 and multiple blanking vanning robot 5.
Wherein, one end of self adaptation profiling belt feeder 2 connects with the upper operation 1 in part punching streamline, in order to transport the stamped part completed；Quality detection module 3 is made up of two parts, and is fixedly installed on the both sides of self adaptation profiling belt feeder 2 respectively, carries out quality testing in order to the part completing punching press；Vision localization tracing module 4, is arranged on self adaptation profiling belt feeder 2 and is positioned at the downstream position of quality detection module 3, in order to the part transported on self adaptation profiling belt feeder 2 is carried out visual pursuit and location；It is respectively arranged with a robot ambulation axle 7 in the both sides of self adaptation profiling belt feeder 2, each robot ambulation axle 7 is the most at least provided with blanking vanning robot 5, completes blanking in order to capture part and part be accurately placed in automatization's blanking frame 6；It is also respectively provided with at least one material frame in the both sides of self adaptation profiling belt feeder 2 and disposes position (not shown), and each material frame disposes and is separately installed with automatization's blanking frame 6 on position；Further, a billot frame transport path 8 also it is respectively provided with in the both sides of self adaptation profiling belt feeder 6, in order to transport away fully loaded automatization's blanking frame 6 or to be transported to by empty automatization's blanking frame 6 to expect that frame disposes near position by transporting dolly.
In technique scheme, in punch line Xian Wei part automatization packaging system, part is transported by self adaptation profiling belt feeder 2, and pass sequentially through quality detection module 3 and carry out quality inspection, vision localization tracing module 4 is tracked and positions, blanking vanning robot 5 information following the trail of according to vision localization tracing module 4 and position accurately captures part, and be placed in automatization's blanking frame 6, it is transported to the region of blanking in part punching streamline by transporting dolly after automatization's blanking frame 6 is fully loaded, it is thus possible to automatization complete part quality after punching press is detected, capture, shifting is put, and the operation transported.Wherein, the direction of arrow shown in figure is the direction of part conveying on self adaptation profiling belt feeder 2.
In a preferred embodiment, each material frame disposes and is respectively arranged with a push-pull device at fixed (not shown) on position, push on position expect in frame transport path 8 in order to be disposed by material frame by automatization's blanking frame 6, or automatization's blanking frame 6 is placed in material frame disposes on position by retracting on material frame transport path 8.Concrete, push-pull device at fixed can be by air cylinder driven, it is achieved the push pull maneuver of linear reciprocation.Further, transporting dolly is AGV material dolly, and material frame transport path 8 is the magnetic orbit being embedded in ground, and to be not limited to straight line can be curve, enabling complete the function that blanking frame 6 automatization of automatization transports.
As further preferred embodiment, punch line Xian Wei part automatization packaging system also includes a controller, the quality detection module that is electrically connected respectively 3, vision localization tracing module 4, push-pull device at fixed and blanking vanning robot 5, in order to be uniformly controlled the running status of each parts generally, and controller can position the position at each automatization's blanking frame 6 place, thus realize blanking vanning robot 5 and precisely dispose part in automatization's blanking frame 6, and then can be in the entrance subsequent processing technique of automatization, such as welding technology operation.
In a preferred embodiment, every part of quality detection module 4 includes a quality inspection robot respectively, being provided with a quality inspection device 32 on the mechanical arm of each quality inspection robot 31, the part in order to be pointed on self adaptation profiling belt feeder carries out quality testing to obtain part quality parameter；Further, in quality inspection robot 31, there is communication module, be connected to network cloud data base in order to communication and with exchange and store data；Quality inspection robot 31 contrasts part quality parameter and standardized element figure, judge the quality whether conformance with standard of part corresponding to quality testing, and standardized element figure is pre-stored within the local storage in network cloud data base or in quality inspection robot 31, part quality parameter is stored in network cloud data base or in local storage and process of classifying by quality inspection robot 31.Wherein, above-mentioned quality inspection device 32 can be that shooting camera arrangement is in order to detect surface quality of workpieces, can also be failure detector in order to detect the quality of inside parts, or can also be that ultrasonic detection device is in order to detect the quality of piece surface and inside, it is not limited to this.
Thus quality inspection robot 31 carries out the judgement of quality to the part of process, whether qualified, and the part of mark quality acceptance or rejection, transmission quality detecting data in controller or network cloud data base with the corresponding actions of other mechanisms of downstream that link, and after long working, quality inspection robot 31 stores substantial amounts of up-to-standard and underproof part quality mass parameter in local storage or in network cloud data base, classification process after can to detect in real time the part quality parameter obtained pass judgment on the most qualified, or whether belong in rejected part which kind of, such as there is cut, there is bulge, internal existing defects etc. also records in local storage or network cloud data base, consequently facilitating rejected part to be carried out the work of corresponding reprocessing.Further, quality detection module 3 cannot detect judgement a certain part quality whether qualified in the case of, can by the artificial quality inspection of staff and will detection result of determination record in the network cloud data base or local storage of quality inspection robot 31, quality inspection robot 31 can be learnt according to the input result degree of depth, and automatically detect under upper once similar detection sight and judge the whether up-to-standard of part.
As further preferred embodiment, the quantity of automatization's blanking frame 6 and blanking vanning robot 5 is respectively four.Further, self adaptation profiling belt feeder 2 can self-adaptative adjustment, such as, the recess (not shown) of multiple matching form with part it is formed with on the belt conveyor of self adaptation profiling belt feeder 2, stable support part can be made it possible to prevent part from rocking in part falls into recess during belt transports part, it may also be other mode structures realize the effect of self-adaptative adjustment, should not be limited to this.
As further preferred embodiment, on the direction away from self adaptation profiling belt feeder 2 both sides, set gradually robot ambulation axle 7, automatization's blanking frame 6 and material frame transport path 8 respectively.Further, being provided with the hook matched with part in automatic blanking frame, blanking vanning robot 5 captures part and completes blanking and hung up accurately by part in the hook of automatization's blanking frame 6.
In a preferred embodiment, vision localization tracing module 4 includes vision camera and encoder, carries out visual pursuit location in order to the part realized transporting on self adaptation profiling belt feeder 2.Further, self adaptation profiling belt feeder 6 is driven by a servomotor, thus self adaptation profiling belt feeder 6 can be controlled in running and continuously run or stop, corresponding, under halted state, it is beneficial to quality inspection operation and the operation of vision localization tracing module 4 location making of quality detection module 3.
As further preferred embodiment, being fixedly installed a part in the both sides of self adaptation profiling belt feeder 6 and the downstream position of quality detection module 3 respectively and reject robot (not shown), part rejects robot in order to will be judged to that non-compliant part captures and is thrown to outside self adaptation profiling belt feeder 2 by quality detection module 3；Or, end positioned beneath in self adaptation profiling belt feeder 2 has a waste material frame (not shown), in order to collect the non-compliant part transported by self adaptation profiling belt feeder, and by a garbage truck, waste material frame is transported to garbage area or reprocessing district；Or, have another conveyer belt in the linking of the end of self adaptation profiling belt feeder 6, and the other end of conveyer belt extend to garbage area or reprocessing district.
In technique scheme, in technique scheme, in punch line Xian Wei part automatization packaging system, part is transported by self adaptation profiling belt feeder 2, and pass sequentially through quality detection module 3 and carry out quality inspection, vision localization tracing module 4 is tracked and positions, blanking vanning robot 5 information following the trail of according to vision localization tracing module 4 and position accurately captures part, and be placed in automatization's blanking frame 6, it is transported to the region of blanking in part punching streamline by transporting dolly after automatization's blanking frame 6 is fully loaded, it is thus possible to automatization complete part quality after punching press is detected, capture, shifting is put, and the operation transported；Material frame disposes on position and is provided with push-pull device at fixed, enabling the most just automatization's blanking frame 6 is disposed by material frame and pushes on position expect in frame transport path 8, or automatization's blanking frame 6 is placed in material frame and is disposed on position by retracting on material frame transport path 8；Punch line Xian Wei part automatization packaging system also includes a controller, thus be uniformly controlled quality detection module 3, vision localization tracing module 4, push-pull mechanism and the running status of blanking vanning robot 5 generally, and then realize blanking vanning robot 5 and precisely dispose part in automatization's blanking frame 6；Self adaptation profiling belt feeder 2 can self-adaptative adjustment, belt conveyor is formed the recess of multiple matching form with part, stable support part can be made it possible in part falls into recess during belt transports part to prevent part from rocking.
These are only preferred embodiment of the present utility model, be merely illustrative for this utility model, and nonrestrictive.Those skilled in the art understands, it can be carried out many changes, amendment, even equivalence, but fall within protection domain of the present utility model in the spirit and scope that this utility model claim is limited.
Claims (10)
1. a punch line Xian Wei part automatization packaging system, is applied in part punching streamline, its
Be characterised by, described part automatization packaging system include self adaptation profiling belt feeder, quality detection module,
Vision localization tracing module, multiple automatizatioies blanking frame and multiple blanking vanning robot；
Wherein, one end of described self adaptation profiling belt feeder and the upper work in described part punching streamline
Sequence connects, in order to transport the stamped part completed；
Described quality detection module is made up of two parts, and is fixedly installed on described self adaptation profiling skin respectively
With the both sides of machine, carry out quality testing in order to the part that punching press is completed；
Described vision localization tracing module is arranged on described self adaptation profiling belt feeder and is positioned at described quality
The downstream position of detection module, in order to carry out vision to the part transported on described self adaptation profiling belt feeder
Follow the trail of and location；
It is respectively arranged with a robot ambulation axle, Mei Yisuo in the both sides of described self adaptation profiling belt feeder
State and described blanking vanning robot is at least installed on robot ambulation axle, complete in order to capture part
Part is also placed in described automatization blanking frame by blanking；
It is also respectively provided with at least one material frame in the both sides of described self adaptation profiling belt feeder and disposes position, and
Each material frame disposes and is separately installed with a described automatization blanking frame on position；
Further, a billot frame transport path also it is respectively provided with in the both sides of described self adaptation profiling belt feeder,
In order to fully loaded described automatization blanking frame is transported away or by empty described automatization blanking by transporting dolly
Frame is transported to described material frame and disposes near position.
2. as claimed in claim 1 punch line Xian Wei part automatization packaging system, it is characterised in that
Each described material frame disposes on position and is respectively arranged with a push-pull device at fixed, in order to by described automatization blanking frame by
Described material frame disposes and pushes in described material frame transport path on position, or by described automatization blanking frame by institute
State to retract on material frame transport path and be placed on described material frame arrangement position.
3. as claimed in claim 2 punch line Xian Wei part automatization packaging system, it is characterised in that
Also include a controller, described controller be electrically connected respectively described quality detection module, vision localization follow the trail of mould
Block, push-pull device at fixed and blanking vanning robot.
4. the punch line Xian Wei part automatization packaging system as described in claim 1 or 3, its feature exists
In, every part of described quality detection module includes a quality inspection robot, each described quality inspection respectively
One quality inspection device is installed, in order to be pointed to described self adaptation profiling belt feeder on the mechanical arm of robot
On part carry out quality testing and obtain part quality parameter；
Further, in described quality inspection robot, there is communication module, be connected to network cloud data base in order to communication
With exchange and storage data；Described quality inspection robot contrasts described part quality parameter and standardized element parameter,
Judge the quality whether conformance with standard of part corresponding to image taking, and described standardized element parameter is deposited in advance
It is stored in the local storage in described network cloud data base or in described quality inspection robot, described quality inspection machine
Device people described part quality parameter is stored in described network cloud data base or in described local storage also
Classification processes.
5. as claimed in claim 4 punch line Xian Wei part automatization packaging system, it is characterised in that
The quantity of described blanking vanning robot is respectively four, and each blanking vanning robot correspondence respectively sets
It is equipped with two described automatization blanking frames.
6. as claimed in claim 4 punch line Xian Wei part automatization packaging system, it is characterised in that
Described vision localization tracing module includes vision camera and encoder.
7. as claimed in claim 5 punch line Xian Wei part automatization packaging system, it is characterised in that
Described robot ambulation is set gradually respectively on the direction away from described self adaptation profiling belt feeder both sides
Axle, described automatization blanking frame and described material frame transport path.
8. as claimed in claim 7 punch line Xian Wei part automatization packaging system, it is characterised in that
The recess of multiple matching form with part it is formed with on the belt conveyor of described self adaptation profiling belt feeder.
9. as claimed in claim 8 punch line Xian Wei part automatization packaging system, it is characterised in that
Downstream position in the both sides of described self adaptation profiling belt feeder and described quality detection module is fixed respectively and is set
Being equipped with a part and reject robot, described part rejects robot in order to will be sentenced by described quality detection module
It is set to non-compliant part to capture and be thrown to outside described self adaptation profiling belt feeder；Or,
End positioned beneath in described self adaptation profiling belt feeder has a waste material frame, in order to collect by institute
State the non-compliant part that self adaptation profiling belt feeder transports, and by a garbage truck by described useless
Material frame is transported to garbage area or reprocessing district；Or,
It is connected in the end of described self adaptation profiling belt feeder and has another conveyer belt, and described conveyer belt
The other end extends to garbage area or reprocessing district.
10. as claimed in claim 9 punch line Xian Wei part automatization packaging system, it is characterised in that
Described self adaptation profiling belt feeder is driven by a servomotor.
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| CN201620514699.8U CN205763475U (en) | 2016-05-31 | 2016-05-31 | A kind of punch line Xian Wei part automatization packaging system |
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| CN201620514699.8U CN205763475U (en) | 2016-05-31 | 2016-05-31 | A kind of punch line Xian Wei part automatization packaging system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105855420A (en) * | 2016-05-31 | 2016-08-17 | 上海发那科机器人有限公司 | Automatic encasement system for press line tail parts |
| CN109305534A (en) * | 2018-10-25 | 2019-02-05 | 安徽理工大学 | Coal wharf's belt conveyor self-adaptation control method based on computer vision |
-
2016
- 2016-05-31 CN CN201620514699.8U patent/CN205763475U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105855420A (en) * | 2016-05-31 | 2016-08-17 | 上海发那科机器人有限公司 | Automatic encasement system for press line tail parts |
| CN109305534A (en) * | 2018-10-25 | 2019-02-05 | 安徽理工大学 | Coal wharf's belt conveyor self-adaptation control method based on computer vision |
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